Densification and Microstructure of β-sialon/Nano-size SiC Composites

β-sialon/nano-size SiC composite ceramic with DyAG(Dy3Al5O12) as grain boundary phase was fabricated through hot-pressing. The effect of nano-size SiC on densification, phase composition, microstructure and mechanical properties of the materials was

Microstructure and Mechanical Properties of Dy-α-sialon/Nano-size SiC Composites

The composite of Dy-α-sialon/10 wt pct nano-size SiC particles has been prepared from precursor powders of Si3N4, AIN, Al2O3, Dy2O3 and nano-size β-SiC. The hardness, toughness and bending strength of the composite at ambient temperature are a little higher than those of Dy-α-sialon.while the bending strength is maintained up to 1000℃ and about 2 times more than that of Dy-α-sialon at the same temperature. The fracture surfaces show that the grain size of the composite is smaller than that of Dy-α-sialon, and both Of them have predominately transgranular mode of fracture. It is believed that the decrease of the bending strength of Dy-α-sialon at elevated temperature is caused by the viscous flow of the grain boundary phase, while the addition of nanosize SiC particles effectively increases the viscosity of the grain boundary phase and therefore prevents the strength loss of Dy-α-sialon/nano-size SiC composites at elevated temperature

SiO_(2)微粉加入量对β-SiAlON-SiC材料性能的影响

在保证承烧锂电池三元正极材料匣钵用β-SiAlON-SiC材料抗碱性的前提下,以SiC颗粒和细粉、Si粉、Al粉、α-Al_(2)O_(3)微粉等为原料,采用高温氮化法制备β-SiAlON-SiC材料,研究了SiO_(2)微粉加入量(外加质量分数分别为0、1%、2%、3%)对β-SiAlON-SiC材料的显气孔率、体积密度、常温抗折强度、高温抗折强度、物相组成、抗碱性的影响。结果表明:1)在β-SiAlON-SiC材料中添加SiO_(2)微粉可以降低其显气孔率,显著提高其常温抗折强度和高温抗折强度;2)添加SiO_(2)微粉不会影响Si粉和Al粉的氮化效果,但会影响Al_(2)O_(3)在Si_(3)N_(4)中的固溶度和β-SiAlON的生成量;3)SiO_(2)微粉的最优添加量为1%(w),所得试样的抗碱性明显优于未添加SiO_(2)微粉试样的。

GELCASTING OF NANO-SIZE Y-TZP

The green specimens of nano-size Y-TZP are formed by gelcasting method. Using polymer electrolytes NaPAA and NH_4PAA, we have studied the rheological properties of slurry.The optimum pH range is between 8 to 10. The proper amount of dispersant changes with the solid content.The rheological measurements of suspension containing NH_4PAA show lower viscosity.The theoretical green density has been calculated.

NiMo/Al_2O_3 catalyst containing nano-sized zeolite Y for deep hydrodesulfurization and hydrodenitrogenation of diesel

Two mixed-matrix NiMo/Al2O3 catalysts containing nano-and micro-sized zeolite Y have been prepared to explore the size effect of zeolite Y particle on the hydrodesulfurization（HDS）and hydrodenitrogenation（HDN）activities of fluid catalytic cracking（FCC）diesel.They were characterized by SEM,BET,XRD,H2-TPR,NH3-TPD and HRTEM.The results show that the catalyst containing nano-sized zeolite Y possesses larger average pore diameter,higher pore volume,weaker and lesser acid sites,more easily reducible metal phases,shorter MoS2 slabs and more slab layers than the catalyst containing micro-sized zeolite Y.The catalysts were also evaluated with a high-pressure fixed-bed reactor using real FCC diesel as feed.The results display that the catalyst containing nano-sized zeolite Y bears higher HDS and HDN activities and exhibits higher relative rate constant for the removal of total sulfur or nitrogen than the one containing micro-sized zeolite.

Synthesis of Nano-sized Yttria via a Sol-Gel Process Based on Hydrated Yttrium Nitrate and Ethylene Glycol and Its Catalytic Performance for Thermal Decomposition of NH_4ClO_4

Nano-sized yttria particles were synthesized via a non-aqueous sol-gel process based on hydrated yttrium nitrate and ethylene glycol. The effects of the molar ratio of ethylene glycol to yttrium ion and calcination temperature on crystallite size of the products were studied. The catalytic performance of the as-prepared yttria for the ammonium perchlorate （AP） decomposition was investigated by differential scanning calorimetry （DSC）. The results indicate that the nano-sized cubic yttria particles with less than 20 nm in average crystallite size can be obtained after 2 h reflux at 70℃, dried at 90 ℃, forming xerogel, and followed by annealing of xerogel for 2 h, and that the addition of the nano-sized yttria to AP incorporates two small exothermic peaks of AP in the temperature ranges of 310 - 350 ℃ and 400 - 470 ℃ into a strong exothermic peak of AP and increases the apparent decomposition heat from 515 to over 1110 J·g^- 1. It is also clear that the temperature of AP decomposition exothermic peak decreases and the apparent decomposition heat of AP increases with the increase of the amount of nano-sized yttria. The fact that the addition of the 5 % nano-sized yttria to AP decreases the temperature of AP exothermic peak to 337.7℃ by reduction of 114.6℃ and increases the apparent decomposition heat from 515 to 1240 J·g^-1, reveals that nano-sized yttria shows strong catalytic property for AP thermal decomposition.

Synthesis and Characterization of Nano-sized Boron Powder Prepared by Plasma Torch

Hydrogen thermal plasma jet was employed to prepare nano-sized boron powder with hydrogen reduction of BCI3. The maximum yield of nano-sized boron powders was about 50% with the operational conditions of H2/BCl3 of 4.5：1, total feed of 4.9 m3/h, and plasma power of 25 kW. The samples were analyzed by X-ray diffraction （XRD）, field emission scanning electron microscopy （FE-SEM）, and inductively coupled plasma - mass spectrometry （ICP-MS）, inductively coupled plasma - atomic emission spectrometry （ICP-AES）, inductive combustion infrared absorption （ICIA） and infrared thermal conductivity of oxygen and nitrogen analyzer （ITCA）. The results show that the boron powders have different crystal structures with higher dispersion and purity. The average diameter is about 50 nm, and the purity is 90.29% or so. This new technology can use simple process to produce high quality boron powders, and is feasible for industrial production.

Effect of deep cryogenic treatment on the formation of nano-sized carbides and the wear behavior of D2 tool steel

The effect of deep cryogenic treatment on the microstructure, hardness, and wear behavior of D2 tool steel was studied by scanning electron microscopy （SEM）, transmission electron microscopy （TEM）, X-ray diffraction （XRD）, hardness test, pin-on-disk wear test, and the reciprocating pin-on-fiat wear test. The results show that deep cryogenic treatment eliminates retained austenite, makes a better carbide distribution, and increases the carbide content. Furthermore, some new nano-sized carbides form during the deep cryogenic treatment, thereby increasing the hardness and improving the wear behavior of the samples.

Comparative study of the explosion pressure characteristics of micro- and nano-sized coal dust and methane–coal dust mixtures in a pipe

Coal dust explosion accidents often cause substantial property damage and casualties and frequently involve nano-sized coal dust.In order to study the impact of nano-sized coal on coal dust and methane–coal dust explosions,a pipe test apparatus was used to analyze the explosion pressure characteristics of five types of micro-nano particle dusts(800 nm,1200 nm,45μm,60μm,and 75μm)at five concentrations(100 g/m3,250 g/m3,500 g/m3,750 g/m3,and 1000 g/m3).The explosion pressure characteristics were closely related to the coal dust particle size and concentration.The maximum explosion pressure,maximum rate of pressure rise,and deflagration index for nano-sized coal dust were larger than for its micro-sized counterpart,indicating that a nano-sized coal dust explosion is more dangerous.The highest deflagration index Kst for coal dust was 13.97 MPa/(m·s),indicating weak explosibility.When 7%methane was added to the air,the maximum deflagration index Kst for methane–coal dust was 42.62 MPa/(m·s),indicating very strong explosibility.This indicates that adding methane to the coal dust mixture substantially increased the hazard grade.

Synthesis of Neodymium-Doped Yttrium Aluminum Garnet (Nd∶YAG) Nano-Sized Powders by Low Temperature Combustion

The homogeneously dispersed, less agglomerated (Nd0.01Y0.99)3Al5O12 nano-sized powders were synthesized by the low temperature combustion (LCS), using Nd2O3, Y2O3, Al(NO3)3·9H2O, ammonia water and citric acid as starting materials. This method effectively solves the problems caused by solid-state reaction at high temperature and hard agglomerates brought by the chemical precipitation method. The powders were characterized by TG-DTA, XRD, FT-IR, TEM respectively and the photoluminescence (PL) spectra of (Nd0.01Y0.99)3Al5O12 green and sintered ceramic disks were measured. The results show that the forming temperature of YAG crystal phase is 850 ℃ and YAP crystal phase appearing during the calcinations transforms to pure YAG at 1050 ℃. The particle size of the powders synthesized by the LCS is in a range of 20～50 nm depending on the thermal treatment temperatures. The effectively induced cross section (σin) with the value 4.03×10-19 cm2 of (Nd0.01Y0.99)3Al5O12 ceramics is about 44% higher than that of single crystal.

Effects of nano-sized aluminum on detonation characteristics and metal acceleration for RDX-based aluminized explosive

Nano-sized aluminum(Nano-Al)powders hold promise in enhancing the total energy of explosives and the metal acceleration ability at the same time.However,the near-detonation zone effects of reaction between Nano-Al with detonation products remain unclear.In this study,the overall reaction process of 170 nm Al with RDX explosive and its effect on detonation characteristics,detonation reaction zone,and the metal acceleration ability were comprehensively investigated through a variety of experiments such as the detonation velocity test,detonation pressure test,explosive/window interface velocity test and confined plate push test using high-resolution laser interferometry.Lithium fluoride(LiF),which has an inert behavior during the explosion,was used as a control to compare the contribution of the reaction of aluminum.A thermochemical approach that took into account the reactivity of aluminum and ensuing detonation products was adopted to calculate the additional energy release by afterburn.Combining the numerical simulations based on the calculated afterburn energy and experimental results,the parameters in the detonation equation of state describing the Nano-Al reaction characteristics were calibrated.This study found that when the 170 nm Al content is from 0%to 15%,every 5%increase of aluminum resulted in about a 1.3%decrease in detonation velocity.Manganin pressure gauge measurement showed no significant enhancement in detonation pressure.The detonation reaction time and reaction zone length of RDX/Al/wax/80/15/5 explosive is 64 ns and 0.47 mm,which is respectively 14%and 8%higher than that of RDX/wax/95/5 explosive(57 ns and 0.39 mm).Explosive/window interface velocity curves show that 170 nm Al mainly reacted with the RDX detonation products after the detonation front.For the recording time of about 10 ms throughout the plate push test duration,the maximum plate velocity and plate acceleration time accelerated by RDX/Al/wax/80/15/5 explosive is 12%and 2.9 ms higher than that of RDX/LiF/wax/80/15/5,respectively,indicating that the aluminum reaction energy significantly increased the metal acceleration time and ability of the explosive.Numerical simulations with JWLM explosive equation of state show that when the detonation products expanded to 2 times the initial volume,over 80%of the aluminum had reacted,implying very high reactivity.These results are significant in attaining a clear understanding of the reaction mechanism of Nano-Al in the development of aluminized explosives.

Influence of MgO contents on silica supported nano-size gold catalyst for carbon monoxide total oxidation

A series of nano-size gold catalysts were prepared by deposition-precipitation method using silica material promoted with different amounts of MgO as the carrier. The influences of MgO addition on the structure and property of the nano-size gold catalysts were characterized by X-ray diffraction （XRD）, transmission electron microscopy （TEM）, O2 temperature-programmed desorption （O2-TPD）, and inductively coupled with plasma atomic emission spectroscopy （ICP-AES） techniques. The total oxidation of CO was chosen as the probe reaction. The results suggest that for the gold catalysts supported on the silica material after MgO modification, the size of the gold particles is pronouncedly reduced, the oxygen mobility is enhanced, and the catalytic activity for low-temperature CO oxidation is greatly improved. The gold catalyst modified by 6 wt% MgO （Mg/SiO2 weight ratio） shows higher CO oxidation activity, over which the temperature of CO total oxidation is lower about 150 K than that over the silica directly supported gold catalyst.

Seed-Assisted Synthesis and Catalytic Performance of Nano-sized ZSM-5 Aggregates in a One-Step Crystallization Process

Hierarchical nano-sized ZSM-5 aggregates were successfully synthesized via a seed-assisted method in the presence of cetyltrimethylammonium bromide(CTAB)through a facile one-step crystallization process.Commercial ZSM-5 zeolites with a SiO2/Al2O3 ratio comparable to that of ZSM-5 products were treated with alkali and used as the seed particles.The influences of crystallization conditions were investigated,and the possible synthesis mechanism was proposed.ZSM-5 zeolites with diff erent amounts of CTAB added were characterized using many techniques and evaluated in toluene alkylation with methanol.The results showed that a trace amount of CTAB signifi cantly promoted the crystallization of ZSM-5 zeolite,with the morphology changing from hexagonal-shape crystals to uniform spherical aggregates.CTAB may act as the structure-directing agent and assemble the primary crystallites to generate hierarchical ZSM-5 aggregates.The ZSM-5 zeolite with the smallest primary particles of 50-80 nm exhibited large specific surface area,abundant mesopores,and the greatest microporosity.The hierarchical nano-sized ZSM-5 aggregate showed higher toluene conversion and a longer lifetime without compromising the selectivity to xylene and p-xylene in toluene alkylation with methanol.

Performance and dynamics of nano-size ZnO doped with metallic elements for desulfurization at room temperature

The desulfurizer research is focused on transition-metal oxide.The paper had discussed in depth the desulfurization activity of nano-size ZnO doped with metallic elements.In order to improve the desulfurization activity of nano-desulfurizer,we prepared the nano-size ZnO desulfurizer doped with iron,nickel and copper ionic respectively,using homogeneous precipitation.At the same time,the effects of different doped elements on the desulfurization activity of nano-size ZnO were compared by removing the pollutant of H2S.The experimental results showed that the desulfurization activity of metallic elements-doped nano-size ZnO increased significantly.When the molar ratio of Fe/Zn is 5:100(FZ5.0) and Cu/Zn is 2:100(CuZ2.0),their sulfur contents are 5.3% and 5.6% respectively.These desulfurizers can reach better desulfurization activity than that doped with nickel.Further research showed that,for CuZ2.0,the primary desulfurization activity is better than that of FZ5.0,but the regeneration temperature is as high as 570 ℃,and after three times regeneration/sulfuration cycle tests,the desulfurization activity decreases obviously.However,FZ5.0 can be recycled 5 times continuously at 370℃ with a stable desulfurization activity.In view of the better regeneration/sulfuration performance of FZ5.0,the dynamics of the removing H2S process by FZ5.0 were further studied.The result showed that the reaction order of removing H2S by FZ5.0 is 0.96385 at 25 ℃.

Fabrication of Fine-Grained Si_3N_4-Si_2N_2O Composites by Sintering Amorphous Nano-sized Silicon Nitride Powders

Si3N4-Si2N2O composites were fabricated with amorphous nano-sized silicon nitride powders by the liquid phase sintering （ LPS ）. The Si2 N2O phase was generated by an in-situ reaction 2 Si3 N4 （ s ） ＋ 1.5 02 （ g ） = 3 Si2 N2O （ s ） ＋ N2 （ g ） . The content of Si2 N2 O phase up to 60% in the volume was obtained at a sintering temperature of 1 650℃ and reduced when the sintering temperature increased or decreased, indicating the reaction is reversible. The mass loss, relative density and average grain size increased with increasing the sintering temperature. The average grain size was less than 500 nm when the sintering temperature was below 1 700 ℃. The sintering procedure contains a complex crystallization and a phase transition ： amorphous silicon nitride→equiaxial α- Si3 N4→ equiaxial β- Si3 N4→ rod- like Si2 N2O→ needle- like β- Si3N4 . Small round-shaped β→ Si3 N4 particles were entrapped in the Si2 N2O grains and a high density of staking faults was situated in the middle of Si2 N2O grains at a sintering temperature of 1 650 ℃. The toughness inereased from 3.5 MPa·m^1/2 at 1 600 ℃ to 7.2 MPa· m^1/2 at 1 800 ℃ . The hardness was as high as 21.5 GPa （Vickers） at 1 600 ℃ .

Fluoride-mediated nano-sized high-silica ZSM-5 as an ultrastable catalyst for methanol conversion to propylene

Fluoride mediated nano-sized ZSM-5 （ZSM-5-F） with a high Si/AI ratio of 181 was fabricated using a seed-induction method and evaluated the catalysis of the methanol to propylene （MTP） reaction. High propylene selectivity （45%） was similar to ZSM-5-OH synthesized via a hydroxide route. However, ZSM- 5-F showed much longer lifetime （305 h） compared with ZSM-5-OH （157 h） in spite of similar crystal size and aluminum content. Characterization by NH3-TPD. Py-IR, OH-IR, SEM, TG-DTA, XRD and 1H MAS NMR techniques indicated that the enhanced catalytic performance of ZSM-S-F is attributed to the fewer structural defects in the form of internal silanol groups and silanol nests.

用于白光LED稀土Eu掺杂SiAlON基荧光粉的发光性能

SiAlON基荧光粉因其优异的化学和物理稳定性,成为近年来发光领域的一个研究热点,尤其在LED等领域,受到研究者的热切关注。稀土掺杂SiAlON基荧光粉体有望成为新一代照明光源。由于缺乏青色光发射,往往会造成显色性能不足。本研究通过传统高温固相法合成了β-Si_(5)AlON_(7):Eu荧光粉,采用X射线衍射仪(XRD)、扫描电镜(SEM)、X射线光电子能谱(XPS)等研究了其结构、形貌、元素和价态。通过光谱仪表征了样品的激发光谱以及发射光谱的波长范围并测试了热猝灭性能,发现激发波长覆盖紫外至蓝色光区域,并且发射光谱显示出典型的Eu^(2+)跃迁的宽谱。在300℃下,样品的发射光强度依然可达到室温强度的40%左右,热激活活化能(Ea)达到了3.7 eV,相比较商用YAG:Ce^(3+)(YAG)荧光粉,热稳定性有一定的提升。在与蓝色芯片复合后成功制备了高显色(显色指数Ra=87)的白色发光LED,对应的色温也达到了暖白光范围(CCT=4501 K)。本研究实现了SiAlON基青色发射,获得了热稳定性较为优异的荧光粉,在发光的可持续性能上也比商用YAG有明显优势。

高度向心织构化SiAlON陶瓷的制备和力学性能研究

通过在1750℃煅烧环形SiAlON陶瓷坯体,制备了向心织构SiAlON陶瓷。研究了Ni/Co(0 wt.%~2.25 wt.%)添加剂对织构化SiAlON陶瓷的物相组成、织构化程度、显微结构和力学性能的影响。研究结果表明:在平行于晶粒定向的截面(径截面RS)上,引入2.25 wt.%Ni/Co添加剂时SiAlON陶瓷定向指数从0.38提高到0.74;煅烧样品形成了向心织构化的显微形貌特征,在垂直于晶粒定向方向的截面(弦截面TS)上晶粒为等轴状形貌,而在RS面上为排列方向一致的棒状晶粒形貌;织构化SiAlON陶瓷的RS面硬度均高于TS面,随着黏结相含量增加,硬度降低;在RS面垂直于晶粒定向的方向,随着Ni/Co添加剂含量从0wt.%增加到2.25wt.%,断裂韧性从(6.93±0.31)MPa·m^(1/2)增加到(7.52±0.28) MPa·m^(1/2)。

微波烧结复杂刃形SiAlON陶瓷刀具铣削GH4169高温合金性能研究

针对目前陶瓷刀具结构简单(平刀面为主)、制造效率低等弊端,开展了复杂刃形SiAlON陶瓷刀具微波制造技术研究。通过有限元仿真研究不同刀具结构参数对SiAlON陶瓷刀具铣削GH4169高温合金力和热的影响规律;采用微波烧结技术制造了平刀面和复杂刃形SiAlON陶瓷刀具;通过试验研究刀具结构对SiAlON刀具铣削GH4169高温合金性能的影响,确定了SiAlON陶瓷铣刀片的最优结构。结果表明:基于微波烧结的复杂刃形SiAlON陶瓷刀具获得了设计的刀具结构且刀具刃口具有优良的致密性和力学性能;与平刀面SiAlON陶瓷刀具相比,具有复杂刃形的SiAlON陶瓷刀具有更好的耐磨损性能,高速铣削GH4169高温合金刀具寿命提高了约71.4%。

SiAlON质材料氧化行为研究进展

综述了国内外关于氧化温度、氧化时间、杂质、粒度及添加剂种类等因素对SiAlON质材料氧化行为的影响,指出各因素对材料氧化产物物相组成、显微结构及氧化速率等有较明显的影响,期望为SiAlON质材料使用寿命的提高提供参考,同时指明将来研究方向。