Development of Modified Glasses by Transparent, Functional Hybrid Sol-Gel Nano-Ceramic Coatings, a Comparative Study

This paper concentrates on the development of glasses with self-cleaning surfaces exhibiting high water contact angles. In this study, we prepared super-hydrophobic nano-ceramic coated glass based on titania & silica using simple sol-gel & dip coating methods and studied the best composition of the coatings by altering ratios of titanium tetraisopropoxide (TTIP)/tetraethyl orthosilicate (TEOS) with different homogenizing agents. We characterized the coatings by surface roughness measurement, percentage of optical transmission, static contact angle, near-infrared (NIR) transmission, and diffuse reflectance. The fabrication of coatings on glass substrates played an important role in increasing the water contact angle of about 95° and visible & NIR transmission of about 90%. We compared our modified glass substrate with commercial low emissivity (Low E) glass using X-ray diffraction (XRD) analysis, which showed pure amorphous surface claiming excellent wettability and thus the prepared glass substrate could have a variety of applications in different fields.

Pulsed Nd:YAG laser cladding of high silicon content coating on low silicon steel

A pulsed Nd：YAG （yttrium aluminum garnet） laser-based technique was employed to clad low silicon steel with preplaced Si and Fe mixed powders for high Si content. The surface morphology, microstructural evolution, phase composition, and Si distribution, within the obtained cladding coatings, were characterized by optical microscopy （OM）, field emission scanning electron microscopy （FE-SEM）, with associated energy dispersive spectroscopy （EDS）, transmission electron microscopy （TEM）, and X-ray diffraction （XRD）. The microhardness was also measured along the depth direction of the specimens, A crack- and pore-free cladding coating through excellent metallurgical bonding with the substrate was successfully prepared on low silicon steel by means of optimized single-track and multi-track laser cladding. The phases of the coating are a-Fe, T-Fe, and FeSi. The high microhardness of the lasercladding zone is considered as an increase in Si content and as the refined microstructure produced by the laser treatment. The Si contents of the cladding coatings were about 5.8wt% in the single-track cladding and 6.5wt% in the multi-track cladding, respectively.

Microstructure and Wear Behavior of FeBSiNbCr Metallic Glass Coatings

In this paper, FeBSiNbCr metallic glass coatings were prepared onto AISI 1045 steel substrate by using wire arc spraying process. The phase and structure of the coating were characterized by transmission electron microscopy （TEM）, X-ray diffraction （XRD） and scanning election microscopy （SEM） equipped with energy dispersive X-ray analysis （EDX）. The microstructure of the coating consists of full amorphous phase. The coating has high hardness and low porosity. Full density and little oxides are detected in the coating. The mechanical properties, especially wear resistance, were investigated. The relationship between wear behavior and structure of the coatings were analyzed in detail. The main failure mechanism of the metallic glass coating is brittle breaking and fracture. The results indicate that FeBSiNbCr metallic glass coating has excellent resistance to abrasive wear.

Coating of bioactive glass on magnesium alloys to improve its degradation behavior: Interfacial aspects

The preferable mechanical properties of Mg alloys along with excellent compatibility with human bone have established their applicability as implant biomaterials.However,a higher corrosion/degradation rate of Mg alloys in body fluids limits its biomedical applications.In this direction,surface modification and coating are explored as appropriate strategies to mode the degradation rate of Mg alloys.The constituents of bioactive glass(BG)provide strength,bio-inertness and bone bonding capability.Hence,researchers have explored the coating of BG on Mg alloys and investigated chemical,mechanical and biological properties of the coated alloys.In this review,we have made an attempt to compile the literature works done on the coating of BG on Mg alloys and its features.Underlying interfacial aspects of the coated substrates towards the degradation behavior are highlighted.The way forward to further improve the coating characteristics of BG coated Mg alloys are remarked.

Development of Siliconized Epoxy Resins and Their Application as Anticorrosive Coatings

The present work involves the development of siliconized epoxy resin to overcome the drawback of epoxy resin like poor impact strength, high rigidity and moisture absorbing nature because of which they are not applied as corrosion resistant coating. By embedding silicone into the back bone of polymeric resin the above drawback can be reduced to substantial level. For achieving this, siliconised epoxy resins were prepared by reacting amine terminated silicone resin with novolac epoxy resin and meta-phenylenediamine was used as curing agent. The applied films of coating were baked at 150oC. Cured films were evaluated for their thermal, mechanical, chemical and corrosion resistance properties to ascertain the commercial utility of these eco-friendly resin for use in anti corrosive formulations. The siliconized epoxy resins system was found to exhibit good thermal and anticorrosive properties.

Influence of carbon sources on the performance of carbon-coated nano-silicon

Silicon-based material is an important anode material for next-generation lithium-ion batteries.In order to overcome its shortcomings,carbon coating is often employed to improve the electrochemical performance.However,the carbon source,carbon content,and different contact and mixing schemes between carbon sources and silicon are all complex factors and need to be clarified.In this study,nano-silicon is coated by the chemical vapor deposition method using different carbon sources,such as acetylene,methane,propane,and propylene.Carbon content after coating is designed to stay at the same level to reduce the experimental error.Results show the sample with higher conductivity provides higher cycle performance.Propylene is the best choice of the four carbon sources studied in this work.These results indicate that the selection of the carbon source is an important factor that plays a significant role in electrochemical performance.

Mullite Coating on Recrytallized Silicon Carbide and Its Cycling Oxidation Behavior

Mullite coating on recrystallized silicon carbide was successfully prepared by the sol-gel route. The cycling oxidation of coated recrystallized silicon carbide was performed at 1500℃. For comparison, the oxidation of uncoated recrystallized silicon carbide was also carried out at the same condition. The results in- dicated that a layer of compact, adhesive and crack free mullite coating was found on the recrystallized silicon carbide. After oxidation, the new coatings exhibit adherence and crack resistance under thermal cycling between room temperature and 1500℃, therefore the oxidation resistance capability of silicon carbide was enhanced. With the increase of the dipping frequencies, namely, the increase of the thickness of mullite coating, the oxidation resistance of silicon carbide would be futher improved. The formation mechanism of mullite coating was analyzed and discussed and the oxidation dynamics model of coatedmullite silicon carbide has been also proposed.

Microwave absorption and thermal properties of coral-like SiC aerogel composites prepared by water glass as a silicon source

As a heat-resistant wave-absorbing material,silicon carbide(SiC)aerogel has become a research hotspot at present.However,the most common silicon sources are organosilanes,which are costly and toxic.In this work,SiC aerogels were successfully prepared by using water glass as the silicon source.Specifically,the microstructure and chemical composition of SiC aerogels were controlled by adjusting the Si to C molar ratio during the sol–gel process,and the effect on SiC aerogel microwave absorption properties was investigated.The SiC aerogels prepared with Si:C molar ratio of 1:1 have an effective electromagnetic wave absorption capacity,with a minimum reflection loss value of-46.30 dB at 12.88 GHz and an effective frequency bandwidth of 4.02 GHz.They also have good physical properties,such as the density of0.0444 g/cm^(3),the thermal conductivity of 0.0621 W/(m·K),and the specific surface area of 1099 m^(2)/g.These lightweight composites with microwave-absorbing properties and low thermal conductivity can be used as thermal protection materials for space shuttles and reusable carriers.

Coating thickness control in continuously fabricating metallic glass-coated composite wires

A continuous production process was developed for coating bulk metallic glasses on the metallic wire surface. The effects of processing parameters, including the drawing velocity and coating temperature, on the coating thickness were investigated. It is found that the coating thickness increases with the increase in drawing velocity but decreases with the increase in coating temperature. A fluid mechanical model was developed to quantify the coating thickness under various processing conditions. By using this theoretical model, the coating thickness was calculated, and the calculated values are in good agreement with the experimental data.

Preparation and Characterization of Low-melting Glasses Used as Binder for Protective Coating of Steel Slab

The low-melting phosphate glass was prepared for production of glass binders for protective coating of steel slab. Effects of different O/P ratios on glass structures and properties were analyzed. Differential thermal analysis （DTA） and infrared spectroscopy （IR） techniques were applied for low-melting glass binder. It was found that the glass transition temperature（T） was about 300 ℃ and softening temperature（T1） was about 480 ℃. The choice of O/P ratio was very important to the glass transition and softening temperatures. When more P=O bonds existed in the glass networks, P-O-P bond angle was deformed with decreasing of the ratio of O/E The coatings could adhere to the substrates instantaneously at 800 ℃ when the content of binder exceeded 3wt%. The optimal content of glass binder was 5wt%.

Experimental Study on Wax Protective Coating for Wet Deep Silicon Etching Processes

In order to protect the finished structures on the front side during deep silicon wet etching processes, the wax coating for double-sided etching process on the wafer is studied to separate the aforementioned structures from the strong aqueous bases. By way of heating and vacuumization, the air bubbles are expelled from the coating to extend the protection duration. The air pressure in the sealed chamber is 0.026 7 Pa, and the temperature of the heated wafer is 300℃. Two kinds of the wax are used, and the corresponding photos of the etched wafer and the protection times are given. In 75 ℃ 10 % KOH solution, the protection duration is more than 8 h.

The influence of compact and ordered carbon coating on solid-state behaviors of silicon during electrochemical processes

To address the issues of large volume change and low conductivity of silicon(Si)materials,carbon coatings have been widely employed as surface protection agent and conductive medium to encapsulate the Si materials,which can improve the electrochemical performance of Si-based electrodes.There has been a strong demand to gain a deeper understanding of the impact of efficient carbon coating over the lithiation and delithiation process of Si materials.Here,we report the first observation of the extended two-phase transformation of carbon-coated Si nanoparticles(Si/C)during electrochemical processes.The Si/C nanoparticles were prepared by sintering Si nanoparticles with polyvinylidene chloride precursor.The Si/C electrode underwent a two-phase transition during the first 20 cycles at 0.2 C,but started to engage in solid solution reaction when the ordered compact carbon coating began to crack.Under higher current density conditions,the electrode was also found to be involved in solid solution reaction,which,however,was due to the overwhelming demand of kinetic property rather than the breaking of the carbon coating.In comparison,the Si/C composites prepared with sucrose possessed more disordered and porous carbon structures,and presented solid solution reaction throughout the entire cycling process.

Corrosion mechanism of HVOF silicate glass coating in 5% NaCl solution

On the basis of good anticorrosion capability of silicate glass,silicate glass coating was sprayed by high velocity oxygen fuel (HVOF) and the corrosion mechanism in 5% NaCl solution was studied. Scanning electron microscope (SEM) ,energy dispersive X-ray analysis (EDX) ,X-ray diffraction (XRD) and potentiom- eter were used to study the coating composition and corrosion process. The result shows that silicate glass coating is entirely noncrystallizable. Silicate glass coating has very low incidence of hole with compact structure. Electric double-layer can form at coating/solution interface and corrosive solution performs as a lead connecting the coating surface and substrate after permeating through glass coating. The corrosion mechanism of silicate glass coating is similar to that of glass and the entire corrosion process can be divided into some states. The whole corrosion process happens in glass coating without substrate basically. The fluctuation of the self-corrosion potential about glass coating in corrosion solution can help to research the corrosion process.

Nanomechanical Analysis of Hybrid Silicones and Hybrid Epoxy Coatings—A Brief Review

This review article is written on the investigations of nanomechanical properties of coatings by using nanoindentation techniques. The focus is on the studies that were conducted on epoxy polymer, silicones and their hybrid materials. The article describes a large number of developmental studies that are conducted on coatings. Materials properties such as nanoindentation hardness, modulus, scratch, wear and viscoelastic behavior have been described. Moreover, the article summarizes various studies that mention the use of different nanoparticles in coating formulations that could improve the mechanical strength and service life span of the coatings. The mode and mechanism of material’s failure has been outlined and discussed.

Electrophoretic deposition of titanium/silicon-substituted hydroxyapatite composite coating and its interaction with bovine serum albumin

Silicon-substituted hydroxyapatite (Ca10(PO4)6-x(SiO4)x(OH)2-x, Si-HA) composite coatings on a bioactive titanium substrate were prepared by electrophoretic deposition technique with the addition of triethanolamine (TEA) to enhance the ionization degree of Si-HA suspension. The surface structure was characterized by XRD, SEM, XRF, EDS and FTIR. The bond strength of the coating was investigated. The results show that the depositing thickness and the images of Si-HA coating can be changed with the variation of deposition time. The XRD spectra of Ti/Si-HA coatings show the characteristic diffraction peaks of HA, and the incorporation of silicon changes the lattice parameter of the crystal. The FTIR spectra shows that the most notable effect of silicon substitution is the decrease of intensities of —OH and PO43- groups with the silicon contents increasing. XRD and EDS element analyses present that the content of silicon in the coating increases with increasing silicon concentration in the suspension. The bioactive TiO2 coating formed may improve the bond strength of the coatings. The interaction of Ti/Si-HA coating with BSA is much greater than that of Ti/HA coating, suggesting that the incorporation of silicon in HA is significant to improve the bioactive performance of HA.

Effect of Addition of Polytetrafluoroethylene (PTFE) and Silicon Carbide (SiC) on Properties of Electroless Nickel Alloy Coatings

Electroless nickel (copper)-phosphorus-silicon carbide (SiC)-polytetrafluoroethylene (PTFE) composite coatings were prepared by adding SiC and PTFE into electroless nickel (copper)-phosphorus alloy baths. The effects of addition of SiC and PTFE on depositing rate, microhardness, wear resistance and anti-friction of the resulted composite coatings were studied. The results indicated that electroless nickel (copper)-phosphorus alloy coatings were greatly improved in depositing rate, microhardness, wear resistance and antifriction by co-deposited proper amount of SiC and PTFE.

Adhesion of foulings on surface energy of silicone rubber coatings

All antifouling paints in use today are effective because toxic ingredients based on heavy metals are included in their formulation, the environmental effects of organotins in seawater have been a topic of much interest and concern in recent years. This study has found that the material of rich silicone rubber on coating surface based on the low discursive component of surface energy makes barnacle settling on them unable to attach permanently and is removed by moving water. The material Permits only small amounts of fouling to attach, such as algae, Ciona intestinalis, because the high polar interaction of coating surface may absorb water to form water film in sea, and cause very low adhesion of the fouling spotes.

Oxidation of Hastelloy-XR Alloy for Corrosion-Resistant Glass-Coating

The oxidation behavior of Hastelloy-XR alloy was investigated to obtain the optimum surface condition for corrosion-resistant glass-coatings. The surface morphology of oxide scales changed significantly with variation of temperatureand oxygen partial pressure (po2 ). The oxidation kinetics was mainly parabolic independent of oxidation conditions.The oxide scales were consisted of inner Cr2O3 and outer spinel layers. The phase component of spinel layers wereMn1.5Cr1.5O4 and (Mn,Ni)(Cr,Fe)2O4 for the oxygen partial pressures po2<10 kPa and po2>10 kPa, respectively.The optimum oxidation condition to obtain an oxide scale for well-adhered glass-coating to the substrate was 1248 Kand po2 =0.01 kPa for the oxidation time of 43 ks.

Preparation and properties of borate glass coatings on Ti-based alloy substrates

A series of BaO-La2O3-B2O3(BLB) glass coats on the Ti-based alloy substrates were developed at different temperatures for different times. The BLB glasses were analyzed by differential thermal analysis(DTA) and thermal mechanical analysis(TMA) to determine the crystallization temperature and coefficients of thermal expansion(CETs) of the glass. The tensile strength and microstructure of the glass coats were analyzed and the effects of the coating condition on the tensile strength and microstructure were discussed. The results show that the CETs of the borate glass at different temperatures match with those of Ti-based alloy,and the difference between the borate glass and Ti-based alloy at each temperature is below 5%. The spreading area in N2 atmosphere is much larger than that in air atmosphere,indicating that N2 atmosphere is helpful for the wetting of borate glass to Ti-based alloy. The tensile strength of the glass coats can reach as high as 28.42 MPa,meeting the requirements for the coat binder. With the increase of coating time,the tensile strength of coats increases firstly while then decreases. The coat prepared at 730 ℃ for 30 min is fairly smooth and complete,while the other coats contain lots of defects such as large or small uncoated region. It is believed that the coating temperature of 730 ℃ and coating time of 30 min are the proper coating conditions to prepare BLB glass coats.

Electroless copper-phosphorus coatings with the addition of silicon carbide (SiC) particles

Cu-P-silicon carbide （SiC） composite coatings were deposited by means of electroless plating.The effects of pH values,temperature,and different concentrations of sodium hypophosphite （NaH2PO2·H2O）,nickel sulfate （NiSO4·6H2O）,sodium citrate （C6H5Na3O7·2H2O） and SiC on the deposition rate and coating compositions were evaluated,and the bath formulation for Cu-P-SiC composite coatings was optimised.The coating compositions were determined using energy-dispersive X-ray analysis （EDX）.The corresponding optimal operating parameters for depositing Cu-P-SiC are as follows：pH 9;temperature,90oC;NaH2PO2·H2O concentration,125 g/L;NiSO4·6H2O concentration,3.125 g/L;SiC concentration,5 g/L;and C6H5Na3O7·2H2O concentration,50 g/L.The surface morphology of the coatings analysed by scanning electron microscopy （SEM） shows that Cu particles are uniformly distributed.The hardness and wear resistance of Cu-P composite coatings are improved with the addition of SiC particles and increase with the increase of SiC content.