The use of fillers to enhance the corrosion protection of epoxy resins has been widely applied.In this work,cerium dioxide(CeO_(2))and benzotriazole(BTA)were introduced into an epoxy resin to enhance the corrosion res...The use of fillers to enhance the corrosion protection of epoxy resins has been widely applied.In this work,cerium dioxide(CeO_(2))and benzotriazole(BTA)were introduced into an epoxy resin to enhance the corrosion resistance of Q235 carbon steel.Scanning electron microscopy results indicated that the CeO_(2) grains were rod-like and ellipsoidal in shape,and the distribution pattern of BTA was analyzed by energy dispersive spectroscope.The dynamic potential polarization curve proved the excellent corrosion resistance of the composite epoxy resin with CeO_(2) and BTA co-addition,and electrochemical impedance spectroscopy test analysis indicated the significantly enhanced long-term corrosion protection performance of the composite coating.And the optimal protective performance was provided by the coating containing 0.3%(mass)CeO_(2) and 20%(mass)BTA,which was attributed to the barrier performance of CeO_(2) particles and the chemical barrier effect of BTA.The formation of corrosion products was analyzed using X-ray diffraction.In addition,the corrosion resistance mechanism of the coating was also discussed in detail.展开更多
Sustained casing pressure(SCP)is a crucial issue in the oil and gas production lifecycle.Epoxy resins,exhibiting exceptional compressive strength,ductility,and shear bonding strength,have the potential to form reliabl...Sustained casing pressure(SCP)is a crucial issue in the oil and gas production lifecycle.Epoxy resins,exhibiting exceptional compressive strength,ductility,and shear bonding strength,have the potential to form reliable barriers.The injectivity and sealing capacity of the epoxy resin is crucial parameters for the success of shallow remediation operations.This study aimed to develop and assess a novel solid-free resin sealant as an alternative to Portland cement for mitigating fluid leakage.The investigation evaluated the viscosity,compressive strength,and brittleness index of the epoxy resin sealant,as well as its tangential and normal shear strengths in conjunction with casing steel.The flow characteristics and sealing abilities of conventional cement and epoxy resin were comparatively analyzed in cracks.The results showed that the application of a viscosity reducer facilitated control over the curing time of the epoxy resin,ranging from 1.5 to 6 h,and reduced the initial viscosity from 865.53 to 118.71 m Pa,s.The mechanical properties of the epoxy resin initially increased with a rise in curing agent content before experiencing a minor decrease.The epoxy resin containing 30%curing agent exhibited optimal mechanical properties.After a 14-day curing period,the epoxy resin's compressive strength reached81.37 MPa,2.12 times higher than that of cement,whereas the elastic modulus of cement was 2.99 times greater than that of the epoxy resin.The brittleness index of epoxy resin is only 3.42,demonstrating high flexibility and toughness.The tangential and normal shear strengths of the epoxy resin exceeded those of cement by 3.17 and 2.82 times,respectively.In a 0.5 mm-wide crack,the injection pressure of the epoxy resin remained below 0.075 MPa,indicating superior injection and flow capabilities.Conversely,the injection pressure of cement surged dramatically to 2.61 MPa within 5 min.The breakthrough pressure of0.5 PV epoxy resin reached 7.53 MPa,decreasing the crack's permeability to 0.02 D,a mere 9.49%of the permeability observed following cement plugging.Upon sealing a 2 mm-wide crack using epoxy resin,the maximum breakthrough pressure attained 5.47 MPa,3.48 times of cement.These results suggest that epoxy resin sealant can be employed safely and effectively to seal cracks in the cement.展开更多
A flame retardant containing multiple antiflaming elements usually exhibits high-efficient flame retardancy. Here, a novel P/N/Si-containing ammonium polyphosphate derivative(APTES-APP) is synthesized from ammonium po...A flame retardant containing multiple antiflaming elements usually exhibits high-efficient flame retardancy. Here, a novel P/N/Si-containing ammonium polyphosphate derivative(APTES-APP) is synthesized from ammonium polyphosphate(APP) and silane coupling agent(3-aminopropyl)triethoxysilane(APTES)via cation exchange, which is quite different in the chemical structure from APTES-modified APP for retaining silicon hydroxyls. APTES-APP is highly efficient for the epoxy resin. 8%(mass) APTES-APP imparts excellent flame retardancy to the epoxy resin, with a V-0 rating at the UL-94 test(1.6 mm)and an LOI value of 26%(vol). The peak heat release rate and total smoke production of the flameretardant epoxy resin are decreased by 68.1% and 31.3%, respectively. The synergy of P/N/Si contributes to the well-expanded char residue with a strong and dense surface layer, which is a very good barrier against heat and mass transfer. Besides, there is no significant deterioration in the mechanical properties of flame-retardant epoxy resin thanks to silicon hydroxyls forming hydrogen bonds with epoxy molecules. Meanwhile, other molecules can be grafted onto APTES-APP via these silicon hydroxyls, if needed.Briefly, this work has developed a new strategy for amino silane as flame retardants. In conjunction with a low-cost and simple preparation method, APTES-APP has a promising prospect in the high-performance flame-retardant epoxy.展开更多
We improved the adhesion between silicon based insulating materials and epoxy resin composites by adding the adhesion promoter cycloborosiloxane(BSi,cyclo-1,3,3,5,7,7-hexaphenyl-1,5-diboro-3,7-disiloxane).The experime...We improved the adhesion between silicon based insulating materials and epoxy resin composites by adding the adhesion promoter cycloborosiloxane(BSi,cyclo-1,3,3,5,7,7-hexaphenyl-1,5-diboro-3,7-disiloxane).The experimental results show that the addition of BSi in the silicone rubber(SR)system significantly increases the tensile shear strength between BSi and epoxy resin(EP),reaching 309%of the original value.On this basis,the mechanism of BSi to enhance the adhesion effect was discussed.The electron deficient B in BSi attracted the electron rich N and O in EP to enhance the chemical interaction,combined with the interfacial migration behavior in the curing process,to improve the adhesion strength.This study provides the design and synthesis ideas of adhesive aids,and a reference for further exploring the interface mechanism of epoxy resin matrix composites.展开更多
In this study,the durability of a new polymer carbonfiber-reinforced epoxy resin used to produce composite material in the aerospacefield is investigated through analysis of the corrosion phenomena occurring at the micr...In this study,the durability of a new polymer carbonfiber-reinforced epoxy resin used to produce composite material in the aerospacefield is investigated through analysis of the corrosion phenomena occurring at the microscopic scale,and the related infrared spectra and thermal properties.It is found that light and heat can con-tribute to the aging process.In particular,the longitudinal tensile strength displays a non-monotonic trend,i.e.,itfirst increases and then decreases over time.By contrast,the longitudinal compressive and inter-laminar shear strengths do not show significant changes.It is also shown that the inter-laminar shear strength of carbonfiber/epoxy resin composites with inter-laminar hybrid structure is better than that of pure carbonfiber materials.The related resistance to corrosion can be improved by more than 41%.展开更多
The mechanical properties of Portland cement differ from the weakly consolidated shallow formation in deep water.This results in undesired abrupt changes in the compressive strength and elastic modulus at the cement–...The mechanical properties of Portland cement differ from the weakly consolidated shallow formation in deep water.This results in undesired abrupt changes in the compressive strength and elastic modulus at the cement–formation interface.In this study,a water-borne epoxy resin was applied as a strengthening material to reinforce the weakly consolidated shallow formation and protect the cement sheath from potential failure.The mechanical properties of the unconsolidated clay were tested,including their changes with increases in the temperature and curing time.In addition,the effects of the seawater,cement slurry alkaline filtrate,and saltwater drilling fluid were evaluated.As confirmed by the results,the strengthening fluid was excellent at reinforcing the unconsolidated clay,with a compressive strength of 2.49 MPa(after curing for 7 days),even at a dosage of 5%.A cement slurry filtrate with a high pH was suitable to produce the required strengthening of the formation,especially its early age strength.It should also be pointed out that the used fluid exhibited good compatibility with the saltwater drilling fluid and seawater behaved well as a diluent for the strengthening fluid.展开更多
A graphene oxide/nano-silica(GOS)hybrid was rapidly and easily synthesized using graphene oxide(GO)and nano-silica(nano-SiO_(2))as raw materials,and the synthesized GOS was used to improve the mechanical properties of...A graphene oxide/nano-silica(GOS)hybrid was rapidly and easily synthesized using graphene oxide(GO)and nano-silica(nano-SiO_(2))as raw materials,and the synthesized GOS was used to improve the mechanical properties of epoxy resin(EP).The modified EP with different mass fractions of GOS(0,0.1%,0.2%,0.3%and 0.4%)were prepared and studied.The structure,thermal stability,mechanical properties,fracture toughness and failure morphology of the modified EP were analyzed.The results showed that the tensile strength of GOS modified EP increased from 40.6 MPa to 80.2 MPa compared with EP,the critical stress intensity factor of GOS modified EP increased by 65.9%from 0.82 MPa·m^(1/2)to 1.36 MPa·m^(1/2),indicating a significant enhancement in fracture toughness.In addition,failure morphology was observed by scanning electron microscopy(SEM)observation.The toughness mechanism of the modified EP was also discussed.Finally,the thermal stability of the modified EP was improved by the addition of GOS.Compared with neat EP,the initial thermal degradation temperature and glass transition temperature of GOS modified EP increased by 4.5℃and 10.3℃,respectively.展开更多
Research on aging characteristics of epoxy resin (EP) under repetitive microsecond pulses is important for the design of insulating materials in high power apparatus. It is because that very fast transient overvolta...Research on aging characteristics of epoxy resin (EP) under repetitive microsecond pulses is important for the design of insulating materials in high power apparatus. It is because that very fast transient overvoltage always occurs in a power system, which causes flashover and is one of the main factors causing aging effects of EP materials. Therefore, it is essential to obtain a better understanding of the aging effect on an EP surface resulting from flashover. In this work, aging effects on an EP surface were investigated by surface flashover discharge under repetitive microsecond pulses in atmospheric pressure. The investigations of parameters such as the surface micro-morphology and chemical composition of the insulation material under different degrees of aging were conducted with the aid of measurement methods such as atomic force microscopy (AFM), scanning electron microscopy (SEM), and X-ray photoelectron spectroscopy (XPS). Results showed that with the accumulation of aging energy on the material surface, the particles formed on the material surface increased both in number and size, leading to the growth of surface roughness and a reduction in the water contact angle; the surface also became more absorbent. Furthermore, in the aging process, the molecular chains of EP on the surface were broken, resulting in oxidation and carbonisation.展开更多
In this review, our recent work in phase inversion emulsification (PIE) for polymer (especially epoxy resin) waterborne dispersions is summarized. Based on experimental results about PIE process, the physical mode...In this review, our recent work in phase inversion emulsification (PIE) for polymer (especially epoxy resin) waterborne dispersions is summarized. Based on experimental results about PIE process, the physical model is proposed which can guide the synthesis of the waterborne dispersions such as polymer/nanoparticle composite dispersion. In the presence of a latent curing catalyst, PIE can give a crosslinkable epoxy resin waterborne dispersion. The dispersions can form cured transparent coatings with some unique properties such as UV shielding. They are promising in functional coatings, waterborne resin matrices for composites, and sizing for high performance fibers.展开更多
A bisphenol epoxy resin was used as modifier to increase the heat resistance of condensed poly-nuclear aromatic (COPNA) resin. The basic properties of COPNA resin and modified resin were characterized by Fourier tra...A bisphenol epoxy resin was used as modifier to increase the heat resistance of condensed poly-nuclear aromatic (COPNA) resin. The basic properties of COPNA resin and modified resin were characterized by Fourier transform infrared spectroscopy (FT-IR), nuclear magnetic resonance spectroscopy (1H-NMR), vapor pressure osmometry (VPO) and elemental analysis (EA). Average structural parameters of resins were calculated by the improved Brown-Ladner method, and heat resistance of resins was tested by thermogravimetric analysis (TGA). The chemical structure, mechanical properties and heat resistivity of the resin/graphite composites prepared with different resins were compared. The results show that the adhesive property and heat resistance of COPNA resin can be remarkably improved by addition of 5 wt.% epoxy resin. The reason is that the reactions between epoxy groups of epoxy resin and hydroxyl groups of COPNA resin improve the heat resistance and adhesive property of COPNA resin. Electric motor brushes with good mechanical properties and low electrical resistivity were successfully prepared by using the modified resin as binder.展开更多
A stable epoxy emulsion was prepared with epoxy resin (EP) as raw material, 2-acrylamido-2- methyl-l-propanesulfonic acid (AMPS) as modifier and benzoyl peroxide as initiator. By criterion of yield of the copolyme...A stable epoxy emulsion was prepared with epoxy resin (EP) as raw material, 2-acrylamido-2- methyl-l-propanesulfonic acid (AMPS) as modifier and benzoyl peroxide as initiator. By criterion of yield of the copolymer AMPS-EP, water-solubility, change of the acid value and intrinsic viscosity [η] along with reaction time, the copolymerization course was deduced. It is found that during the process, AMPS takes part in both the grafting copolymerization with epoxy principal chain and the ring-opening polyaddition with epoxy group. It is also discovered that the yield of AMPS-EP and water dispersing varies with reaction time. When it reaches 1.5 h, AMPS-EP can obtain good water-solubility; but the water-solubility will go bad gradually if it exceeds 3.5 h.. R spectrum analysis indicates that partial epoxy group partially remains and the others create sulfonic ester.展开更多
This paper presents a preliminary study on the dielectric properties and curing of three different types of epoxy resins mixed at various stoichiometric mixture of hardener, flydust and aluminium powder under microwav...This paper presents a preliminary study on the dielectric properties and curing of three different types of epoxy resins mixed at various stoichiometric mixture of hardener, flydust and aluminium powder under microwave energy. In this work, the curing process of thin layers of epoxy resins using microwave radiation was investigated as an alternative technique that can' be implemented to develop a new rapid product development technique. In this study it was observed that the curing time and temperature were a function of the percentage of hardener and fillers presence in the epoxy resins. Initially dielectric properties of epoxy resins with hardener were measured which was directly correlated to the curing process in order to understand the properties of cured specimen. Tensile tests were conducted on the three different types of epoxy resins with hardener and fillers. Modifying dielectric properties of the mixtures a significant decrease in curing time was observed. In order to study the microstructural changes of cured specimen the morphology of the fracture surface was carried out by using scanning electron microscopy.展开更多
Flame-retardant mechanism of magnesium oxychloride (M OC) in EP was in-vestigated by limiting oxygen index (LOI), XRD, SEM, TG-DTG and DSC. The results show that MOC performed well as an inorganic flame-retardant ...Flame-retardant mechanism of magnesium oxychloride (M OC) in EP was in-vestigated by limiting oxygen index (LOI), XRD, SEM, TG-DTG and DSC. The results show that MOC performed well as an inorganic flame-retardant in EP. When the content of MOC is 50%, the LOI of EP reaches 29.6% and mass of residual char reaches 9.6%. The flame retarde mechanism of MOC is due to the synergies of diluting, cooling, catalyzing char forming and obstructing effects.展开更多
Polybutylacrylate (PBA)/poly(methyl methacrylate) (PMMA) core-shell elastic particles (CSEP), whose rubbery core diameter ranged from 0.08 μm to 1.38μm, were synthesized by using conventional emulsion polymerization...Polybutylacrylate (PBA)/poly(methyl methacrylate) (PMMA) core-shell elastic particles (CSEP), whose rubbery core diameter ranged from 0.08 μm to 1.38μm, were synthesized by using conventional emulsion polymerization, multi-step emulsion polymerization, and soapless polymerization. Allyl methacylate (ALMA) and ethylene glycol dimethacrylate (EGDMA) were selected as crosslinking reagents for core polymerization. Methacrylic acid (MAA) was used as functional co-monomer with methyl methacrylate as shell component. The content of vinyl groups in PBA rubbery core increased with the amount of crosslinking reagents. The core-shell ratio affected great on the morphology of the complex particles. Furthermore, the amounts of carboxyl on the surface of core-shell particles, copolymerized with acrylic acid, were determined by potentiometric titration. Results showed that methylacrylic acid was distributed mostly on the surface of particles.展开更多
The curing reaction and reaction mechanism of epoxy resin E-44, for which aromatic amine modified dicyandiamide was used as a curing reagent, were investigated by means of differential scanning calorimetry (DSC). Th...The curing reaction and reaction mechanism of epoxy resin E-44, for which aromatic amine modified dicyandiamide was used as a curing reagent, were investigated by means of differential scanning calorimetry (DSC). The results showed that the modified dicyandiamide had better curing characteristic than unmodified dicyandiamide for epoxy resin E-44, and the curing reaction could be carried out at moderate temperature. Apparent activation energy of the curing reaction was decreased appreciably from 123.829 kJ/mol to 61.550-64.405 kJ/mol, and reaction order was decreased from 0.941 to 0.896-0.900. Curing reaction mechanism also was discussed.展开更多
Waterborne ultrafine particles of epoxy resin were prepared by phase inversion technique. The results of SEM revealed that the particles diameter was in the range of 50 to 100 nm and the effects on amount of water req...Waterborne ultrafine particles of epoxy resin were prepared by phase inversion technique. The results of SEM revealed that the particles diameter was in the range of 50 to 100 nm and the effects on amount of water required at phase inversion point were also discussed.展开更多
Research on the pulsed flashover characteristics of vacuum insulation material is significant for the design and manufacture of pulse power devices. In view of the voltage increase rate of the fast pulse (pulse steep...Research on the pulsed flashover characteristics of vacuum insulation material is significant for the design and manufacture of pulse power devices. In view of the voltage increase rate of the fast pulse (pulse steepness), the vacuum fiashover characteristics of pure epoxy under different steepnesses is investigated by using a pulse generator with parameters of a rise time of 40 ns and a full width at half maximum of 2.5 μs. Pulses with six levels of steepness were achieved by changing the charging voltage of the generator. Based on the linear equation and electron emission equation, the relationship between the flashover voltage and pulse steepness was fitted. By virtue of the fitted formula, it was possible to predict the flashover voltage under near DC or higher steepness conditions. Based on the electron emission equation, the relationship between the time delay and flashover field was also fitted. Result shows that F-N electron emission dominates the flashover process.展开更多
An adhesive of the SiBCN ceramic was synthesized through the polymer derived ceramics(PDC)route.Meanwhile with higher adhesion strength and simpler process condition,the polyborosilazane(PSNB)was modified by E-44 epox...An adhesive of the SiBCN ceramic was synthesized through the polymer derived ceramics(PDC)route.Meanwhile with higher adhesion strength and simpler process condition,the polyborosilazane(PSNB)was modified by E-44 epoxy resin.The E-44 epoxy resin was used to promote the oxidation process of SiBCN,in other words,to produce more amount of SiO2-B2O3 glasses.The phase composition,elemental analysis,chemical bonds and microstructure were investigated by using X-ray diffraction(XRD),X-ray photoelectron spectroscopy(XPS),and scanning electron microscope(SEM)measurements.The E-44 modified adhesives were cured at 120℃in air for 2 h,and were pyrolyzed at 1200,1400,and 1500℃for 2 h in air,respectively.The highest adhesion strength of the modified adhesive was up to 5.33,12.23,and 12.50 MPa after being heat treated at 1200,1400,and 1500℃,respectively.Finally,we proposed an adhesion model and revealed the adhesion mechanism of SiBCN ceramic.展开更多
Bonded NdFeB magnets were prepared by compression molding. The effect of preparation technology on their magnetic and mechanical properties was studied through the analysis of density, Br, Hcj, (BH)max, bending stre...Bonded NdFeB magnets were prepared by compression molding. The effect of preparation technology on their magnetic and mechanical properties was studied through the analysis of density, Br, Hcj, (BH)max, bending strength, and compressive strength of the bonded magnets. The results showed that the magnetic properties decreased with increasing binder content, whereas the mechanical properties increased. Br and (BH)max increased with rising pressure, whereas Hcj decreased. For a fixed mass fraction of the binder, the optimal pressure was 620 MPa and the best thermosetting temperature was 160°C. These conditions made the bonded magnets have the optimal mechanical properties. Scanning electron microscopy (SEM) analyses of the fracture surfaces indicated that the epoxy resin bonded magnets exhibited brittle behavior.展开更多
基金financially supported by the National Natural Science Foundation of China(22178242)the Shanxi Provincial Key Research and Development Project(202102040201009).
文摘The use of fillers to enhance the corrosion protection of epoxy resins has been widely applied.In this work,cerium dioxide(CeO_(2))and benzotriazole(BTA)were introduced into an epoxy resin to enhance the corrosion resistance of Q235 carbon steel.Scanning electron microscopy results indicated that the CeO_(2) grains were rod-like and ellipsoidal in shape,and the distribution pattern of BTA was analyzed by energy dispersive spectroscope.The dynamic potential polarization curve proved the excellent corrosion resistance of the composite epoxy resin with CeO_(2) and BTA co-addition,and electrochemical impedance spectroscopy test analysis indicated the significantly enhanced long-term corrosion protection performance of the composite coating.And the optimal protective performance was provided by the coating containing 0.3%(mass)CeO_(2) and 20%(mass)BTA,which was attributed to the barrier performance of CeO_(2) particles and the chemical barrier effect of BTA.The formation of corrosion products was analyzed using X-ray diffraction.In addition,the corrosion resistance mechanism of the coating was also discussed in detail.
基金funded by the National Natural Science(Grant No.52274015)。
文摘Sustained casing pressure(SCP)is a crucial issue in the oil and gas production lifecycle.Epoxy resins,exhibiting exceptional compressive strength,ductility,and shear bonding strength,have the potential to form reliable barriers.The injectivity and sealing capacity of the epoxy resin is crucial parameters for the success of shallow remediation operations.This study aimed to develop and assess a novel solid-free resin sealant as an alternative to Portland cement for mitigating fluid leakage.The investigation evaluated the viscosity,compressive strength,and brittleness index of the epoxy resin sealant,as well as its tangential and normal shear strengths in conjunction with casing steel.The flow characteristics and sealing abilities of conventional cement and epoxy resin were comparatively analyzed in cracks.The results showed that the application of a viscosity reducer facilitated control over the curing time of the epoxy resin,ranging from 1.5 to 6 h,and reduced the initial viscosity from 865.53 to 118.71 m Pa,s.The mechanical properties of the epoxy resin initially increased with a rise in curing agent content before experiencing a minor decrease.The epoxy resin containing 30%curing agent exhibited optimal mechanical properties.After a 14-day curing period,the epoxy resin's compressive strength reached81.37 MPa,2.12 times higher than that of cement,whereas the elastic modulus of cement was 2.99 times greater than that of the epoxy resin.The brittleness index of epoxy resin is only 3.42,demonstrating high flexibility and toughness.The tangential and normal shear strengths of the epoxy resin exceeded those of cement by 3.17 and 2.82 times,respectively.In a 0.5 mm-wide crack,the injection pressure of the epoxy resin remained below 0.075 MPa,indicating superior injection and flow capabilities.Conversely,the injection pressure of cement surged dramatically to 2.61 MPa within 5 min.The breakthrough pressure of0.5 PV epoxy resin reached 7.53 MPa,decreasing the crack's permeability to 0.02 D,a mere 9.49%of the permeability observed following cement plugging.Upon sealing a 2 mm-wide crack using epoxy resin,the maximum breakthrough pressure attained 5.47 MPa,3.48 times of cement.These results suggest that epoxy resin sealant can be employed safely and effectively to seal cracks in the cement.
基金financially supported by the National Natural Science Foundation of China (22178242)。
文摘A flame retardant containing multiple antiflaming elements usually exhibits high-efficient flame retardancy. Here, a novel P/N/Si-containing ammonium polyphosphate derivative(APTES-APP) is synthesized from ammonium polyphosphate(APP) and silane coupling agent(3-aminopropyl)triethoxysilane(APTES)via cation exchange, which is quite different in the chemical structure from APTES-modified APP for retaining silicon hydroxyls. APTES-APP is highly efficient for the epoxy resin. 8%(mass) APTES-APP imparts excellent flame retardancy to the epoxy resin, with a V-0 rating at the UL-94 test(1.6 mm)and an LOI value of 26%(vol). The peak heat release rate and total smoke production of the flameretardant epoxy resin are decreased by 68.1% and 31.3%, respectively. The synergy of P/N/Si contributes to the well-expanded char residue with a strong and dense surface layer, which is a very good barrier against heat and mass transfer. Besides, there is no significant deterioration in the mechanical properties of flame-retardant epoxy resin thanks to silicon hydroxyls forming hydrogen bonds with epoxy molecules. Meanwhile, other molecules can be grafted onto APTES-APP via these silicon hydroxyls, if needed.Briefly, this work has developed a new strategy for amino silane as flame retardants. In conjunction with a low-cost and simple preparation method, APTES-APP has a promising prospect in the high-performance flame-retardant epoxy.
基金the Core Research Facilities of College of Chemistry and Molecular Sciences and Wuhan University Test Center and Open Fund of Hubei Key Laboratory of Aerospace Power Advanced Technologythe Open Fund of Hubei Key Laboratory of Aerospace Power Advanced Technologythe Special Fund for Industrial and informatization Industry Foundation Reconstruction and High Quality Development of Manufacturing Industry(No.TC220H068)。
文摘We improved the adhesion between silicon based insulating materials and epoxy resin composites by adding the adhesion promoter cycloborosiloxane(BSi,cyclo-1,3,3,5,7,7-hexaphenyl-1,5-diboro-3,7-disiloxane).The experimental results show that the addition of BSi in the silicone rubber(SR)system significantly increases the tensile shear strength between BSi and epoxy resin(EP),reaching 309%of the original value.On this basis,the mechanism of BSi to enhance the adhesion effect was discussed.The electron deficient B in BSi attracted the electron rich N and O in EP to enhance the chemical interaction,combined with the interfacial migration behavior in the curing process,to improve the adhesion strength.This study provides the design and synthesis ideas of adhesive aids,and a reference for further exploring the interface mechanism of epoxy resin matrix composites.
文摘In this study,the durability of a new polymer carbonfiber-reinforced epoxy resin used to produce composite material in the aerospacefield is investigated through analysis of the corrosion phenomena occurring at the microscopic scale,and the related infrared spectra and thermal properties.It is found that light and heat can con-tribute to the aging process.In particular,the longitudinal tensile strength displays a non-monotonic trend,i.e.,itfirst increases and then decreases over time.By contrast,the longitudinal compressive and inter-laminar shear strengths do not show significant changes.It is also shown that the inter-laminar shear strength of carbonfiber/epoxy resin composites with inter-laminar hybrid structure is better than that of pure carbonfiber materials.The related resistance to corrosion can be improved by more than 41%.
基金supported by the Natural Science Foundation of China(51804332,51974355)Major Scientific and Technological Projects of CNPC(ZD2019-184-003)+1 种基金Provincial Geological Exploration Fund of Guizhou Province(208-9912-JBN-UTS0)Shandong Provincial Natural Science Foundation(ZR2017LEE005).
文摘The mechanical properties of Portland cement differ from the weakly consolidated shallow formation in deep water.This results in undesired abrupt changes in the compressive strength and elastic modulus at the cement–formation interface.In this study,a water-borne epoxy resin was applied as a strengthening material to reinforce the weakly consolidated shallow formation and protect the cement sheath from potential failure.The mechanical properties of the unconsolidated clay were tested,including their changes with increases in the temperature and curing time.In addition,the effects of the seawater,cement slurry alkaline filtrate,and saltwater drilling fluid were evaluated.As confirmed by the results,the strengthening fluid was excellent at reinforcing the unconsolidated clay,with a compressive strength of 2.49 MPa(after curing for 7 days),even at a dosage of 5%.A cement slurry filtrate with a high pH was suitable to produce the required strengthening of the formation,especially its early age strength.It should also be pointed out that the used fluid exhibited good compatibility with the saltwater drilling fluid and seawater behaved well as a diluent for the strengthening fluid.
基金Natural Science Foundation of Jiangsu Province,China(No.BK 20180244)Foundation of Qing Lan Project,ChinaOpening Project of Key Laboratory of Jiangsu Province for Silk Engineering,Soochow University,China(No.KJS2278)。
文摘A graphene oxide/nano-silica(GOS)hybrid was rapidly and easily synthesized using graphene oxide(GO)and nano-silica(nano-SiO_(2))as raw materials,and the synthesized GOS was used to improve the mechanical properties of epoxy resin(EP).The modified EP with different mass fractions of GOS(0,0.1%,0.2%,0.3%and 0.4%)were prepared and studied.The structure,thermal stability,mechanical properties,fracture toughness and failure morphology of the modified EP were analyzed.The results showed that the tensile strength of GOS modified EP increased from 40.6 MPa to 80.2 MPa compared with EP,the critical stress intensity factor of GOS modified EP increased by 65.9%from 0.82 MPa·m^(1/2)to 1.36 MPa·m^(1/2),indicating a significant enhancement in fracture toughness.In addition,failure morphology was observed by scanning electron microscopy(SEM)observation.The toughness mechanism of the modified EP was also discussed.Finally,the thermal stability of the modified EP was improved by the addition of GOS.Compared with neat EP,the initial thermal degradation temperature and glass transition temperature of GOS modified EP increased by 4.5℃and 10.3℃,respectively.
基金supported by the Natural Science Foundation of Hebei Province(No.E2015502081)National Natural Science Foundation of China(Nos.51222701,51307060)the National Basic Research Program of China(No.2014CB239505-3)
文摘Research on aging characteristics of epoxy resin (EP) under repetitive microsecond pulses is important for the design of insulating materials in high power apparatus. It is because that very fast transient overvoltage always occurs in a power system, which causes flashover and is one of the main factors causing aging effects of EP materials. Therefore, it is essential to obtain a better understanding of the aging effect on an EP surface resulting from flashover. In this work, aging effects on an EP surface were investigated by surface flashover discharge under repetitive microsecond pulses in atmospheric pressure. The investigations of parameters such as the surface micro-morphology and chemical composition of the insulation material under different degrees of aging were conducted with the aid of measurement methods such as atomic force microscopy (AFM), scanning electron microscopy (SEM), and X-ray photoelectron spectroscopy (XPS). Results showed that with the accumulation of aging energy on the material surface, the particles formed on the material surface increased both in number and size, leading to the growth of surface roughness and a reduction in the water contact angle; the surface also became more absorbent. Furthermore, in the aging process, the molecular chains of EP on the surface were broken, resulting in oxidation and carbonisation.
基金This project is supported by NSF of China(Nos. 20104008 and 29774038)State Key Laboratory of Polymer Physics and Chemistry.
文摘In this review, our recent work in phase inversion emulsification (PIE) for polymer (especially epoxy resin) waterborne dispersions is summarized. Based on experimental results about PIE process, the physical model is proposed which can guide the synthesis of the waterborne dispersions such as polymer/nanoparticle composite dispersion. In the presence of a latent curing catalyst, PIE can give a crosslinkable epoxy resin waterborne dispersion. The dispersions can form cured transparent coatings with some unique properties such as UV shielding. They are promising in functional coatings, waterborne resin matrices for composites, and sizing for high performance fibers.
基金supported by the National Natural Science Foundation of China (Nos. 51172285, 51372277)the Fundamental Research Funds for the Central Universities (14CX02060A)the Natural Science Foundation of Shandong Province (ZR2011EL030)
文摘A bisphenol epoxy resin was used as modifier to increase the heat resistance of condensed poly-nuclear aromatic (COPNA) resin. The basic properties of COPNA resin and modified resin were characterized by Fourier transform infrared spectroscopy (FT-IR), nuclear magnetic resonance spectroscopy (1H-NMR), vapor pressure osmometry (VPO) and elemental analysis (EA). Average structural parameters of resins were calculated by the improved Brown-Ladner method, and heat resistance of resins was tested by thermogravimetric analysis (TGA). The chemical structure, mechanical properties and heat resistivity of the resin/graphite composites prepared with different resins were compared. The results show that the adhesive property and heat resistance of COPNA resin can be remarkably improved by addition of 5 wt.% epoxy resin. The reason is that the reactions between epoxy groups of epoxy resin and hydroxyl groups of COPNA resin improve the heat resistance and adhesive property of COPNA resin. Electric motor brushes with good mechanical properties and low electrical resistivity were successfully prepared by using the modified resin as binder.
文摘A stable epoxy emulsion was prepared with epoxy resin (EP) as raw material, 2-acrylamido-2- methyl-l-propanesulfonic acid (AMPS) as modifier and benzoyl peroxide as initiator. By criterion of yield of the copolymer AMPS-EP, water-solubility, change of the acid value and intrinsic viscosity [η] along with reaction time, the copolymerization course was deduced. It is found that during the process, AMPS takes part in both the grafting copolymerization with epoxy principal chain and the ring-opening polyaddition with epoxy group. It is also discovered that the yield of AMPS-EP and water dispersing varies with reaction time. When it reaches 1.5 h, AMPS-EP can obtain good water-solubility; but the water-solubility will go bad gradually if it exceeds 3.5 h.. R spectrum analysis indicates that partial epoxy group partially remains and the others create sulfonic ester.
文摘This paper presents a preliminary study on the dielectric properties and curing of three different types of epoxy resins mixed at various stoichiometric mixture of hardener, flydust and aluminium powder under microwave energy. In this work, the curing process of thin layers of epoxy resins using microwave radiation was investigated as an alternative technique that can' be implemented to develop a new rapid product development technique. In this study it was observed that the curing time and temperature were a function of the percentage of hardener and fillers presence in the epoxy resins. Initially dielectric properties of epoxy resins with hardener were measured which was directly correlated to the curing process in order to understand the properties of cured specimen. Tensile tests were conducted on the three different types of epoxy resins with hardener and fillers. Modifying dielectric properties of the mixtures a significant decrease in curing time was observed. In order to study the microstructural changes of cured specimen the morphology of the fracture surface was carried out by using scanning electron microscopy.
基金Funded by the Defense Preresearch Project of the Eleventh-Five-Year-Plan of China (No. 51312040404)
文摘Flame-retardant mechanism of magnesium oxychloride (M OC) in EP was in-vestigated by limiting oxygen index (LOI), XRD, SEM, TG-DTG and DSC. The results show that MOC performed well as an inorganic flame-retardant in EP. When the content of MOC is 50%, the LOI of EP reaches 29.6% and mass of residual char reaches 9.6%. The flame retarde mechanism of MOC is due to the synergies of diluting, cooling, catalyzing char forming and obstructing effects.
文摘Polybutylacrylate (PBA)/poly(methyl methacrylate) (PMMA) core-shell elastic particles (CSEP), whose rubbery core diameter ranged from 0.08 μm to 1.38μm, were synthesized by using conventional emulsion polymerization, multi-step emulsion polymerization, and soapless polymerization. Allyl methacylate (ALMA) and ethylene glycol dimethacrylate (EGDMA) were selected as crosslinking reagents for core polymerization. Methacrylic acid (MAA) was used as functional co-monomer with methyl methacrylate as shell component. The content of vinyl groups in PBA rubbery core increased with the amount of crosslinking reagents. The core-shell ratio affected great on the morphology of the complex particles. Furthermore, the amounts of carboxyl on the surface of core-shell particles, copolymerized with acrylic acid, were determined by potentiometric titration. Results showed that methylacrylic acid was distributed mostly on the surface of particles.
基金Supported by the National High Technology Research and Development Program of China (863 Program) (2003AA305920)
文摘The curing reaction and reaction mechanism of epoxy resin E-44, for which aromatic amine modified dicyandiamide was used as a curing reagent, were investigated by means of differential scanning calorimetry (DSC). The results showed that the modified dicyandiamide had better curing characteristic than unmodified dicyandiamide for epoxy resin E-44, and the curing reaction could be carried out at moderate temperature. Apparent activation energy of the curing reaction was decreased appreciably from 123.829 kJ/mol to 61.550-64.405 kJ/mol, and reaction order was decreased from 0.941 to 0.896-0.900. Curing reaction mechanism also was discussed.
基金This project is supported by the Scientific Fund of Polymer Physics Laboratory,Institute of Chemistry,Chinese Academy of Sciences.
文摘Waterborne ultrafine particles of epoxy resin were prepared by phase inversion technique. The results of SEM revealed that the particles diameter was in the range of 50 to 100 nm and the effects on amount of water required at phase inversion point were also discussed.
基金supported by National Natural Science Foundation of China(No.50437030)
文摘Research on the pulsed flashover characteristics of vacuum insulation material is significant for the design and manufacture of pulse power devices. In view of the voltage increase rate of the fast pulse (pulse steepness), the vacuum fiashover characteristics of pure epoxy under different steepnesses is investigated by using a pulse generator with parameters of a rise time of 40 ns and a full width at half maximum of 2.5 μs. Pulses with six levels of steepness were achieved by changing the charging voltage of the generator. Based on the linear equation and electron emission equation, the relationship between the flashover voltage and pulse steepness was fitted. By virtue of the fitted formula, it was possible to predict the flashover voltage under near DC or higher steepness conditions. Based on the electron emission equation, the relationship between the time delay and flashover field was also fitted. Result shows that F-N electron emission dominates the flashover process.
基金Funded by the Research Fund of the National Key Research and Development Program of China(No.2017YFB0703200)the State Key Laboratory of Solidification Processing(NWPU),China(No.135-QP-2015)the Fundamental Research Funds for the Central Universities(No.3102017zy058).
文摘An adhesive of the SiBCN ceramic was synthesized through the polymer derived ceramics(PDC)route.Meanwhile with higher adhesion strength and simpler process condition,the polyborosilazane(PSNB)was modified by E-44 epoxy resin.The E-44 epoxy resin was used to promote the oxidation process of SiBCN,in other words,to produce more amount of SiO2-B2O3 glasses.The phase composition,elemental analysis,chemical bonds and microstructure were investigated by using X-ray diffraction(XRD),X-ray photoelectron spectroscopy(XPS),and scanning electron microscope(SEM)measurements.The E-44 modified adhesives were cured at 120℃in air for 2 h,and were pyrolyzed at 1200,1400,and 1500℃for 2 h in air,respectively.The highest adhesion strength of the modified adhesive was up to 5.33,12.23,and 12.50 MPa after being heat treated at 1200,1400,and 1500℃,respectively.Finally,we proposed an adhesion model and revealed the adhesion mechanism of SiBCN ceramic.
基金supported by the National Natural Science Foundation of China (No. 50074014)the Science Foundation of Hubei Province,China (No. 2003ABA092)
文摘Bonded NdFeB magnets were prepared by compression molding. The effect of preparation technology on their magnetic and mechanical properties was studied through the analysis of density, Br, Hcj, (BH)max, bending strength, and compressive strength of the bonded magnets. The results showed that the magnetic properties decreased with increasing binder content, whereas the mechanical properties increased. Br and (BH)max increased with rising pressure, whereas Hcj decreased. For a fixed mass fraction of the binder, the optimal pressure was 620 MPa and the best thermosetting temperature was 160°C. These conditions made the bonded magnets have the optimal mechanical properties. Scanning electron microscopy (SEM) analyses of the fracture surfaces indicated that the epoxy resin bonded magnets exhibited brittle behavior.