CNTs-Ag-G electrical contact composite material was prepared by means of powder metallurgical method. The influence of the graphite content on sliding wear characteristics of electrical contact levels was examined. In...CNTs-Ag-G electrical contact composite material was prepared by means of powder metallurgical method. The influence of the graphite content on sliding wear characteristics of electrical contact levels was examined. In experiments, CNTs content was retained as 1% (mass fraction), and graphite was added at content levels of 8%, 10%, 13%, 15% and 18%, respectively. The results indicate that with the increase of graphite content, the contact resistance of electrical contacts is enhanced to a certain level then remains constant. Friction coefficient decreases gradually with the increase of graphite content. Wear mass loss decreases to the minimum value then increases. With the small content of graphite, the adhesive wear is hindered, which leads to the decrease of wear mass loss, while excessive graphite brings much more worn debris, resulting in the increase of mass loss. It is concluded that wear mass loss reaches the minimum value when the graphite mass fraction is about 13%. Compared with conventional Ag-G contact material, the wear mass loss of CNTs-Ag-G composite is much less due to the obvious increase of hardness and electrical conductivity, decline of friction surface temperature and inhibition of adhesive wear between composites and slip rings.展开更多
By using a self-developed IF power and a ASTM contact material experimental system of small-capacity and variable frequency,the value of arcing characteristics and the welding force of the silver-based contact materia...By using a self-developed IF power and a ASTM contact material experimental system of small-capacity and variable frequency,the value of arcing characteristics and the welding force of the silver-based contact material are acquired under low voltage,resistive load and small current at 400 Hz and 50 Hz. By means of an electricity-ray analytical balance,SEM and EDAX,the weighing values of the contact materials and the changes of AgCdO,AgNi,AgC and AgW contact material surface profile and micro-area constituent are obtained and analyzed. The arc erosion causes of silver-based alloy contact materials at 400 Hz and 50 Hz are also discussed.展开更多
A Ti^4＋-doped nano-structured AgSnO2 material was prepared using sol-gel method and characterized by X-ray diffraction （XRD）, transmission electron microscopy （TEM）, and scanning electron microscopy （SEM）. The ...A Ti^4＋-doped nano-structured AgSnO2 material was prepared using sol-gel method and characterized by X-ray diffraction （XRD）, transmission electron microscopy （TEM）, and scanning electron microscopy （SEM）. The results show that Ti^4＋ cations are successfully doped into the crystal lattice of SnO2, and thus significantly improve the electrical conductivity of the sample. Furthermore, the coating of Ag on Ti^4＋-doped SnO2 nano-sized particles enhances the surface wettability and enables the resulting AgSnO2 material to have better mechanical properties.展开更多
A super-fine compound powder, Ag/SnO_2+La_2O_3+ Bi_2O_3, has been obtainedusing the chemical coprecipitation method. And a new contact material, Ag/SnO_2+La_2O_3+Bi_2O_3, wasproduced by the powder metallurgy method. I...A super-fine compound powder, Ag/SnO_2+La_2O_3+ Bi_2O_3, has been obtainedusing the chemical coprecipitation method. And a new contact material, Ag/SnO_2+La_2O_3+Bi_2O_3, wasproduced by the powder metallurgy method. Its properties are as follows: the density is 9.75-9.93g/cm^3, the resistivity is 2.31-2.55 μΩ ·cm, the hardness is 880-985 MPa. Its mi-crostructureshows that the fine oxides have a uniform distribution in the silver matrix. The results ofmake-break capacity and temperature rise testing show that the new material has better ability ofanti-arc erosion and lower temperature rise than that of commonly used Ag/CdO.展开更多
A new silver rare earth oxide contact material, Ag/La2O3(12), was produced by powder metallurgy method. Its performances are as follows: the density is 9.71 similar to 9.96 g.cm(-3); the hardness (HB) is 760 similar t...A new silver rare earth oxide contact material, Ag/La2O3(12), was produced by powder metallurgy method. Its performances are as follows: the density is 9.71 similar to 9.96 g.cm(-3); the hardness (HB) is 760 similar to 970 MPa and the resistivity is 2.25 similar to 2.38 mu Omega . cm. The microstructure of Ag/La2O3(12) mas analyzed by SEM and EDS. Rare earth oxide La2O3 shows two shapes, which are uniformly distributed in the form of sphere and abnormality in Ag matrix. La2O3 shows fine spherical shape in the melted area of Ag after laser acting which is used to simulate electric are. The results are contributed to the less splash erosion of Ag. Compared with the main physical and mechanical properties of Ag/SnO2(12) and Ag/CdO(12), the properties of three contact materials are similar, and hence Ag/La2O3(12) may become a potential contact material to be used as the substitute of Ag/CdO(12).展开更多
The electric contact is always made of silver and graphite, the electric conductivity of contact materials decreases as the graphite content increased. The hardness of silver-graphite is low, for example, the hardness...The electric contact is always made of silver and graphite, the electric conductivity of contact materials decreases as the graphite content increased. The hardness of silver-graphite is low, for example, the hardness of the 3wt% graphite-silver is HB 24.5-39.8MPa, and the electric conductivity is 72% IACS. The present work reports the similarity of electric conductivity for the 3wt% short carbon fibre-Ag composite and 3wt% graphite-silver. However, the hardness of the short carbon fiber-Ag composite is two times harder than that of graphite-silver. The specific gravity of graphite is 2.2 g/cm3, and that of carbon fibre is 1.75 g/cm3, so the 3wt% short carbon fibre-Ag composite contact will still save 5-7%Ag. The electric life of Ag-carbon fibre is much higher than silver-graphite at the same Ag contact.展开更多
A series of silver-doped graphite-like carbon coatings was prepared on the surface of aluminum alloy using the magnetron sputtering method. The spontaneous escape behavior and inhibition mechanism of silver from graph...A series of silver-doped graphite-like carbon coatings was prepared on the surface of aluminum alloy using the magnetron sputtering method. The spontaneous escape behavior and inhibition mechanism of silver from graphite-like carbon coating were studied. The results showed that when the sample prepared with a 0.01-A current on the silver target was placed in an atmospheric environment for 0.5 h, an apparent silver escape phenomenon could be observed. However, the silver escape phenomenon was not observed for samples prepared with a 0.05-A current on the silver target if the sample was retained in a 10^（-1） Pa vacuum environment, even after 48 h. Compared with the sample placed in the atmospheric environment immediately after an ion plating process, the silver escape time lagged for 6 h. Nanometer-thick pure carbon coating coverage could effectively suppress silver escape. When the coating thickness reached700 nm, permanent retention of silver could be achieved in the silver-doped graphite-like carbon coating.As the silver residue content in the graphite-like carbon coating increased from 2.27 at.% to 5.35 at.%, the interfacial contact resistance of the coating decreased from 51mΩcm^2 to 6 mΩcm^2.展开更多
基金Project(50271021) supported by the National Natural Science Foundation of ChinaProject(ZD2008003) supported by Key Science Foundation of the Education Department of Anhui Province, China+2 种基金Project(CF07-10) supported by the Innovation Center for Postgraduates at HFNL (USTC), ChinaProject(KF0702) supported by the Open Project Program of Ministry of Education of ChinaProject supported by Nippon Sheet Glass Foundation of Japan for Materials Science and Engineering
文摘CNTs-Ag-G electrical contact composite material was prepared by means of powder metallurgical method. The influence of the graphite content on sliding wear characteristics of electrical contact levels was examined. In experiments, CNTs content was retained as 1% (mass fraction), and graphite was added at content levels of 8%, 10%, 13%, 15% and 18%, respectively. The results indicate that with the increase of graphite content, the contact resistance of electrical contacts is enhanced to a certain level then remains constant. Friction coefficient decreases gradually with the increase of graphite content. Wear mass loss decreases to the minimum value then increases. With the small content of graphite, the adhesive wear is hindered, which leads to the decrease of wear mass loss, while excessive graphite brings much more worn debris, resulting in the increase of mass loss. It is concluded that wear mass loss reaches the minimum value when the graphite mass fraction is about 13%. Compared with conventional Ag-G contact material, the wear mass loss of CNTs-Ag-G composite is much less due to the obvious increase of hardness and electrical conductivity, decline of friction surface temperature and inhibition of adhesive wear between composites and slip rings.
基金supported by the Hunan Natural Science Foundation in China (No.05JJ40068)
文摘By using a self-developed IF power and a ASTM contact material experimental system of small-capacity and variable frequency,the value of arcing characteristics and the welding force of the silver-based contact material are acquired under low voltage,resistive load and small current at 400 Hz and 50 Hz. By means of an electricity-ray analytical balance,SEM and EDAX,the weighing values of the contact materials and the changes of AgCdO,AgNi,AgC and AgW contact material surface profile and micro-area constituent are obtained and analyzed. The arc erosion causes of silver-based alloy contact materials at 400 Hz and 50 Hz are also discussed.
文摘A Ti^4＋-doped nano-structured AgSnO2 material was prepared using sol-gel method and characterized by X-ray diffraction （XRD）, transmission electron microscopy （TEM）, and scanning electron microscopy （SEM）. The results show that Ti^4＋ cations are successfully doped into the crystal lattice of SnO2, and thus significantly improve the electrical conductivity of the sample. Furthermore, the coating of Ag on Ti^4＋-doped SnO2 nano-sized particles enhances the surface wettability and enables the resulting AgSnO2 material to have better mechanical properties.
基金This project is financially supported by the Science Foundation of Hebei Province (No.502048)
文摘A super-fine compound powder, Ag/SnO_2+La_2O_3+ Bi_2O_3, has been obtainedusing the chemical coprecipitation method. And a new contact material, Ag/SnO_2+La_2O_3+Bi_2O_3, wasproduced by the powder metallurgy method. Its properties are as follows: the density is 9.75-9.93g/cm^3, the resistivity is 2.31-2.55 μΩ ·cm, the hardness is 880-985 MPa. Its mi-crostructureshows that the fine oxides have a uniform distribution in the silver matrix. The results ofmake-break capacity and temperature rise testing show that the new material has better ability ofanti-arc erosion and lower temperature rise than that of commonly used Ag/CdO.
文摘A new silver rare earth oxide contact material, Ag/La2O3(12), was produced by powder metallurgy method. Its performances are as follows: the density is 9.71 similar to 9.96 g.cm(-3); the hardness (HB) is 760 similar to 970 MPa and the resistivity is 2.25 similar to 2.38 mu Omega . cm. The microstructure of Ag/La2O3(12) mas analyzed by SEM and EDS. Rare earth oxide La2O3 shows two shapes, which are uniformly distributed in the form of sphere and abnormality in Ag matrix. La2O3 shows fine spherical shape in the melted area of Ag after laser acting which is used to simulate electric are. The results are contributed to the less splash erosion of Ag. Compared with the main physical and mechanical properties of Ag/SnO2(12) and Ag/CdO(12), the properties of three contact materials are similar, and hence Ag/La2O3(12) may become a potential contact material to be used as the substitute of Ag/CdO(12).
文摘The electric contact is always made of silver and graphite, the electric conductivity of contact materials decreases as the graphite content increased. The hardness of silver-graphite is low, for example, the hardness of the 3wt% graphite-silver is HB 24.5-39.8MPa, and the electric conductivity is 72% IACS. The present work reports the similarity of electric conductivity for the 3wt% short carbon fibre-Ag composite and 3wt% graphite-silver. However, the hardness of the short carbon fiber-Ag composite is two times harder than that of graphite-silver. The specific gravity of graphite is 2.2 g/cm3, and that of carbon fibre is 1.75 g/cm3, so the 3wt% short carbon fibre-Ag composite contact will still save 5-7%Ag. The electric life of Ag-carbon fibre is much higher than silver-graphite at the same Ag contact.
基金financial support of the project from the National Natural Science Foundation of China (Nos. 51571114 and 51401106)the Natural Science Foundation of Jiangsu Province (No. BK20130935)
文摘A series of silver-doped graphite-like carbon coatings was prepared on the surface of aluminum alloy using the magnetron sputtering method. The spontaneous escape behavior and inhibition mechanism of silver from graphite-like carbon coating were studied. The results showed that when the sample prepared with a 0.01-A current on the silver target was placed in an atmospheric environment for 0.5 h, an apparent silver escape phenomenon could be observed. However, the silver escape phenomenon was not observed for samples prepared with a 0.05-A current on the silver target if the sample was retained in a 10^（-1） Pa vacuum environment, even after 48 h. Compared with the sample placed in the atmospheric environment immediately after an ion plating process, the silver escape time lagged for 6 h. Nanometer-thick pure carbon coating coverage could effectively suppress silver escape. When the coating thickness reached700 nm, permanent retention of silver could be achieved in the silver-doped graphite-like carbon coating.As the silver residue content in the graphite-like carbon coating increased from 2.27 at.% to 5.35 at.%, the interfacial contact resistance of the coating decreased from 51mΩcm^2 to 6 mΩcm^2.
