Explosion resistance performance of reinforced concrete box girder coated with polyurea:Model test and numerical simulation

To study the anti-explosion protection effect of polyurea coating on reinforced concrete box girder,two segmental girder specimens were made at a scale of 1:3,numbered as G(without polyurea coating)and PCG(with polyurea coating).The failure characteristics and dynamic responses of the specimens were compared through conducting explosion tests.The reliability of the numerical simulation using LS-DYNA software was verified by the test results.The effects of different scaled distances,reinforcement ratios,concrete strengths,coating thicknesses and ranges of polyurea were studied.The results show that the polyurea coating can effectively enhance the anti-explosion performance of the girder.The top plate of middle chamber in specimen G forms an elliptical penetrating hole,while that in specimen PCG only shows a very slight local dent.The peak vertical displacement and residual displacement of PCG decrease by 74.8% and 73.7%,respectively,compared with those of specimen G.For the TNT explosion with small equivalent,the polyurea coating has a more significant protective effect on reducing the size of fracture.With the increase of TNT equivalent,the protective effect of polyurea on reducing girder displacement becomes more significant.The optimal reinforcement ratio,concrete strength,thickness and range of polyurea coating were also drawn.

Discussion on Detection and Evaluation of Simply Supported Prestressed Concrete Small Box Girder Bridge After a Fire

The article takes a simply supported prestressed concrete small box girder bridge project as an example for inspection and evaluation after a fire incident.This includes appearance detection,concrete color hardness detection,concrete strength detection,concrete surface damage layer detection,reinforcement protective layer detection,and concrete carbonation detection.It is hoped that this analysis can be used as a reference for the detection and evaluation of future bridge projects with fire incidents to smoothen its subsequent repair and maintenance.

Finite element failure analysis of continuous prestressed concrete box girders

In order to analyze the load carrying capacity of prestressed concrete box girders, failure behaviors of in-situ deteriorated continuous prestressed concrete box girders under loading are experimentally observed and a finite failure analysis method for predicting behaviors of box girders is developed. A degenerated solid shell element is used to simulate box girders and material nonlinearity is considered. Since pre-stressed concrete box girders usually have a large number of curve prestressed tendons, a type of combined element is presented to simulate the prestressed tendons of box girders, and then the number of elements can be significantly reduced. The analytical results are compared with full-scale failure test results. The comparison shows that the presented method can be effectively applied to the failure analysis of in-situ continuous prestressed concrete box girders, and it also shows that the studied old bridge still has enough load carrying capacity.

Approach for analyzing the ultimate strength of concrete filled steel tubular arch bridges with stiffening girder

A convenient approach is proposed for analyzing the ultimate load carrying capacity of concrete filled steel tubular (CFST) arch bridge with stiffening girders. A fiber model beam element is specially used to simulate the stiffening girder and CFST arch rib. The geometric nonlinearity, material nonlinearity, influence of the construction process and the contribution of prestressing reinforcement are all taken into consideration. The accuracy of this method is validated by comparing its results with experimental results. Finally, the ultimate strength of an abnormal CFST arch bridge with stiffening girders is investigated and the effect of construction method is discussed. It is concluded that the construction process has little effect on the ultimate strength of the bridge.

Temperature gradients in concrete box girder bridge under effect of cold wave

The temperature distributions of a prestressed concrete box girder bridge under the effect of cold wave processes were analyzed. The distributions were found different from those under the effect of solar radiation or nighttime radiation cooling and should not be simplified as one dimensional. A temperature predicting model that can accurately predict temperatures over the cross section of the concrete box girder was developed. On the basis of the analytical model, a two-dimensional temperature gradient model was proposed and a parametric study that considered meteorological factors was performed. The results of sensitivity analysis show that the cold wave with shorter duration and more severe temperature drop may cause more unfavorable influences on the concrete box girder bridge. Finally, the unrestrained linear curvatures, self-equilibrating stresses and bending stresses when considering the frame action of the cross section, were derived from the proposed temperature gradient model and current code provisions, respectively. Then, a comparison was made between the value calculated against proposed model and several current specifications. The results show that the cold wave may cause more unfavorable effect on the concrete box girder bridge, especially on the large concrete box girder bridge. Therefore, it is necessary to consider the thermal effect caused by cold wave during the design stage.

Temperature distributions in concrete box girders due to heat of concrete hydration

Based on heat transfer theory,a two-dimensional complex exponential function was used to compute heat of concrete hydration.A concrete box girder consisting of a single box with two cells used on Harbin Songpu Bridge was measured on site.The two coefficients in the complex exponential function were determined to best fit the field measured data.ABAQUS program was used to simulate the heat transfer and determine the temperature distribution in the concrete box girders during concrete setting.The calculated temperature distribution in the box girders were compared with the field measured data and good agreement was observed.The temperature distribution and gradient in the entire box section,webs and bottom slab were analyzed using the measured and calculated results during the course of concrete hydration.

Health monitoring and comparative analysis of time-dependent effect using different prediction models for self-anchored suspension bridge with extra-wide concrete girder

The structural health status of Hunan Road Bridge during its two-year service period from April 2015 to April 2017 was studied based on monitored data.The Hunan Road Bridge is the widest concrete self-anchored suspension bridge in China at present.Its structural changes and safety were evaluated using the health monitoring data,which included deformations,detailed stresses,and vibration characteristics.The influences of the single and dual effects comprising the ambient temperature changes and concrete shrinkage and creep(S&C)were analyzed based on the measured data.The ANSYS beam finite element model was established and validated by the measured bridge completion state.The comparative analyses of the prediction results of long-term concrete S&C effects were conducted using CEB-FIP 90 and B3 prediction models.The age-adjusted effective modulus method was adopted to simulate the aging behavior of concrete.Prestress relaxation was considered in the stepwise calculation.The results show that the transverse deviations of the towers are noteworthy.The spatial effect of the extra-wide girder is significant,as the compressive stress variations at the girder were uneven along the transverse direction.General increase and decrease in the girder compressive stresses were caused by seasonal ambient warming and cooling,respectively.The temperature gradient effects in the main girder were significant.Comparisons with the measured data showed that more accurate prediction results were obtained with the B3 prediction model,which can consider the concrete material parameters,than with the CEB-FIP 90 model.Significant deflection of the midspan girder in the middle region will be caused by the deviations of the cable anchoring positions at the girder ends and tower tops toward the midspan due to concrete S&C.The increase in the compressive stresses at the top plate and decrease in the stresses at the bottom plate at the middle midspan will be significant.The pre-deviations of the towers toward the sidespan and pre-lift of the midspan girder can reduce the adverse influences of concrete S&C on the structural health of the self-anchored suspension bridge with extra-wide concrete girder.

Dynamic finite element model updating of prestressed concrete continuous box-girder bridge

The dynamic finite element model （FEM） of a prestressed concrete continuous box-girder bridge, called the Tongyang Canal Bridge, is built and updated based on the results of ambient vibration testing （AVT） using a real-coded accelerating genetic algorithm （RAGA）. The objective functions are defined based on natural frequency and modal assurance criterion （MAC） metrics to evaluate the updated FEM. Two objective functions are defined to fully account for the relative errors and standard deviations of the natural frequencies and MAC between the AVT results and the updated FEM predictions. The dynamically updated FEM of the bridge can better represent its structural dynamics and serve as a baseline in long-term health monitoring, condition assessment and damage identification over the service life of the bridge .

Full-scale model tests and nonlinear analysis of prestressed concrete simply supported box girders

Full-scale model tests were carried out on a 30 m span prestressed concrete box girder and a 20 m span prestressed concrete hollow slab. Failure models were prestressed reinforcement tensile failure and crashing of roof concrete, respectively. The ductility indexes of the box girder and hollow slab were 1.99 and 1.23, respectively, according to the energy viewpoint. Based on the horizontal section hypothesis, the nonlinear computation procedure was established using the limited banding law, and it could carry out the entire performance analysis including the unloading, mainly focusing on the ways to achieve the unloading curves computation through stress-strain, moment-curvature and load-displacement curves. Through the procedure, parameters that influence on the bearing capacity, deformation performance and ductility of the structures were analyzed. Those parameters were quantity of prestressed reinforcement and tension coefficients of prestressed reinforcement. From the analysis, some useful conclusions can be obtained.

Weakening effect of vertical prestress ducts on web sections in prestressed concrete box girder bridges

Based on experimental study result of two simply supported beams,which were prestressed by vertical tendons,the research on the weakening effect of vertical prestress ducts on web sections of prestressed concrete box girder was carried out. The test result shows that in the condition without grouting into the ducts,the cracking load is evidently lower than that with full grouting,and stirrup stress and principal tension stress at the surface of concrete will increase obviously. Meanwhile,the finite element analysis has been done to the test beams. The research is consistent with the analysis of finite element. The research tells that strengthening the detection and management for the vertical prestress grouting quality have an important meaning to prevent cracking of the prestressed concrete box girder bridge and provide one theoretical and testing basis for analyzing the cracking reason of such bridges.

Key Technology and Complete-set Equipment for Intelligent Construction of HSR Simply-supported Girder Reinforcement Framework

In view of the problems such as backward production mode,poor quality stability,high safety risk and incomplete control system during erection of the reinforcement framework of simply-supported box girders for high-speed railway(HSR),and in combination with the key points and main challenges in the reinforcement framework construction of Guangzhou-Zhanjiang HSR,the overall technical route for the intelligent manufacturing of reinforcement framework of simply-supported box girders is put forward.The component design of reinforcement framework of simply supported box girder is carried out based on BIM,and the feasibility of the scheme is verified through segment assembly test.The assembly techniques are studied in combination with the mesh design scheme to achieve rapid forming of the reinforcement framework.R&D of automatic processing equipment for components,material transshipment equipment,automatic hoisting equipment and technological equipment for assembly clamping fixture are carried out to realize the overall design of equipment production line.An intelligent control system is developed for the whole-process intelligent construction of reinforcement framework to realize the full life-cycle applications for the workshop production and visual management including intelligent layout and quality traceability.The research results systematically optimize and innovate the assembly and forming technologies of reinforcement framework in the prefabrication beam yard of high-speed railway,realize the component processing,automatic assembly and information technology management,improve the construction quality,efficiency and information technology level of intelligent manufacturing of reinforcement framework of railway prefabricated beam as a whole,and reduce the construction cost of the project.The research has realized a major breakthrough in the construction technology of railway prefabricated box girders,which has the extensive technical and market promotion values.

Simulation of Temperature Field in Original Segment of Concrete Box-Girder Bridge

Temperature field and its variation with time are necessary for analyzing the thermo-mechanical performance of mass concrete structures at their early ages. This paper carries out a temperature field simulation analysis for an original segment of a real box girder bridge with the finite element software ANSYS. Two representative exothermic rate models are used to describe the heat- releasing process caused by the cement hydration in concrete. The exothermic rate model that conforms to reality more closely is recognized by comparing the simulation results with the data gathered from the optical fiber temperature sensors pre-embedded in the original segment. The air temperature and wind velocity that constitute thermal boundary conditions are determined in the light of the local meteorological department and correlative research achievements of recent years. Moreover, the consideration for the steel formwork acting as a barrier to heat loss is also proved to be beneficial to improve the simulation effect.

MODIFICATON AND RESEARCH ON BENDING RIGIDITY FORMULA OF REINFORCED CONCRETE BEAM

Beam stiffness degrades with its age in service and its service performance is weakened.According to the fundamental characteristics of the reinforced concrete,the influence of stiffness degradation caused by different kinds of damage is obtained.Among them,the crack is the most direct and obvious factor.Furthermore,according to the analysis of bending rigidity formula presented in current standard,an influence parameter of crack development on the stiffness degradation,i.e.,nonuniformity coefficient of tensile steel strain φ,is extracted.Average crack distance and crack depth are taken as crack statistic parameters.Based on analysis and modeling with ANSYS,the modified bending rigidity formula related to crack is obtained.

Flexural Capacity Formula of Diaphragm-Through Joints of Concrete-Filled Square Steel Tubular Columns

Finite element analysis and parametric studies were performed to investigate the flexural capacity of the panel zone of diaphragm-through joints between concrete-filled square steel tubular columns and H-shaped steel beams. Through the comparisons of failure modes, load–displacement curves, and bearing capacity, it was found that the flexural capacity of the panel zone of diaphragm-through joints was determined by the tensile action and influence of the web of H-shaped steel beams, and the axial load should be taken into account. The steel tube and the diaphragm were the major parts of the joint that resisted the bending moment. The contribution of in-filled concrete had little influence on the flexural capacity of the panel zone of the joint and could be neglected. According to the results of these numerical studies, a formula that considered the influence of the web of H-shaped steel beams and the axial load was developed based on the yield lines in the diaphragm and the steel tube. The results of the proposed formula were in good agreement with the numerical data of this investigation. © 2017, Tianjin University and Springer-Verlag Berlin Heidelberg.

Influence of concrete differential aging time on the construction phases analysis of the Fenghua River Bridge

The Fenghua River Bridge is a major structure on the highway between Hengzhang and Guojiachi, which is to be built with a four-span prestress concrete (PC) box girder and symmetrical cantilever castings. In this paper, a finite element method (FEM) model is set up to study the effects of concrete differential aging time on the construction phases of the Fenghua River Bridge by calculating the vertical displacement of the folding segment of the middle span and the longitudinal bending moment of Pier 12#. In the model, the girders are classified into 150 changing sections based on the desgn scheme, and their construction is to be carried in 16 phases respectively to build 12 blocks connected by a side folding segment and a middle folding segment, covered with a second dead load and in completion for 20 years. It is found that the internal forces and deformations of the concrete structures at the aging time of 60 d are quite different from those of 0 d aging time while the behaviors of the structures of 120 d aging time is nearly the same as those of 60 d aging time― the differences are so small that can be neglected, suggesting that the creep develops obviously about one month after the cement is hardened and the development fades later on.

Connection between Concrete Layers with Different Strengths

As part of a research intending to develop steel-concrete hybrid girder using ultra high performance concrete with compressive strength of 80 MPa, this study conducts loading test on this girder to investigate the methods for its composition with a slab using 30 MPa-concrete and the corresponding interfacial behavior. Prior to the loading test, the design formula of the Eurocode for the shear resistance developed in concrete-to-concrete interface is examined for the interface between concrete layers of different strengths. The effect of the surface roughness on the shear resistance is examined using this formula and finite element analysis to verify the applicability of the formula. Based upon the results, loading test is conducted on girder specimens to evaluate the actual behavior with respect to the interfacial surface condition. The test results reveal that the specimen with rough interface could not develop perfectly composite behavior and experienced adhesive failure. In case of simultaneous action of flexure and shear, it appears that conservative design should be applied without consideration of the interfacial condition when determining the arrangement of shear reinforcement.

Influences of Installment Tensioning Technology on Bearing Capacity of Rectangular Prestressed Concrete Beam

To obtain the relationship between use of installment tensioning technology and the bearing capacity of prestressed concrete beams, tensile and cyclic loading tests are conducted on five rectangular prestressed concreted specimens. Two types of prestressed tensioning methods are adopted in the tests, one uses installment tensioning technology to tension beams on days 4, 12, and 8, 12, respectively, and the other adopts the conventional method to tension the beam on day 28 only. The age of concrete, number of times tensioned, and the prestress value of early tensioning are considered in tests. Results show that use of installment tensioning technology has no effect on the bending failure pattern of prestressed concrete beams, but it reduces prestress loss and increases crack and yield loads. © 2017, Tianjin University and Springer-Verlag Berlin Heidelberg.

Identification of Connection Flexibility Effects Based on Load Testing of a Steel-Concrete Bridge

In the case of composite girders, an effective cooperation of both parts of the section is influenced by deformability of connectors. Limited flexural stiffness of welded studs, used commonly in bridge structures, does not provide full interaction of a steel beam and a concrete slab. This changes strain distribution in cross-sections of a composite girder and results in redistribution of internal forces in steel and concrete element. In the paper partial interaction index defined on the basis of a neutral axis position, which can be used for verification of steel-concrete interaction in real bridge structures rather than in specimens is proposed. The range of the index value changes, obtained during load testing of a typical steel-concrete composite beam bridge, is presented. The investigation was carried out on a motorway viaduct, consisting of two parallel structures. During the testing values of strains in girders under static and quasi-static loads were measured. The readings from the gauges were used to determine the index, characterizing composite action of the girders. Results of bridge testing under movable load, changing position along the bridge span is presented and obtained in-situ influence functions of strains and index values are commented in the paper.

Mechanical Behavior of a Partially Encased Composite Girder with Corrugated Steel Web： Interaction of Shear and Bending

The synergistic use of partially encased concrete and composite girders with corrugated steel webs （CGCSWs） has been proposed to avoid the buckling of corrugated steel webs and compression steel flanges under large combined shear force and bending moment in the hogging area. First, model tests were carried out on two specimens with different shear spans to investigate the mechanical behavior, including the load-carrying capacity, failure modes, flexural and shear stress distribution, and development of concrete cracking. Experimental results show that the interaction of shear force and bending moment causes the failure of specimens. The bending-to-shear ratio does not affect the shear stiffness of a composite girder in the elastic stage when concrete cracking does not exist, but significantly influ- ences the shear stiffness after concrete cracking. In addition, composite sections in the elastic stage sat- isfy the assumption of the plane section under combined shear force and bending moment. However, after concrete cracking in the tension field, the normal stresses of a corrugated web in the tension area become small due to the ＂accordion effect,＂ with almost zero stress at the flat panels but recognizable stress at the inclined panels. Second, three-dimensional finite-element （FE） models considering material and geometric nonlinearity were built and validated by experiments, and parametric analyses were conducted on composite girders with different lengths and heights to determine their load-carrying capacity when subjected to combined loads. Finally, an interaction formula with respect to shear and flexural strength is offered on the basis of experimental and numerical results in order to evaluate the load- carrying capacity of such composite structures, thereby providing a reference for the design of partially encased composite girders with corrugated steel webs （PECGCSWs） under combined flexural and shear loads.

Comparison of Studs and Perfo-Bond Strips on Mechanical Behavior of Composite Girders under Negative Bending

The purpose of the present study is to investigate the influence of different types of shear connectors on mechanical behavior of composite steel and concrete girders under negative bending moment. Two overturned simply supported steel-concrete composite girders with different shear connectors including studs and PBLs （perfo-bond strips） were tested under point load in the mid-span. Based on the experimental observations, a three-dimensional FE （finite element） model capable of analyzing the composite girders subjected to negative bending moment was built. Load and deformation response, concrete initial cracking and composite girder ultimate load bearing capacity, strain development process of reinforcing bars before and after concrete cracking were observed in the test and compared with the numerical values. Results predicted by this modeling method are in good agreement with those obtained from the tests. Furthermore, the %rack closure＂ or ＂through crack＂ load were recorded by π-ganges in the tests and compared with the code-specified ultimate load.