Key Technology and Complete-set Equipment for Intelligent Construction of HSR Simply-supported Girder Reinforcement Framework

In view of the problems such as backward production mode,poor quality stability,high safety risk and incomplete control system during erection of the reinforcement framework of simply-supported box girders for high-speed railway(HSR),and in combination with the key points and main challenges in the reinforcement framework construction of Guangzhou-Zhanjiang HSR,the overall technical route for the intelligent manufacturing of reinforcement framework of simply-supported box girders is put forward.The component design of reinforcement framework of simply supported box girder is carried out based on BIM,and the feasibility of the scheme is verified through segment assembly test.The assembly techniques are studied in combination with the mesh design scheme to achieve rapid forming of the reinforcement framework.R&D of automatic processing equipment for components,material transshipment equipment,automatic hoisting equipment and technological equipment for assembly clamping fixture are carried out to realize the overall design of equipment production line.An intelligent control system is developed for the whole-process intelligent construction of reinforcement framework to realize the full life-cycle applications for the workshop production and visual management including intelligent layout and quality traceability.The research results systematically optimize and innovate the assembly and forming technologies of reinforcement framework in the prefabrication beam yard of high-speed railway,realize the component processing,automatic assembly and information technology management,improve the construction quality,efficiency and information technology level of intelligent manufacturing of reinforcement framework of railway prefabricated beam as a whole,and reduce the construction cost of the project.The research has realized a major breakthrough in the construction technology of railway prefabricated box girders,which has the extensive technical and market promotion values.

Explosion resistance performance of reinforced concrete box girder coated with polyurea:Model test and numerical simulation

To study the anti-explosion protection effect of polyurea coating on reinforced concrete box girder,two segmental girder specimens were made at a scale of 1:3,numbered as G(without polyurea coating)and PCG(with polyurea coating).The failure characteristics and dynamic responses of the specimens were compared through conducting explosion tests.The reliability of the numerical simulation using LS-DYNA software was verified by the test results.The effects of different scaled distances,reinforcement ratios,concrete strengths,coating thicknesses and ranges of polyurea were studied.The results show that the polyurea coating can effectively enhance the anti-explosion performance of the girder.The top plate of middle chamber in specimen G forms an elliptical penetrating hole,while that in specimen PCG only shows a very slight local dent.The peak vertical displacement and residual displacement of PCG decrease by 74.8% and 73.7%,respectively,compared with those of specimen G.For the TNT explosion with small equivalent,the polyurea coating has a more significant protective effect on reducing the size of fracture.With the increase of TNT equivalent,the protective effect of polyurea on reducing girder displacement becomes more significant.The optimal reinforcement ratio,concrete strength,thickness and range of polyurea coating were also drawn.

Fatigue Crack Propagation Law of Corroded Steel Box Girders in Long Span Bridges

In order to investigate the fatigue performance of orthotropic anisotropic steel bridge decks,this study realizes the simulation of the welding process through elastic-plastic finite element theory,thermal-structural sequential coupling,and the birth-death element method.The simulated welding residual stresses are introduced into the multiscale finite element model of the bridge as the initial stress.Furthermore,the study explores the impact of residual stress on crack propagation in the fatigue-vulnerable components of the corroded steel box girder.The results indicate that fatigue cracks at the weld toe of the top deck,the weld root of the top deck,and the opening of the transverse diaphragm will not propagate under the action of a standard vehicle load.However,the inclusion of residual stress leads to the propagation of these cracks.When considering residual stress,the fatigue crack propagation paths at the weld toe of the transverse diaphragm and the U-rib weld toe align with those observed in actual bridges.In the absence of residual stress,the cracks at the toe of the transverse diaphragm with a 15%mass loss rate are categorized as type I cracks.Conversely,when residual stress is considered,these cracks become I-II composite cracks.Residual stress significantly alters the cumulative energy release rate of the three fracturemodes.Therefore,incorporating the influence of residual stress is essential when assessing the fatigue performance of corroded steel box girders in long-span bridges.

Discussion on Detection and Evaluation of Simply Supported Prestressed Concrete Small Box Girder Bridge After a Fire

The article takes a simply supported prestressed concrete small box girder bridge project as an example for inspection and evaluation after a fire incident.This includes appearance detection,concrete color hardness detection,concrete strength detection,concrete surface damage layer detection,reinforcement protective layer detection,and concrete carbonation detection.It is hoped that this analysis can be used as a reference for the detection and evaluation of future bridge projects with fire incidents to smoothen its subsequent repair and maintenance.

Temporary Bearing Method in Construction of Continuous Beam Bridge Erected as Simply-Supported Beam

The present practice in Bangladesh for erection of girders is placing the girder directly on the bearing pad and joining the adjacent two spans in deck slab level by adopting expansion joints, as the bridges are presently designed as simply-supported beam bridge. The main disadvantage of this type of bridges is that, the seismic resistance is weak, and under the external force beyond the design range, the bridges are more likely to fall in danger because of failure in girders. Also they have expansion joints for each span, which affects the comfort of driving and the overall integrity of the bridge deck is poor [1]. Therefore, design and construction of the bridges have been revised to establish continuity between girders of two adjacent spans and transform the bridge as simply supported continuous beam bridge [2]. Temporary bearing (sandbox) method is proposed in this paper to solve the system transformation of continuous beam bridges. Design of the temporary bearing is very simple and can be manufactured at site. This method has been proved in construction of Arial Kha Bridge and can be applied for other similar bridges in Bangladesh.

Thermal-induced snap-through buckling of simply-supported functionally graded beams

The instability of functionally graded material(FGM)structures is one of the major threats to their service safety in engineering applications.This paper aims to clarify a long-standing controversy on the thermal instability type of simply-supported FGM beams.First,based on the Euler-Bernoulli beam theory and von K′arm′an geometric nonlinearity,a nonlinear governing equation of simply-supported FGM beams under uniform thermal loads by Zhang’s two-variable method is formulated.Second,an approximate analytic solution to the nonlinear integro-differential boundary value problem under a thermal-induced inhomogeneous force boundary condition is obtained by using a semiinverse method when the coordinate axis is relocated to the bending axis(physical neutral plane),and then the analytical predictions are verified by the differential quadrature method(DQM).Finally,based on the free energy theorem,it is revealed that the symmetry breaking caused by the material inhomogeneity can make the simply-supported FGM beam under uniform thermal loads occur snap-through postbuckling only in odd modes;furthermore,the nonlinear critical load of thermal buckling varies non-monotonically with the functional gradient index due to the stretching-bending coupling effect.These results are expected to provide new ideas and references for the design and regulation of FGM structures.

Sagging damage characteristics of hull girder with trapezoidal cross-section subjected to near-field underwater explosion

To investigate the overall damage characteristics and failure modes of a warship subjected to an underwater non-contact near-field explosion,a hull girder with a trapezoidal cross-section was designed,manufactured,and tested.The design criteria and parameters were determined according to the similarity criterion.Dynamic responses of the girder freely floating on water were obtained under varying conditions,including stand-off distance,charge mass,and position of attack.Damage morphologies of the girder model were obtained.Based on our analysis,basic conditions for sagging damage of the hull girder are proposed.The aim of this study was to determine an efficient method of attack resulting in the most severe damage to the ship hull.The experimental results show that the girder mainly exhibits a first-order response when the first wet frequency of the girder is close to the frequency of the explosion bubble pulsation.The largest deformation was observed when the underwater explosion occurred directly below the midspan of the girder compared to other explosions of the same intensity at different attack positions.When the ratio of stand-off to maximum bubble radius(λ)satisfies 0.7≤λ<2,the bubble mainly causes sagging damage instead of hogging.Asλdecreases(1≤λ<2),the sagging damage increases under the same charge mass.However,asλdecreases further(0.7≤λ<1),the sagging deformation decreases.This is likely due to the impact of the liquid jet formed by the collapsing bubble,which causes the girder deformation to shift from sagging back to hogging deformation.The initial shock wave excites the high-frequency response of the girder structure but contributes very little to the overall velocity and displacement.However,bubble pulsation typically causes a low-frequency response,which will affect the velocity and displacement of the girder.The low-pressure region of the flow field formed by bubble pulsation and resonant coupling between the girder and the bubble are the predominant causes of damage to the overall girder structure.

Overview of Design and Construction Points Analysis for the Rotating Continuous Girder Bridge

With the advancement of the economy,the construction of roads and bridges has assumed a crucial role in the development of China’s highway transportation system.The interplay between the design and construction technologies of road bridges is pivotal,as it directly impacts the subsequent operation and maintenance phases.Although the design and construction techniques for continuous girder transitions have been progressively improving,challenges still persist.This paper takes the example of the continuous girder design for the T-structure(75 m+75 m)of the Xintai Highway Crossing Yanzhou-Shijiusuo Railway Separation Interchange Project and delves into an analysis of the structural design calculations for the bridge transition,the transition structure’s design,and critical considerations during construction.The findings presented here can serve as a valuable reference for similar project designs.

天津空客A330宽体机厂房焊接加固过程结构性能监测与分析

大跨度钢桁架加固方法多采用焊接加固增大截面法.针对大跨度钢桁架屋盖整体结构的负载焊接加固,以天津空客A321(A330宽体机厂房)屋盖为例,采用4片角钢,分肢与原H型钢的翼缘、腹板分别焊接的加固方式,设计了合理的焊接加固方案与监测方案,对结构关键构件在焊接加固过程中的应力、应变进行监测.以监测数据为依据,研究分析焊接加固过程中型钢与加固角钢的应力响应规律,验证钢桁架梁采用角钢焊接加固的传力有效性,判断焊接热输入的影响范围.结果表明:在负载焊接加固的过程中,局部高温热影响区引起应力重分布,加固角钢的存在对原有型钢构件起到了相应的承担作用,焊接加固过程中结构的安全性可以得到保证.此外,焊接加固时,通过监测相邻杆件的应力和应变,分析表明焊接热影响的范围在两个节间范围内,且带来的应力响应较小.

武汉青山长江公路大桥宽幅钢箱梁悬臂拼装横向线形匹配技术

武汉青山长江公路大桥主桥为主跨938 m的双塔双索面全飘浮体系斜拉桥,主跨整体式钢箱梁高4.5 m、全宽48 m,采用500 t架梁吊机分节段悬臂拼装架设。钢箱梁悬臂拼装时,架梁吊机站位节段、待架节段由于荷载及约束不同,横截面变形呈现出不同的趋势,线形匹配难度大。为解决该问题,主跨钢箱梁悬臂拼装时选择上、下游分体式架梁吊机,减少架梁吊机自重;经比选选择横桥向27.7 m间距的架梁吊机站位,减小了架梁吊机荷载对横向线形匹配的影响;通过设置顶压装置(由顶压牛腿、支承底座组成),在架梁吊机站位节段、待架节段钢箱梁边腹板处施加1500 kN顶压力,配合少量马板,一次加载完成对接口竖向变形匹配调整。施工后,钢箱梁横向线形匹配精度均满足要求。

简支波形腹板钢箱组合截面与传统截面箱梁桥抗震性能对比分析

为研究波形腹板钢箱-混凝土组合梁桥(CW-SBCCGB)与传统箱梁桥抗震性能的异同,基于截面等效原理,根据某实际工程CW-SBCCGB的单箱截面,等效出波形腹板混凝土箱梁桥(CW-CBGB)和混凝土箱梁桥(CBGB)的单箱截面,再结合动力分析理论和ABAQUS有限元模型对比分析3种截面简支梁桥动力特性和抗震性能的不同。结果表明:3种截面简支梁桥前五阶振型不变,CW-CBGB和CBGB前三阶频率相比于CW-SBCCGB有所下降,但相差不超过1Hz,第四阶及以后频率差异逐渐变大;剪滞效应对CW-SBCCGB和CW-CBGB动力特性影响较大,对CBGB影响较小;在纵桥向+竖桥向和横桥向+竖桥向地震作用下,CW-SBCCGB和CBGB的墩顶位移和跨中位移均大于CW-CBGB结构,CW-SBCCGB主梁跨中截面剪力最小,CW-CBGB跨中截面弯矩最小,说明CW-SBCCGB和CW-CBGB的抗震性能均优于CBGB的抗震性能。

基于负刚度装置的超长联大跨连续梁桥地震反应控制研究

为完善超长联大跨连续梁桥的减、隔震技术,将负刚度装置引入到超长联大跨隔震连续梁桥中组成新型减、隔震系统,并与黏滞阻尼器-摩擦摆支座组合减震系统进行比较。基于CSiBridge软件建立全桥有限元模型,负刚度装置采用弹性多段线模拟,摩擦摆支座采用双线性恢复力模型,黏滞阻尼器采用Maxwell模型,输入3条地震波进行非线性时程分析,考查两种新型减、隔震系统下桥梁结构的地震反应,探究负刚度系统及黏滞阻尼器系统对超长联大跨连续梁桥地震反应的控制效果。研究结果表明:负刚度装置与黏滞阻尼器均可以有效地减小超长联大跨隔震连续梁桥的支座位移。负刚度装置对桥墩内力反应及梁体加速度反应的控制优于黏滞阻尼器。负刚度装置在超长联大跨连续梁桥地震反应控制中有较好的应用前景。

波形钢腹板梁焊接残余应力分布及试验验证

为研究波形钢腹板梁焊接残余应力的分布规律,通过有限元软件建立其三维热弹塑性模型,利用热-力耦合分析技术对其焊接温度场和应力场进行有限元数值仿真,采用双椭球体热源和修改单元材料属性的方法实现能量输入和焊缝填充,并将模拟计算结果与实测值进行对比分析.结果表明:有限元预测的波形钢腹板梁残余应力分布与实测结果具有相同趋势,在波形钢腹板梁焊缝的弯折角处,残余应力发生一定幅度的连续应力波动;底板和腹板的残余应力峰值均出现在焊缝中心区域,其值分别为材料屈服强度的1.30倍和1.26倍;底板纵向残余拉应力在焊缝中心线两侧78 mm范围内急速下降后缓慢过渡为压应力,在底板较窄一侧压应力线性增大,最大值约为材料屈服强度的0.61倍;在底板较宽一侧压应力线性减小,并在边缘处转化为拉应力;焊接速度对残余应力分布扰动不大,而对残余应力峰值影响较显著;当焊接速度从150 mm/min增加至250 mm/min时,横向和纵向的残余应力最大值分别增加了27.11%和5.88%.

基于多目标优化的箱梁渡槽结构设计研究

针对箱梁渡槽所受水荷载远大于同等跨径箱梁桥所受汽车荷载导致槽身纵向受力突出的问题,在渡槽结构设计中统筹考虑箱梁纵向应力储备和造价,构建了以截面尺寸、钢筋用量等6个参数为设计变量,以渡槽边缘正应力和造价为目标函数,以槽身挠度、法向应力等9个验算指标为约束条件的多目标优化模型,并基于支持向量机近似模型和NSGA2遗传算法求解多目标优化模型的Pareto最优解集,然后综合专家打分、COWA算子、博弈论综合赋权与TOPSIS法从Pareto最优解集中选出最佳方案。结果表明:与初始方案相比,最佳方案的渡槽边缘正应力储备提高了17.55%,渡槽上部结构总造价降低8.84%;与有限元分析相比,该方法在保持较高计算精度的同时节省了65.42%的计算时间成本。

寒区环境温度对板式橡胶支座连续梁桥地震易损性影响研究

针对现行规范对寒区桥梁减隔震设计中仅考虑橡胶支座力学特性受环境温度作用影响,而忽略桥墩混凝土材料特性受温度影响的不足,以高寒地区一座两联3×30 m混凝土连续梁桥为背景,开展不同环境温度下桥墩混凝土材料抗压性能试验,确定温度对其力学参数的影响,基于试验结果对不同环境温度下的桥墩混凝土力学参数进行修正,从而建立不同环境温度下的全桥精细化非线性有限元模型,并基于增量动力分析(IDA)法探究不同环境温度下该桥的地震易损性。结果表明:极端温度引起桥墩混凝土材料参数和支座刚度的改变,使得该桥自振频率随着温度的升高而降低;地震作用下,极端低温时桥墩墩顶位移较常温增大了26.8%,而极端高温时支座位移增大了19.4%;根据现行规范计算的极端低温时支座和桥梁系统的损伤概率偏小,极端高温时结构和构件的损伤概率偏大,在设计中应予以重视;极端低温下桥墩、支座及桥梁系统的损伤概率,较常温分别增大45.0%、35.2%和27.5%,对于高寒地区该类桥梁设计时需考虑低温对其抗震性能的影响。

古金赤水河大桥主桥总体设计

古金赤水河大桥主桥为(83.5+173.5+575+173.5+83.5)m半飘浮体系双塔双索面斜拉桥。主梁采用双边主梁断面钢-混组合梁,由工字钢主梁和混凝土桥面板组成,全宽43.8 m,设置裙板抑制主梁涡振。桥塔为下塔柱内收的A形塔,南、北塔塔高分别为217 m和261 m。由于山区超高桥塔塔墩景观效果欠佳,采用超高塔柱无塔墩方案,桥塔采用嵌岩群桩基础;针对山区桥梁养护不便的情况,索塔锚固采用耐候钢钢锚梁;针对剪力钉在拉拔力作用下承载能力降低问题,采用以开孔板连接件为主的钢-混结合构造实现锚梁牛腿壁板与塔壁连接。斜拉索采用公称直径15.20 mm、标准抗拉强度1860 MPa的钢绞线拉索,全桥共4×23对(184根),空间双索面扇形布置。由于斜拉索锚拉板+外置减振阻尼器景观效果不佳,选用全内置减振阻尼器方案。

南京仙新路长江大桥主桥结构设计

南京仙新路长江大桥主桥为跨径1760 m的单跨钢箱梁悬索桥,主缆垂跨比1/9,边跨跨径580 m,边中跨比0.33。该桥上、下游各设1根主缆,单根主缆由169股127∅5.4 mm镀锌铝高强钢丝索股组成,采用PPWS法施工,钢丝标准抗拉强度2100 MPa。吊索与索夹采用销接式结构,跨中设置柔性中央扣索,短吊索设置关节轴承。主索鞍采用宽鞍槽单纵肋铸焊结合构造,散索鞍采用底座式全铸结构。加劲梁采用扁平流线型封闭整体钢箱梁,总宽31.5 m,梁高4 m,顶板与U肋之间采用双面埋弧全熔透焊接。桥塔采用门形混凝土结构,总高277.3 m,其上横梁为预应力混凝土结构,外包N字造型钢结构;桥塔基础采用直径2.8 m钻孔灌注桩。南锚碇采用外径65 m圆形地下连续墙基础;北锚碇采用沉井基础,平面尺寸70 m×50 m,高50 m。对结构进行静力分析及抗风性能理论和试验研究,结果表明:结构强度、刚度均满足规范要求;在加劲梁上设置0.67 m高中央稳定板、两侧风嘴处设置1 m宽水平稳定板后,大桥的颤振、涡振等抗风性能均满足要求,且具备一定的阻尼储备。

基于贝叶斯优化支持向量回归的流线型箱梁颤振气动外形优化方法

为解决风洞试验耗时费力和计算流体动力学(CFD)计算量大的问题,提出了一套新型流线型箱梁断面颤振性能气动外形优化方法.以风嘴参数为设计变量,利用CFD获取断面三分力系数,以准定常理论估算的颤振临界风速为优化目标.根据贝叶斯优化支持向量回归构建代理模型,利用混合加点法更新模型,通过寻优算法确定最优断面.以虎门大桥为例,得到桥梁在可行域内颤振性能最佳的断面方案.结果表明,风嘴升高,颤振临界风速先增后减,相对高度为0.6时整体性能较优,相对高度为0.7时可获得最优断面.底板宽增加,颤振性能显著降低,下斜腹板倾角为14°~16°时颤振性能最优.断面优化后桥梁颤振临界风速相比原始断面提升约31%.

基于联合静动力修正的混凝土斜拉桥主梁挠度变化规律研究

针对混凝土斜拉桥服役期间主梁不断下挠的问题,该文基于修正模型分析大跨度混凝土斜拉桥服役期间主梁挠度变化规律。采用联合静动力的有限元模型修正方法,构造双目标优化问题,基于非支配排序遗传算法(NSGA-Ⅱ)求解,得到Pareto最优解集,从Pareto最优解集中找到协调最优解,从而实现有限元模型修正。模型修正后的静力位移和自振频率计算值与实测值吻合较好,能更好地反映结构的实际工作状态。在此基础上,结合主梁线形历年监测数据,分析不同徐变模式及拉索松弛效应等时变因素对主梁线形的影响,分析结果表明:采用CEB-FIP 2010徐变模式计算的挠度与实测挠度更加接近。中跨跨中下挠量最大,服役20年下挠量约为270 mm;主梁跨中挠度前5年平均增长率达33 mm/年,前5年挠度约占前40年的50%,后期主梁下挠趋于平缓。

基于CFD与风洞试验的边主梁涡振气动措施

为能够快捷且经济地完成开口类钝体桥梁断面涡振制振气动措施的选型,以一座边主梁叠合梁斜拉桥为背景,采用“CFD(computation fluid dynamics)数值模拟选型+风洞试验验证”的思路对其涡振制振气动措施选型进行研究.该桥原设计主梁断面在常遇风速下存在显著涡激振动,为完成气动措施的初步选型,采用CFD数值计算对原设计断面的流场进行模拟,通过研究原设计断面的旋涡脱落状态确定主要旋涡抑制对象,进而有针对性地模拟了3种气动措施(下中央稳定板、导流板与风嘴)对主要脱落旋涡的抑制作用,通过将各断面旋涡脱落状态与三分力系数进行对比分析,得到各断面涡振性能的相对优劣关系,并最终选取风嘴与下中央稳定板结合而成的组合气动措施进行风洞验证试验.试验结果表明:该组合气动措施能够有效抑制梁体在各风攻角下的涡激振动,且在+5°风攻角下,通过风洞试验得到的导流板、下中央稳定板、风嘴组合气动3种措施对原设计断面涡振振幅的减小作用依此递增,分别为2.7%、27.7%与87.4%,制振能力高低关系与数值模拟结果相一致;本次数值模拟结果符合预期要求,未来可针对不同类型桥梁断面进一步扩展数值模拟与风洞试验结果对比的数据集,以期更为准确、快捷地完成气动措施的选型.