Silicon-doped diamond-like carbon (Si-DLC) films possess the potential to improve wear performance of DLC films in humid atmospheres and at higher temperatures. But many experimental results of Si-DLC films show tha...Silicon-doped diamond-like carbon (Si-DLC) films possess the potential to improve wear performance of DLC films in humid atmospheres and at higher temperatures. But many experimental results of Si-DLC films show that their structure and mechanical properties have changed greatly with the increasing silicon content. Therefore, molecular dynamics (MD) simulations were used to generate hydrogen-free Si-DLC films and study their nano-indentation process under the interaction of a diamond indenter. The results show that sp3/sp2(C) (only carbon atoms) always decreases with the increasing silicon content. But sp3/sp2(C+Si) ratio increases firstly and reaches a maximum at the silicon content of 0.2, and then decreases with the further increase of the silicon content. Bulk modulus and hardness of the Si-DLC films both decrease with the increasing of the silicon content, which has the same trend with Papakonstantinou and Ikeyama's results. It is concluded that the hardness of the Si-DLC films is dependent on sp3/sp2(C), not sp3/sp2(C+Si).展开更多
In the present paper,the hardness and Young's modulus of film-substrate systems are determined by means of nanoindentation experiments and modified models.Aluminum film and two kinds of substrates,i.e.glass and si...In the present paper,the hardness and Young's modulus of film-substrate systems are determined by means of nanoindentation experiments and modified models.Aluminum film and two kinds of substrates,i.e.glass and silicon,are studied.Nanoindentation XP Ⅱ and continuous stiffness mode are used during the experiments.In order to avoid the influence of the Oliver and Pharr method used in the experiments,the experiment data are analyzed with the constant Young's modulus assumption and the equal hardness assumption.The volume fraction model(CZ model)proposed by Fabes et al.(1992)is used and modified to analyze the measured hardness.The method proposed by Doerner and Nix(DN formula)(1986)is modified to analyze the measured Young's modulus.Two kinds of modified empirical formula are used to predict the present experiment results and those in the literature,which include the results of two kinds of systems,i.e.,a soft film on a hard substrate and a hard film on a soft substrate.In the modified CZ model,the indentation influence angle,(?), is considered as a relevant physical parameter,which embodies the effects of the indenter tip radius, pile-up or sink-in phenomena and deformation of film and substrate.展开更多
In this paper, a deposition feature of a SiC:H films deposited by a RF sputtering system and a effect on the hardness of the films with various deposition conditions are investigated, and the effects of the silicon...In this paper, a deposition feature of a SiC:H films deposited by a RF sputtering system and a effect on the hardness of the films with various deposition conditions are investigated, and the effects of the silicon on a C:H are studied. It follows from the results that the properties of hardness can be changed with the depositing conditions. An increase of silane in the gas phase allows to deposit a SiC:H having tetrahedral structure. The sets of deposition conditions by which the different types of a SiC:H films can be deposited are obtained.展开更多
The Brenner-LJ potential is adopted to describe the interaction between C36 clusters and diamond surface, and the deposition mechanism of multi-C36 clusters on the diamond surface is also studied by using the method o...The Brenner-LJ potential is adopted to describe the interaction between C36 clusters and diamond surface, and the deposition mechanism of multi-C36 clusters on the diamond surface is also studied by using the method of molecular dynamics simulation. The simulation results show that the competition effects of two interactions, i.e. the interaction between cluster and cluster and the interaction between cluster and crystal plane, are studied, and then the influence of these competition effects on C36 cluster deposition is analysed. The finding is that when an incident energy is appropriately chosen, C36 clusters can be chemically adsorbed and deposited steadily on the diamond surface in the form of single-layer, and in the deposition process the multi-C36 clusters present a phenomenon of energy transmission. The experimental result shows that at a temperature of 300K, in order to deposit C36 clusters into a steady nanostructured single-layered film, the optimal incident energy is between 10 and 18 eV, if the incident energy is larger than 18 eV, the C36 clusters will be deposited into an island nano-structured film.展开更多
DLC super-hard films have been deposited on the substrates of single crystalline Si, pure Ti and stainless steel 18-8 by a method of vacuum cathode arc deposition (VCAD). The composition, microstructure and micro-hard...DLC super-hard films have been deposited on the substrates of single crystalline Si, pure Ti and stainless steel 18-8 by a method of vacuum cathode arc deposition (VCAD). The composition, microstructure and micro-hardness of the films have been studied in this paper. The results indicate that hardness of the DLC films is different on the different substrates. Hardness of the films increases with decreasing in surface roughness of the films. The maximum value of micro-hardness belongs to the DLC films deposited under the hydrogen pressure of 0.35Pa and the negative bias of 100V.展开更多
Hot working steels have been used as die materials for hot extrusion of aluminium. Due to tribological interaction at elevated temperature between the die bearing and the surface of extruded aluminium profiles, not on...Hot working steels have been used as die materials for hot extrusion of aluminium. Due to tribological interaction at elevated temperature between the die bearing and the surface of extruded aluminium profiles, not only the surface quality of the extruded product, but also the lifetime of the dies decreases. Deposition of TiBN hard films on the die bearing could improve the die performance. Treatment should be done in a duplex process process combining a plasma nitriding pretreatment (PN) and a plasma assisted chemical vapour deposition (PACVD) of TiBN. In this study the influence of the process conditions on the properties of the duplex coatings was investigated. The relationship between structure and mechanical property was researched. For testing these TIBN hard films under elevated temperature conditions and for comparison with other possible coatings special extrusion dies with different coated bearings were used. The extrusion trials were performed on the 8MN-extrusion press at the research a nd development center for extrusion, Technical University of Berlin.展开更多
According to nanoscratch results for the TiN film, an evaluation method for interfacial fracture toughness of thin hard films is presented with fuzzy concepts, which can account for such influential factors in scratch...According to nanoscratch results for the TiN film, an evaluation method for interfacial fracture toughness of thin hard films is presented with fuzzy concepts, which can account for such influential factors in scratch test as surface roughness and material imperfection. Based on configuration changes in scratching curves, the parameters RV and RF are defined as the relative ratios of tip vertical displacement and of friction coefficinet. Fuzzy features of the scratching curves are analyzed carefully. The critical load is deduced from fuzzy logic operations and used to calculate the value of interfacial fracture toughness. With this method, the interfacial fracture toughness of TiN/HSS is evaluated approximately as 4.18 MPam^1/2. Results show that the method is valid and can benefit the interfacial adhesion property investigation for thin hard films.展开更多
The article reviews the present state of the art in the magnetron sputtering of hart and superhard nanocomposite coatings. It is shown that there are (1) two gr oups of hard and superhard nanocomposites: (i) nc-MN/har...The article reviews the present state of the art in the magnetron sputtering of hart and superhard nanocomposite coatings. It is shown that there are (1) two gr oups of hard and superhard nanocomposites: (i) nc-MN/hard phase and (ii) nc-MN/s oft phase, (2) three possible origins of the enhanced hardness: (i) dislocation- dominated plastic deformation, (ii) cohesive forces between atoms and (iii) nano structure of materials, and (3) huge differences in the microstructure of single - and two-phase films. A main attention is devoted to the formation of nanocryst alline and/or X-ray amorphous films. Such films are created in a vicinity of tra nsitions between (i) crystalline and amorphous phases, (ii) two crystalline phas es of different chemical composition or (iii) two different preferred orientatio ns of grains of the same material from which the coating is composed. The existe nce of the last transition makes it possible to explain the enhanced hardness in single-phase films. The thermal stability and oxidation resistance of hard nano composite films is also shortly discussed.展开更多
A superhard α-Si_3N_4 film,deposited on metal substrate,was produced by laser chemical vapor deposition adopting a kW-level high power CO_2 laser.Most films are composed of fine Si_3N_4 partieles.They join the metal ...A superhard α-Si_3N_4 film,deposited on metal substrate,was produced by laser chemical vapor deposition adopting a kW-level high power CO_2 laser.Most films are composed of fine Si_3N_4 partieles.They join the metal substrate in strong bond.The films have super hardness,excellent resistance to wear and corrosion,etc.Their thickness may be controlled within 5-30 μm.展开更多
Regarding quality inspection of technologically important nanocomposite hard coatings based on Ti,B,Si,C,and N and bioceramics such as hydroxyapatite that are used in small-scale high-precision devices and bio-implant...Regarding quality inspection of technologically important nanocomposite hard coatings based on Ti,B,Si,C,and N and bioceramics such as hydroxyapatite that are used in small-scale high-precision devices and bio-implants,it is essential to study the failure mechanisms associated with nanoindentation,such as fracture,delamination,and chipping.The stress imposed by the indenter can affect the fracture morphology and the interfacial fracture energy,depending on indenter shape,substrate type,crystallographic properties,pre-existing flaws,internal microcracks,and pre-strain.Reported here are finite-element-based fracture studies that provide insights into the different cracking mechanisms related to the aforementioned failure process,showing that the fracture morphology is affected by the interaction of different cracking events.The interfacial fracture energy,toughness,and residual stress are calculated using existing models with minor adjustments,and it is found that increasing the indenter sharpness improves the shear stress distribution,making the coating more prone to separation.Depending on the prevailing type of stress,the stress distribution beneath the depression results in either crack formation or a dislocation pile-up leading to strain hardening.Different forms of resistances resulting from the indentation process are found to affect the tip–sample conduction,and because of its stronger induced plasticity than that of a Berkovich indenter tip,a sharper cube-corner tip produces more resistance.展开更多
基金Funded by the National Natural Science Foundation of China(No.50805007)the Fundamental Research Funds for the Central Universities, China (No.2013JBM074)
文摘Silicon-doped diamond-like carbon (Si-DLC) films possess the potential to improve wear performance of DLC films in humid atmospheres and at higher temperatures. But many experimental results of Si-DLC films show that their structure and mechanical properties have changed greatly with the increasing silicon content. Therefore, molecular dynamics (MD) simulations were used to generate hydrogen-free Si-DLC films and study their nano-indentation process under the interaction of a diamond indenter. The results show that sp3/sp2(C) (only carbon atoms) always decreases with the increasing silicon content. But sp3/sp2(C+Si) ratio increases firstly and reaches a maximum at the silicon content of 0.2, and then decreases with the further increase of the silicon content. Bulk modulus and hardness of the Si-DLC films both decrease with the increasing of the silicon content, which has the same trend with Papakonstantinou and Ikeyama's results. It is concluded that the hardness of the Si-DLC films is dependent on sp3/sp2(C), not sp3/sp2(C+Si).
基金The project supported by the National Natural Science Foundation of China (10202023,10272103),the Excellent Post-doctoral Research-starting Fund of CAS and the Key Project from CAS (No.KJCX2-SW-L2)
文摘In the present paper,the hardness and Young's modulus of film-substrate systems are determined by means of nanoindentation experiments and modified models.Aluminum film and two kinds of substrates,i.e.glass and silicon,are studied.Nanoindentation XP Ⅱ and continuous stiffness mode are used during the experiments.In order to avoid the influence of the Oliver and Pharr method used in the experiments,the experiment data are analyzed with the constant Young's modulus assumption and the equal hardness assumption.The volume fraction model(CZ model)proposed by Fabes et al.(1992)is used and modified to analyze the measured hardness.The method proposed by Doerner and Nix(DN formula)(1986)is modified to analyze the measured Young's modulus.Two kinds of modified empirical formula are used to predict the present experiment results and those in the literature,which include the results of two kinds of systems,i.e.,a soft film on a hard substrate and a hard film on a soft substrate.In the modified CZ model,the indentation influence angle,(?), is considered as a relevant physical parameter,which embodies the effects of the indenter tip radius, pile-up or sink-in phenomena and deformation of film and substrate.
文摘In this paper, a deposition feature of a SiC:H films deposited by a RF sputtering system and a effect on the hardness of the films with various deposition conditions are investigated, and the effects of the silicon on a C:H are studied. It follows from the results that the properties of hardness can be changed with the depositing conditions. An increase of silane in the gas phase allows to deposit a SiC:H having tetrahedral structure. The sets of deposition conditions by which the different types of a SiC:H films can be deposited are obtained.
基金Project supported by New Century Elitist Supporting Program Foundation by the Ministry of Education of China(Contract No NCET-06-0332)the National Natural Science Foundation of China (Grant No 50405011)
文摘The Brenner-LJ potential is adopted to describe the interaction between C36 clusters and diamond surface, and the deposition mechanism of multi-C36 clusters on the diamond surface is also studied by using the method of molecular dynamics simulation. The simulation results show that the competition effects of two interactions, i.e. the interaction between cluster and cluster and the interaction between cluster and crystal plane, are studied, and then the influence of these competition effects on C36 cluster deposition is analysed. The finding is that when an incident energy is appropriately chosen, C36 clusters can be chemically adsorbed and deposited steadily on the diamond surface in the form of single-layer, and in the deposition process the multi-C36 clusters present a phenomenon of energy transmission. The experimental result shows that at a temperature of 300K, in order to deposit C36 clusters into a steady nanostructured single-layered film, the optimal incident energy is between 10 and 18 eV, if the incident energy is larger than 18 eV, the C36 clusters will be deposited into an island nano-structured film.
基金This work was supported by the Natural Science Foundation of Guangdong Province(990548)the Special Project for PhD Subject of the Education Ministry of China(1999056121)+1 种基金the Key Project of the Guangdong Provincial Nano-Materials Science&Technology Program(2001A1060404)the Key Project of the Guangdong Provincial Science&Technology Program(2KM00407G).
文摘DLC super-hard films have been deposited on the substrates of single crystalline Si, pure Ti and stainless steel 18-8 by a method of vacuum cathode arc deposition (VCAD). The composition, microstructure and micro-hardness of the films have been studied in this paper. The results indicate that hardness of the DLC films is different on the different substrates. Hardness of the films increases with decreasing in surface roughness of the films. The maximum value of micro-hardness belongs to the DLC films deposited under the hydrogen pressure of 0.35Pa and the negative bias of 100V.
文摘Hot working steels have been used as die materials for hot extrusion of aluminium. Due to tribological interaction at elevated temperature between the die bearing and the surface of extruded aluminium profiles, not only the surface quality of the extruded product, but also the lifetime of the dies decreases. Deposition of TiBN hard films on the die bearing could improve the die performance. Treatment should be done in a duplex process process combining a plasma nitriding pretreatment (PN) and a plasma assisted chemical vapour deposition (PACVD) of TiBN. In this study the influence of the process conditions on the properties of the duplex coatings was investigated. The relationship between structure and mechanical property was researched. For testing these TIBN hard films under elevated temperature conditions and for comparison with other possible coatings special extrusion dies with different coated bearings were used. The extrusion trials were performed on the 8MN-extrusion press at the research a nd development center for extrusion, Technical University of Berlin.
文摘According to nanoscratch results for the TiN film, an evaluation method for interfacial fracture toughness of thin hard films is presented with fuzzy concepts, which can account for such influential factors in scratch test as surface roughness and material imperfection. Based on configuration changes in scratching curves, the parameters RV and RF are defined as the relative ratios of tip vertical displacement and of friction coefficinet. Fuzzy features of the scratching curves are analyzed carefully. The critical load is deduced from fuzzy logic operations and used to calculate the value of interfacial fracture toughness. With this method, the interfacial fracture toughness of TiN/HSS is evaluated approximately as 4.18 MPam^1/2. Results show that the method is valid and can benefit the interfacial adhesion property investigation for thin hard films.
基金This work was supported in part by the Ministryof the Education of the Czech Republic(No.MSM#234200002)and in part by the goverment of the Czech Republic and Japan under Intermational Projects KONTAKT Czech Republic-Japan ME#173 and ME#529.
文摘The article reviews the present state of the art in the magnetron sputtering of hart and superhard nanocomposite coatings. It is shown that there are (1) two gr oups of hard and superhard nanocomposites: (i) nc-MN/hard phase and (ii) nc-MN/s oft phase, (2) three possible origins of the enhanced hardness: (i) dislocation- dominated plastic deformation, (ii) cohesive forces between atoms and (iii) nano structure of materials, and (3) huge differences in the microstructure of single - and two-phase films. A main attention is devoted to the formation of nanocryst alline and/or X-ray amorphous films. Such films are created in a vicinity of tra nsitions between (i) crystalline and amorphous phases, (ii) two crystalline phas es of different chemical composition or (iii) two different preferred orientatio ns of grains of the same material from which the coating is composed. The existe nce of the last transition makes it possible to explain the enhanced hardness in single-phase films. The thermal stability and oxidation resistance of hard nano composite films is also shortly discussed.
文摘A superhard α-Si_3N_4 film,deposited on metal substrate,was produced by laser chemical vapor deposition adopting a kW-level high power CO_2 laser.Most films are composed of fine Si_3N_4 partieles.They join the metal substrate in strong bond.The films have super hardness,excellent resistance to wear and corrosion,etc.Their thickness may be controlled within 5-30 μm.
文摘Regarding quality inspection of technologically important nanocomposite hard coatings based on Ti,B,Si,C,and N and bioceramics such as hydroxyapatite that are used in small-scale high-precision devices and bio-implants,it is essential to study the failure mechanisms associated with nanoindentation,such as fracture,delamination,and chipping.The stress imposed by the indenter can affect the fracture morphology and the interfacial fracture energy,depending on indenter shape,substrate type,crystallographic properties,pre-existing flaws,internal microcracks,and pre-strain.Reported here are finite-element-based fracture studies that provide insights into the different cracking mechanisms related to the aforementioned failure process,showing that the fracture morphology is affected by the interaction of different cracking events.The interfacial fracture energy,toughness,and residual stress are calculated using existing models with minor adjustments,and it is found that increasing the indenter sharpness improves the shear stress distribution,making the coating more prone to separation.Depending on the prevailing type of stress,the stress distribution beneath the depression results in either crack formation or a dislocation pile-up leading to strain hardening.Different forms of resistances resulting from the indentation process are found to affect the tip–sample conduction,and because of its stronger induced plasticity than that of a Berkovich indenter tip,a sharper cube-corner tip produces more resistance.