Holistic tin-plating on the outer conductor is one of the key processes in the manufacture of semi-flexible coaxial cable, which is widely applied to the third generation (3G) mobile communication system. However, in ...Holistic tin-plating on the outer conductor is one of the key processes in the manufacture of semi-flexible coaxial cable, which is widely applied to the third generation (3G) mobile communication system. However, in the traditional horizontal tin-plating process, disadvantages such as the pinhole defects and low productivity effect cannot be avoided. In this paper, a vertical tin-plating process was proposed to reduce the pinhole defects and improve the tincoating quality. Compared with the traditional horizontal tin-plating process, the immersion length was reduced from 300-400 mm to 10-100 mm and the tin-plating time was reduced from 7 s to 3 s in the proposed method. The experimental results indicate that immersion length and time are key parameters for the tin-plating quality. With this new tin-plating process, the experimental results show that the pinhole defects can be eliminated effectively by controlling the immersion depth below 100 mm and tin-plating time at 3 s. The thickness of tin-coating increased from not more than 5 μm to 12.3 μm with the proposed vertical tin-plating process. Meanwhile, the thickness of the intermetallic compounds (IMCs) layer between the tin-coating and copper wires was reduced from 3.26 μm to 0.62 μm if the immersion time decreased from 30 s to 1 s. Besides, a self-developed flux, which possesses a boiling point or decomposed temperature of active components over 300℃, exhibits a better efficiency in reducing the pinhole formation.展开更多
Based on our previous pulsed current and internal overvoltage test data and the experience of common commercial high power cables,a 100 kA coaxial pulsed power cable is designed and manufactured to adapt the coaxial e...Based on our previous pulsed current and internal overvoltage test data and the experience of common commercial high power cables,a 100 kA coaxial pulsed power cable is designed and manufactured to adapt the coaxial electric energy breech transmission between the plasma generator and the pulsed power supply(PPS) in electrothermal-chemical(ETC) guns.The index parameters are analyzed and determined.Semi-conductor layers and a shield stiffener are introduced to prevent the deformation and burst of the pulsed power cable structurally.The semi-conductor layer can eliminate the air gap and balance the electric field in the cable.The shield stiffener can multiply the mechanical strength to restrain the strong electrodynamic force produced by the core dislocation of the outer conductor.The multi-coupling of electromagnetic field,stress field and thermal field analysis are established to assist in aided design of electrical strength,mechanical strength and temperature rise characteristics.Both a DC voltage withstand test and pulsed discharge tests are introduced to verify and inspect the performance and dynamic response of the pulsed power cable.The 25 kV/5 min DC voltage withstand test result shows that the sample leakage current is nearly 3 μA and no abnormal phenomena of the pulsed power cable sample occurred.The pulsed discharge tests show that the sample can sustain the 100 kA peak current.Furthermore,this 100 kA coaxial pulsed power cable can satisfy the ETC test requirements.展开更多
Using the finite element method (FEM) in two dimensions and the CST MICROWAVE STUDIO? (CST MWS) Transient Solver, the electromagnetic (EM) analysis and the design of a novel compact ultra wideband (UWB) bandpass filte...Using the finite element method (FEM) in two dimensions and the CST MICROWAVE STUDIO? (CST MWS) Transient Solver, the electromagnetic (EM) analysis and the design of a novel compact ultra wideband (UWB) bandpass filter using rectangular coaxial cables with square inner conductors, convenient for high power applications, are presented. The design of the UWB BP filter is based on the use of impedance steps and coupled-line sections. The center frequency around 6.85 GHz was selected, the bandwidth is between 3-10 GHz, the insertion-loss amounts to around 0.35 dB and the return loss is found higher than 10 dB in a large frequency range (4-9.5) GHz. The simulated results of stopband performances are better than 15 dB for a frequency range up to 11 GHz. For the selected center frequency and on a substrate with a dielectric constant of 2.03, the rectangular coaxial cables BPF with square inner conductors is only 6.7 × 8.9 × 33.4 mm in size.展开更多
基金Supported by Science and Technology Support Project of Tianjin Science and Technology Commission (No.10ZCKFGX3500)
文摘Holistic tin-plating on the outer conductor is one of the key processes in the manufacture of semi-flexible coaxial cable, which is widely applied to the third generation (3G) mobile communication system. However, in the traditional horizontal tin-plating process, disadvantages such as the pinhole defects and low productivity effect cannot be avoided. In this paper, a vertical tin-plating process was proposed to reduce the pinhole defects and improve the tincoating quality. Compared with the traditional horizontal tin-plating process, the immersion length was reduced from 300-400 mm to 10-100 mm and the tin-plating time was reduced from 7 s to 3 s in the proposed method. The experimental results indicate that immersion length and time are key parameters for the tin-plating quality. With this new tin-plating process, the experimental results show that the pinhole defects can be eliminated effectively by controlling the immersion depth below 100 mm and tin-plating time at 3 s. The thickness of tin-coating increased from not more than 5 μm to 12.3 μm with the proposed vertical tin-plating process. Meanwhile, the thickness of the intermetallic compounds (IMCs) layer between the tin-coating and copper wires was reduced from 3.26 μm to 0.62 μm if the immersion time decreased from 30 s to 1 s. Besides, a self-developed flux, which possesses a boiling point or decomposed temperature of active components over 300℃, exhibits a better efficiency in reducing the pinhole formation.
基金supported by the United Foundation of China Ordnance Industry(Grant No.6141B010220)
文摘Based on our previous pulsed current and internal overvoltage test data and the experience of common commercial high power cables,a 100 kA coaxial pulsed power cable is designed and manufactured to adapt the coaxial electric energy breech transmission between the plasma generator and the pulsed power supply(PPS) in electrothermal-chemical(ETC) guns.The index parameters are analyzed and determined.Semi-conductor layers and a shield stiffener are introduced to prevent the deformation and burst of the pulsed power cable structurally.The semi-conductor layer can eliminate the air gap and balance the electric field in the cable.The shield stiffener can multiply the mechanical strength to restrain the strong electrodynamic force produced by the core dislocation of the outer conductor.The multi-coupling of electromagnetic field,stress field and thermal field analysis are established to assist in aided design of electrical strength,mechanical strength and temperature rise characteristics.Both a DC voltage withstand test and pulsed discharge tests are introduced to verify and inspect the performance and dynamic response of the pulsed power cable.The 25 kV/5 min DC voltage withstand test result shows that the sample leakage current is nearly 3 μA and no abnormal phenomena of the pulsed power cable sample occurred.The pulsed discharge tests show that the sample can sustain the 100 kA peak current.Furthermore,this 100 kA coaxial pulsed power cable can satisfy the ETC test requirements.
文摘Using the finite element method (FEM) in two dimensions and the CST MICROWAVE STUDIO? (CST MWS) Transient Solver, the electromagnetic (EM) analysis and the design of a novel compact ultra wideband (UWB) bandpass filter using rectangular coaxial cables with square inner conductors, convenient for high power applications, are presented. The design of the UWB BP filter is based on the use of impedance steps and coupled-line sections. The center frequency around 6.85 GHz was selected, the bandwidth is between 3-10 GHz, the insertion-loss amounts to around 0.35 dB and the return loss is found higher than 10 dB in a large frequency range (4-9.5) GHz. The simulated results of stopband performances are better than 15 dB for a frequency range up to 11 GHz. For the selected center frequency and on a substrate with a dielectric constant of 2.03, the rectangular coaxial cables BPF with square inner conductors is only 6.7 × 8.9 × 33.4 mm in size.
