3%Y_(2)O_(3)p/ZGK200 composites were subjected to unidirectional rolling(UR)and cross rolling(CR)at 400℃and 350℃followed by annealing at 300℃for 1 h.The microstructure,texture and mechanical properties of rolled an...3%Y_(2)O_(3)p/ZGK200 composites were subjected to unidirectional rolling(UR)and cross rolling(CR)at 400℃and 350℃followed by annealing at 300℃for 1 h.The microstructure,texture and mechanical properties of rolled and annealed composites were systematically studied.The rolled composites exhibited a heterogeneous microstructure,consisting of deformed grains elongated along rolling direction(RD)and Y_(2)O_(3)particles bands distributed along RD.After annealing,static recrystallization(SRX)occurred and most deformed grains transformed into equiaxed grains.A non-basal texture with two strong T-texture components was obtained after UR while a non-basal elliptical/circle texture with circle multi-peaks was obtained after CR,indicating that rolling path had great influences on texture of the composites.After annealing process,R-texture component disappeared or weakened,as results,a non-basal texture with double peaks tilting from normal direction(ND)to transverse direction(TD)and a more random non-basal texture with circle multi-peaks were obtained for UR and CR composites,respectively.The yield strength of rolled composites after UR showed obvious anisotropy along RD and TD while a low anisotropic yield strength was obtained after CR.Some Y_(2)O_(3)particles broke during rolling.The fracture of the composites was attributed to the existence of Y_(2)O_(3)clusters and interfacial debonding between particles and matrix during tension,as a result,the ductility was not as superior as matrix alloy.展开更多
A novel lightweight,radiation-shielding Mg-Ta-Al layered metal-matrix composite(LMC)was successful designed by doping the extremely refractory metal(Ta)into Mg sheets.These Mg-based LMCs sheets shows excellent radiati...A novel lightweight,radiation-shielding Mg-Ta-Al layered metal-matrix composite(LMC)was successful designed by doping the extremely refractory metal(Ta)into Mg sheets.These Mg-based LMCs sheets shows excellent radiation-dose shield effect,about 145 krad·a^(−1),which is about 17 times of traditional Mg alloy,while its surface density is only about 0.9 g·cm^(−2),reducing by 60%than that of pure Ta.The quantitate relationship between radiation-dose and the materials’thickness was also confirmed to the logistic function when the surface density is in the range of 0.6-1.5 g·cm^(−2).Meantime,the rolling parameters,interface microstructure and mechanical properties in both as-rolled and annealing treated samples were evaluated.The sheets possess a special dissimilar atoms diffusion transitional zone containing an obvious inter-diffusion Mg-Al interface and the unique micro-corrugated Ta-Al interface,as well as a thin Al film with a thickness of about 10μm.The special zone could reduce the stress concentration and enhance the strength of Mg-Ta-Al LMCs.The interface bonding strength reaches up to 54-76 MPa.The ultimate tensile strength(UTS)and yield strength(TYS)of the Mg-Ta-Al sheet were high to 413 MPa and 263 MPa,respectively,along with an elongation of 5.8%.The molecular dynamics(MD)analysis results show that the two interfaces exhibit different formation mechanism,the Mg-Al interface primarily depended on Mg/Al atoms diffusion basing point defects movement,while the Ta-Al interface with a micro-interlock pining shape formed by close-packed planes slipping during high temperature strain-induced deformation process.展开更多
TA1 P-Ti/AA6061 composite plate was produced by oxidizing the surface of the titanium plate and adopting a cold roll bonding process.The results revealed that the oxide film(Ti6O)prepared on the surface of TA1 pure ti...TA1 P-Ti/AA6061 composite plate was produced by oxidizing the surface of the titanium plate and adopting a cold roll bonding process.The results revealed that the oxide film(Ti6O)prepared on the surface of TA1 pure titanium was easy to crack during the cold roll bonding,thereby promoting the formation of an effective mechanical interlock at the interface,which can effectively reduce the minimum reduction rate of the composite plates produced by cold rolling of titanium and aluminium plates.Moreover,the composite plate subjected to oxidation treatment exhibited high shear strength,particularly at a 43%reduction rate,achieving a commendable value of 117 MPa.Based on oxidation treatment and different reduction rates,the annealed composite plates at temperatures of 400,450,and 500°C displayed favorable resistance to interface delamination,highlighting their remarkable strength-plasticity compatibility as evidenced by a maximum elongation of 31.845%.展开更多
The Cu/Invar composites of 40% Cu were prepared by powder metallurgy, and the composites were rolled with 70% reduction and subsequently annealed at 750 ℃. Phases, microstructures and properties of the composites wer...The Cu/Invar composites of 40% Cu were prepared by powder metallurgy, and the composites were rolled with 70% reduction and subsequently annealed at 750 ℃. Phases, microstructures and properties of the composites were then studied. After that, the amount of a-Fe(Ni,Co) in the composites is reduced, because a-Fe(Ni,Co) partly transfers into y-Fe(Ni,Co) through the diffusion of the Ni atoms into a-Fe(Ni,Co) from Cu. When the rolling reduction is less than 40%, the deformation of Cu takes place, resulting in the movement of the Invar particles and the seaming of the pores. When the rolling reduction is in the range from 40% to 60%, the deformations of Invar and Cu occur simultaneously to form a streamline structure. After rolling till 70% and subsequent annealing, the Cu/Invar composites have fine comprehensive properties with a relative density of 98.6%, a tensile strength of 360 MPa, an elongation rate of 50%, a thermal conductivity of 25.42 W/(m.K) (as-tested) and a CTE of 10.79× 10-6/K (20-100 ℃).展开更多
Semi-solid powder rolling(SSPR) is a novel strip manufacturing process,which includes the features of semi-solid rolling and powder rolling.In this work,densification process and deformation mechanisms of B4 C and A...Semi-solid powder rolling(SSPR) is a novel strip manufacturing process,which includes the features of semi-solid rolling and powder rolling.In this work,densification process and deformation mechanisms of B4 C and AA2024 mixed powders in the presence of liquid phase were investigated.The relationships between relative densities and rolling forces were analyzed as well.The results show that liquid fraction plays an important role in the densification process which can be divided into three stages.Rolling deformation is the main densification mechanism in deformation area when the liquid fraction is lower than 20%.When the liquid fraction is equal to or higher than 20%,the flowing and filling of liquid phase are the densification mechanisms in deformation area.The relative densities increase with increasing rolling forces.The relative density–rolling force curves are similar at 550 °C and 585 °C.The characteristics of the curve shapes are apparently different at 605 °C and 625 °C.展开更多
To study the influence of rolling on the interfaces and mechanical performance of graphene-reinforced Al-matrix composites,a rolling method was used to process them.Using scanning electron microscopy(SEM),transmission...To study the influence of rolling on the interfaces and mechanical performance of graphene-reinforced Al-matrix composites,a rolling method was used to process them.Using scanning electron microscopy(SEM),transmission electron microscopy(TEM),X-ray diffraction(XRD),Raman spectroscopy,and tensile testing,this study analyzed the micromorphology,interfaces,and mechanical performance of the composites before and after rolling.The experimental results demonstrates that the composites after hot rolling has uniform structures with strong interfacial bonding.With an increase in rolling temperature,the tensile strength and elastic modulus of the composites gradually increase.However,when the rolling temperature is higher than 500°C,granular and rod-like Al4C3 phases are observed at the interfaces and the mechanical performance of the composites is degraded.When the rolling temperature is 480°C,the composites show the optimal comprehensive mechanical performance,with a tensile strength and elastic modulus of 403.3 MPa and 77.6 GPa,respectively,which represent increases of 31.6%and 36.9%,respectively,compared with the corresponding values prior to rolling.展开更多
Cu-1%Cr(mass fraction)and Cu-1%Cr-5%carbon nanotube(CNT)(mass fraction)nanocomposite powders were produced by mechanical alloying and consolidated by hot pressing.Then,nanocomposites were hot-rolled by the order of 50...Cu-1%Cr(mass fraction)and Cu-1%Cr-5%carbon nanotube(CNT)(mass fraction)nanocomposite powders were produced by mechanical alloying and consolidated by hot pressing.Then,nanocomposites were hot-rolled by the order of 50%reduction at 650°C.The structure and microstructure were investigated by X-ray diffractometry(XRD)and scanning electron microscopy(SEM).Relative density,microhardness,thermal stability,electrical and wear properties were evaluated.Compared to the Cu-Cr sample,the relative density of Cu-Cr-CNT sample is greatly improved from 75%to near full density of 98%by hot rolling.Although electrical conductivity and microhardness increase in both Cu-Cr and Cu-Cr-CNT nanocomposites after hot rolling,the effect of hot rolling on the enhancement is more prominent in the presence of CNTs.The microhardness and electrical conductivity of hot-rolled Cu-Cr-CNT nanocomposite approach HV 175 and 68%(IACS),respectively.Also,hot rolling is more effective on thermal stability improvement of Cu-Cr-CNT nanocomposite compared to Cu-Cr composite.However,after hot rolling,both the friction coef?cient and wear loss of the Cu-Cr sample display higher reduction than those of Cu-Cr-CNT nanocomposite owing to different wear mechanisms.After hot rolling,friction coefficient and wear loss of Cu-Cr sample display variation of 25%and 62%,respectively.展开更多
SiC_w/Al composite was fabricated through a squeeze cast route and coldrolled to about 30 percent, 50 percent and 70 percent reduction In thickness, respectively. Thelength of whiskers in the composite before and afte...SiC_w/Al composite was fabricated through a squeeze cast route and coldrolled to about 30 percent, 50 percent and 70 percent reduction In thickness, respectively. Thelength of whiskers in the composite before and after rolling was examined using SEM. Some of therolled composites were recrystallization annealed to remove the work hardening of matrix alloy. Thetensile strength of the rolled and annealed SiC_w/Al composites was examined and then associatedwith the change of the whisker length and the work hardening of matrix alloy. It was found that thetensile strength is a function of the degree of cold rolling. For the cold rolled composites, withthe increase in the degree of cold rolling, the tensile strength increases at first, and decreaseswhen the degree of cold rolling exceeds 50 percent. For the annealed ones, however; the tensilestrength decreases monotonously with the increase in rolling degree. The different changes intensile strength between the rolled and annealed composites could be attributed to the result of thecompetition between the work hardening of matrix resulting from the cold rolling and the worksoftening arising from the change of whisker length.展开更多
A 20 vol. percent SiC_p/Al composite was fabricated by squeeze casting, ofwhich a new process for fabricating the preform was used by blending Al powder and SiC particulateswith average diameters of 10 and 3.5 mu m, r...A 20 vol. percent SiC_p/Al composite was fabricated by squeeze casting, ofwhich a new process for fabricating the preform was used by blending Al powder and SiC particulateswith average diameters of 10 and 3.5 mu m, respectively. The microstructure of the as-cast and thehot-rolled composite was investigated by using TEM, EDS, and SEM, and their tensile properties weremeasured at room temperature. The results show that the ultimate tensile strength and ultimateelongation of the hot-rolled composite are 80 percent and 140 percent higher than those of theas-cast one. The TEM observation result indicates that there are high density of dislocations anddislocation tangles in the hot-rolled composite. Al_2O_3 layers in the composite resulting from thesurface oxidation of the aluminum powders were damaged to spherical particles during hot rolling.All the results indicate that hot-rolling can improve the mechanical properties of the compositeand, therefore, engineering components of the 20 vol. percent SiC_p/Al composite can be produced bysqueeze casting followed by hot-rolling.展开更多
Ti/Cu/Ti laminated composites were fabricated by corrugated rolling(CR) and flat rolling(FR) method.Microstructure and mechanical properties of CR and FR laminated composites were investigated by scanning electron mic...Ti/Cu/Ti laminated composites were fabricated by corrugated rolling(CR) and flat rolling(FR) method.Microstructure and mechanical properties of CR and FR laminated composites were investigated by scanning electron microscopy, numerical simulation methods, peel and tensile examinations. The effect of CR and FR was comparatively analyzed. The results showed that the CR and FR laminated composites exhibited different effective plastic strain distributions of the Ti layer and Cu layer at the interface. The recrystallization texture, prismatic texture and pyramidal texture were developed in the Ti layer by CR, while the R-Goss texture and shear texture were developed in the Cu layer by CR. The typical deformation texture components were developed in the Ti layer and Cu layer of FR laminated composites. The CR laminated composites had higher bond strength, tensile strength and ductility.展开更多
Deep rolling is one of the most widely used surface mechanical treatments among several methods used to generate compressive residual stress. This process is usually used for axisymmetric components and can lead to im...Deep rolling is one of the most widely used surface mechanical treatments among several methods used to generate compressive residual stress. This process is usually used for axisymmetric components and can lead to improvements of the surface quality, dimensional accuracy, and mechanical properties. In this study, we deduced the appropriate deep rolling parameters for Al-3vol%Si C nanocomposite samples using roughness and microhardness measurements. The nanocomposite samples were fabricated using a combination of mechanical milling, cold pressing, and hot extrusion techniques. Density measurements indicated acceptable densification of the samples, with no porosity. The results of tensile tests showed that the samples are sufficiently strong for the deep rolling process and also indicated near 50% improvement of tensile strength after incorporating Si C nanoparticle reinforcements. The effects of some important rolling parameters, including the penetration depth, rotation speed, feed rate, and the number of passes, on the surface quality and microhardness were also investigated. The results demonstrated that decreasing the feed rate and increasing the number of passes can lead to greater surface hardness and lower surface roughness.展开更多
A new structure design method of elastic composite cylindrical roller bearing is proposed, in which PTFE is embedded into a hollow cylindrical rolling element, according to the principle of creative combinations and t...A new structure design method of elastic composite cylindrical roller bearing is proposed, in which PTFE is embedded into a hollow cylindrical rolling element, according to the principle of creative combinations and through innovation research on cylindrical roller bearing structure. In order to systematically investigate the inner wall bending stress of the rolling element in elastic composite cylindrical roller bearing, finite element analysis on different elastic composite cylindrical rolling elements was conducted. The results show that, the bending stress of the elastic composite cylindrical rolling increases along with the increase of hollowness with the same filling material. The bending stress of the elastic composite cylindrical rolling element decreases along with the increase of the elasticity modulus of the material under the same physical dimension. Under the same load, on hollow cylindrical rolling element, the maximum bending tensile stress values of the elastic composite cylindrical rolling element after material filling at 0° and 180° are 8.2% and 9.5%, respectively, lower than those of the deep cavity hollow cylindrical rolling element. In addition, the maximum bending-compressive stress value at 90° is decreased by 6.1%.展开更多
A kind of Al-TiB2/TiC in situ composite with a homogenous microstructure was successfully prepared through in situ reaction of pure Ti and Al-B-C alloy with molten aluminum.In order to improve the distribution of the ...A kind of Al-TiB2/TiC in situ composite with a homogenous microstructure was successfully prepared through in situ reaction of pure Ti and Al-B-C alloy with molten aluminum.In order to improve the distribution of the particles and mechanical properties of the composites,subsequent hot rolling with increasing reduction was carried out.The microstructure evolution of the composites was characterized using field emission scanning electron microscopy(FESEM)and the mechanical properties were studied through tensile tests and microhardness measurement.It is found that both the microstructure uniformity and mechanical properties of the composites are significantly improved with increasing rolling reduction.The ultimate tensile strength and microhardness of the composites with90%rolling reduction reach185.9MPa and HV59.8,respectively,140%and35%higher than those of as-cast ones.Furthermore,the strengthening mechanism of the composite was analyzed based on the fracture morphologies.展开更多
The finite element polycrystal model (FEPM) was extended and applied to simulate the development of the cold rolling textures of matrix aluminum in deformation processed two-phase 10% and 20%Nb/Al(in volume fraction) ...The finite element polycrystal model (FEPM) was extended and applied to simulate the development of the cold rolling textures of matrix aluminum in deformation processed two-phase 10% and 20%Nb/Al(in volume fraction) metal-metal composites on the basis of slip deformation of individual grains. This simulation method can assure the continuity of stress and displacement at the boundary during heterogeneous deformation and take arbitrary boundary conditions into consideration. The starting hot-extruded textures, as initial input condition, were taken into account in the FEPM simulation. The simulation results show that the main texture components and their evolution after various cold rolling reductions in 10% and 20%Nb/Al metal-metal composites are well qualitatively in agreement with the experimental ones. The initially extruded textures are rather weak, so they have no much influence on the simulated final cold rolling textures of the matrix aluminum for Nb/Al composites.展开更多
This paper deals with the test research on noise and fatigue life of the composite rolling bearings which have been developed recently. The test results show that the-composite rolling bearings have remarkable advanta...This paper deals with the test research on noise and fatigue life of the composite rolling bearings which have been developed recently. The test results show that the-composite rolling bearings have remarkable advantages of low noise and great load-bearing capacity over plastic ones.展开更多
The object of this study was to find the optimum conditions for the production of a sandwich composite from the sheets of brass-steel-brass. The experimental data obtained during the production process were used to va...The object of this study was to find the optimum conditions for the production of a sandwich composite from the sheets of brass-steel-brass. The experimental data obtained during the production process were used to validate the simulation program, which was written to establish the relation between the interface morphology and the thickness reduction amount of the composite. For this purpose, two surfaces of a steel sheet were first prepared by scratching brushing before inserting it between two brass sheets with smooth surfaces. Three sheets were then subjected to a cold rolling process for producing a tri-layer composite with various thick- nesses. The sheet interface after rolling was studied by different techniques, and the bonding strength for each rolling condition was determined by peeling test. Moreover, a relation between interfacial bonding strength and thickness reduction was found. The simulation results were compared with the experimental data and the available theoretical models to modify the original simulation program with high application efficiency used for predicting the behavior of the interface under different pressures.展开更多
A SiC w/Al composite was fabricated through a squeeze cast route and cold rolled to about 30%, 50% and 70% reduction in thickness, respectively. The length of whiskers in the composite before and after rolling was ex...A SiC w/Al composite was fabricated through a squeeze cast route and cold rolled to about 30%, 50% and 70% reduction in thickness, respectively. The length of whiskers in the composite before and after rolling was examined using SEM. Some of the rolled composites were annealed by recrystallizing to remove the work hardening of the matrix alloy. The hardness of the rolled and annealed SiC w/Al composites was examined and then associated with the change of the whisker length and the work hardening of the matrix alloy. It was found that the hardness was a function of the degree of cold rolling. For the cold rolled composites, with the increase in the degree of cold rolling, the hardness increases at first, and decreases when the degree of cold rolling exceeds 50%. For the annealed ones, however, the hardness decreases monotonously with the increase in rolling degree. The different changes in hardness between the rolled and annealed composites could be attributed to a result of the competition between the work hardening of the matrix resulting from the cold rolling and the work softening arising from the change of whisker length.展开更多
By selecting flexible polycrystalline Ag as the metallic substrates, highly c axis (001) textured YBCO thin films were fabricated by using a modified magnetron sputtering equipment which can accomplish dynamic de...By selecting flexible polycrystalline Ag as the metallic substrates, highly c axis (001) textured YBCO thin films were fabricated by using a modified magnetron sputtering equipment which can accomplish dynamic deposition and in-situ anneal treatment. The textures of Ag substrates have important effects on forming YBCO films with high critical current densities. Research on the textures of cold rolling Ag at different deformation degrees and recrystallization textures of Ag at different temperatures shows that in plane alignment of YBCO films is difficult to be obtained directly on cold rolling Ag substrates, because of the texture change of Ag during deposition heating of substrates and the strong dependence of J c of YBCO films on grain boundary misorientation angle of substrates. The recrystallization textures with cube (001) and rotated cube (001) in Ag were obtained. Experiments offer a possible prospect for the further research of fabricating sharp biaxially texture in Ag and the following deposition of high J c YBCO films directly on it.展开更多
The 1.0%Al2O3/Cu(mass fraction) composite was prepared by hot pressing(HP),then treated by rolling to get a full density. The microstructures and the micro area element distribution of the composite were analyzed by S...The 1.0%Al2O3/Cu(mass fraction) composite was prepared by hot pressing(HP),then treated by rolling to get a full density. The microstructures and the micro area element distribution of the composite were analyzed by SEM. The density,electric conductivity and tensile strength were also investigated. The experimental results show that the alumina particles are more dispersed and become smaller through a single-pass rolling. The pore existing in the composite is eliminated or closed under the rolling force. The relative density increases from 98.4% to 99.2%. The electric conductivity increases from 88.9%IACS to 91.2%IACS. The tensile strength is increased by 47% from 300 MPa to 440 MPa.展开更多
基金financial supports from the Natural Science Foundation of Shandong Province(ZR2021ME241)the Natural Science Foundation of Liaoning Province(No.2020-MS-004)+2 种基金the National Natural Science Foundation of China(NSFC,Nos.51601193 and 51701218)State Key Program of National Natural Science of China(No.51531002)National Key Research and Development Program of China(No.2016YFB0301104).
文摘3%Y_(2)O_(3)p/ZGK200 composites were subjected to unidirectional rolling(UR)and cross rolling(CR)at 400℃and 350℃followed by annealing at 300℃for 1 h.The microstructure,texture and mechanical properties of rolled and annealed composites were systematically studied.The rolled composites exhibited a heterogeneous microstructure,consisting of deformed grains elongated along rolling direction(RD)and Y_(2)O_(3)particles bands distributed along RD.After annealing,static recrystallization(SRX)occurred and most deformed grains transformed into equiaxed grains.A non-basal texture with two strong T-texture components was obtained after UR while a non-basal elliptical/circle texture with circle multi-peaks was obtained after CR,indicating that rolling path had great influences on texture of the composites.After annealing process,R-texture component disappeared or weakened,as results,a non-basal texture with double peaks tilting from normal direction(ND)to transverse direction(TD)and a more random non-basal texture with circle multi-peaks were obtained for UR and CR composites,respectively.The yield strength of rolled composites after UR showed obvious anisotropy along RD and TD while a low anisotropic yield strength was obtained after CR.Some Y_(2)O_(3)particles broke during rolling.The fracture of the composites was attributed to the existence of Y_(2)O_(3)clusters and interfacial debonding between particles and matrix during tension,as a result,the ductility was not as superior as matrix alloy.
基金supported by the National Natural Science Foundation of China(grant no.52192603,52275308).
文摘A novel lightweight,radiation-shielding Mg-Ta-Al layered metal-matrix composite(LMC)was successful designed by doping the extremely refractory metal(Ta)into Mg sheets.These Mg-based LMCs sheets shows excellent radiation-dose shield effect,about 145 krad·a^(−1),which is about 17 times of traditional Mg alloy,while its surface density is only about 0.9 g·cm^(−2),reducing by 60%than that of pure Ta.The quantitate relationship between radiation-dose and the materials’thickness was also confirmed to the logistic function when the surface density is in the range of 0.6-1.5 g·cm^(−2).Meantime,the rolling parameters,interface microstructure and mechanical properties in both as-rolled and annealing treated samples were evaluated.The sheets possess a special dissimilar atoms diffusion transitional zone containing an obvious inter-diffusion Mg-Al interface and the unique micro-corrugated Ta-Al interface,as well as a thin Al film with a thickness of about 10μm.The special zone could reduce the stress concentration and enhance the strength of Mg-Ta-Al LMCs.The interface bonding strength reaches up to 54-76 MPa.The ultimate tensile strength(UTS)and yield strength(TYS)of the Mg-Ta-Al sheet were high to 413 MPa and 263 MPa,respectively,along with an elongation of 5.8%.The molecular dynamics(MD)analysis results show that the two interfaces exhibit different formation mechanism,the Mg-Al interface primarily depended on Mg/Al atoms diffusion basing point defects movement,while the Ta-Al interface with a micro-interlock pining shape formed by close-packed planes slipping during high temperature strain-induced deformation process.
基金supports from the National Natural Science Foundation of China(Nos.52075472,52004242)the National Key Research and Development Program of China(No.2018YFA0707300)the Natural Science Foundation of Hebei Province,China(No.E2020203001)。
文摘TA1 P-Ti/AA6061 composite plate was produced by oxidizing the surface of the titanium plate and adopting a cold roll bonding process.The results revealed that the oxide film(Ti6O)prepared on the surface of TA1 pure titanium was easy to crack during the cold roll bonding,thereby promoting the formation of an effective mechanical interlock at the interface,which can effectively reduce the minimum reduction rate of the composite plates produced by cold rolling of titanium and aluminium plates.Moreover,the composite plate subjected to oxidation treatment exhibited high shear strength,particularly at a 43%reduction rate,achieving a commendable value of 117 MPa.Based on oxidation treatment and different reduction rates,the annealed composite plates at temperatures of 400,450,and 500°C displayed favorable resistance to interface delamination,highlighting their remarkable strength-plasticity compatibility as evidenced by a maximum elongation of 31.845%.
文摘The Cu/Invar composites of 40% Cu were prepared by powder metallurgy, and the composites were rolled with 70% reduction and subsequently annealed at 750 ℃. Phases, microstructures and properties of the composites were then studied. After that, the amount of a-Fe(Ni,Co) in the composites is reduced, because a-Fe(Ni,Co) partly transfers into y-Fe(Ni,Co) through the diffusion of the Ni atoms into a-Fe(Ni,Co) from Cu. When the rolling reduction is less than 40%, the deformation of Cu takes place, resulting in the movement of the Invar particles and the seaming of the pores. When the rolling reduction is in the range from 40% to 60%, the deformations of Invar and Cu occur simultaneously to form a streamline structure. After rolling till 70% and subsequent annealing, the Cu/Invar composites have fine comprehensive properties with a relative density of 98.6%, a tensile strength of 360 MPa, an elongation rate of 50%, a thermal conductivity of 25.42 W/(m.K) (as-tested) and a CTE of 10.79× 10-6/K (20-100 ℃).
基金Project(2013KJCX0014)supported by the Key Project of Department of Education of Guangdong Province,China
文摘Semi-solid powder rolling(SSPR) is a novel strip manufacturing process,which includes the features of semi-solid rolling and powder rolling.In this work,densification process and deformation mechanisms of B4 C and AA2024 mixed powders in the presence of liquid phase were investigated.The relationships between relative densities and rolling forces were analyzed as well.The results show that liquid fraction plays an important role in the densification process which can be divided into three stages.Rolling deformation is the main densification mechanism in deformation area when the liquid fraction is lower than 20%.When the liquid fraction is equal to or higher than 20%,the flowing and filling of liquid phase are the densification mechanisms in deformation area.The relative densities increase with increasing rolling forces.The relative density–rolling force curves are similar at 550 °C and 585 °C.The characteristics of the curve shapes are apparently different at 605 °C and 625 °C.
基金financially supported by the National Key Development Program of China for the “13th Five-Year Plan”(No.2016YFB0700300)
文摘To study the influence of rolling on the interfaces and mechanical performance of graphene-reinforced Al-matrix composites,a rolling method was used to process them.Using scanning electron microscopy(SEM),transmission electron microscopy(TEM),X-ray diffraction(XRD),Raman spectroscopy,and tensile testing,this study analyzed the micromorphology,interfaces,and mechanical performance of the composites before and after rolling.The experimental results demonstrates that the composites after hot rolling has uniform structures with strong interfacial bonding.With an increase in rolling temperature,the tensile strength and elastic modulus of the composites gradually increase.However,when the rolling temperature is higher than 500°C,granular and rod-like Al4C3 phases are observed at the interfaces and the mechanical performance of the composites is degraded.When the rolling temperature is 480°C,the composites show the optimal comprehensive mechanical performance,with a tensile strength and elastic modulus of 403.3 MPa and 77.6 GPa,respectively,which represent increases of 31.6%and 36.9%,respectively,compared with the corresponding values prior to rolling.
基金the financial support of University of Tehran for this researchfinancial supports of Iran Nanotechnology Initiative Council
文摘Cu-1%Cr(mass fraction)and Cu-1%Cr-5%carbon nanotube(CNT)(mass fraction)nanocomposite powders were produced by mechanical alloying and consolidated by hot pressing.Then,nanocomposites were hot-rolled by the order of 50%reduction at 650°C.The structure and microstructure were investigated by X-ray diffractometry(XRD)and scanning electron microscopy(SEM).Relative density,microhardness,thermal stability,electrical and wear properties were evaluated.Compared to the Cu-Cr sample,the relative density of Cu-Cr-CNT sample is greatly improved from 75%to near full density of 98%by hot rolling.Although electrical conductivity and microhardness increase in both Cu-Cr and Cu-Cr-CNT nanocomposites after hot rolling,the effect of hot rolling on the enhancement is more prominent in the presence of CNTs.The microhardness and electrical conductivity of hot-rolled Cu-Cr-CNT nanocomposite approach HV 175 and 68%(IACS),respectively.Also,hot rolling is more effective on thermal stability improvement of Cu-Cr-CNT nanocomposite compared to Cu-Cr composite.However,after hot rolling,both the friction coef?cient and wear loss of the Cu-Cr sample display higher reduction than those of Cu-Cr-CNT nanocomposite owing to different wear mechanisms.After hot rolling,friction coefficient and wear loss of Cu-Cr sample display variation of 25%and 62%,respectively.
基金This work is financially supported by the National Natural Science Foundation if China(No.50071031)
文摘SiC_w/Al composite was fabricated through a squeeze cast route and coldrolled to about 30 percent, 50 percent and 70 percent reduction In thickness, respectively. Thelength of whiskers in the composite before and after rolling was examined using SEM. Some of therolled composites were recrystallization annealed to remove the work hardening of matrix alloy. Thetensile strength of the rolled and annealed SiC_w/Al composites was examined and then associatedwith the change of the whisker length and the work hardening of matrix alloy. It was found that thetensile strength is a function of the degree of cold rolling. For the cold rolled composites, withthe increase in the degree of cold rolling, the tensile strength increases at first, and decreaseswhen the degree of cold rolling exceeds 50 percent. For the annealed ones, however; the tensilestrength decreases monotonously with the increase in rolling degree. The different changes intensile strength between the rolled and annealed composites could be attributed to the result of thecompetition between the work hardening of matrix resulting from the cold rolling and the worksoftening arising from the change of whisker length.
文摘A 20 vol. percent SiC_p/Al composite was fabricated by squeeze casting, ofwhich a new process for fabricating the preform was used by blending Al powder and SiC particulateswith average diameters of 10 and 3.5 mu m, respectively. The microstructure of the as-cast and thehot-rolled composite was investigated by using TEM, EDS, and SEM, and their tensile properties weremeasured at room temperature. The results show that the ultimate tensile strength and ultimateelongation of the hot-rolled composite are 80 percent and 140 percent higher than those of theas-cast one. The TEM observation result indicates that there are high density of dislocations anddislocation tangles in the hot-rolled composite. Al_2O_3 layers in the composite resulting from thesurface oxidation of the aluminum powders were damaged to spherical particles during hot rolling.All the results indicate that hot-rolling can improve the mechanical properties of the compositeand, therefore, engineering components of the 20 vol. percent SiC_p/Al composite can be produced bysqueeze casting followed by hot-rolling.
基金financially supported by the National Key R&D Program of China (No.2018YFA0707300)the Natural Science Foundation of Shanxi Province,China (No.201801D221131)+2 种基金the National Natural Science Foundation of China (Nos.51905372,51904206,51805359,52075359)Shanxi Province Science and Technology Major Project,China (No.20181102011)China Postdoctoral Science Foundation (No.2020M670705)。
文摘Ti/Cu/Ti laminated composites were fabricated by corrugated rolling(CR) and flat rolling(FR) method.Microstructure and mechanical properties of CR and FR laminated composites were investigated by scanning electron microscopy, numerical simulation methods, peel and tensile examinations. The effect of CR and FR was comparatively analyzed. The results showed that the CR and FR laminated composites exhibited different effective plastic strain distributions of the Ti layer and Cu layer at the interface. The recrystallization texture, prismatic texture and pyramidal texture were developed in the Ti layer by CR, while the R-Goss texture and shear texture were developed in the Cu layer by CR. The typical deformation texture components were developed in the Ti layer and Cu layer of FR laminated composites. The CR laminated composites had higher bond strength, tensile strength and ductility.
文摘Deep rolling is one of the most widely used surface mechanical treatments among several methods used to generate compressive residual stress. This process is usually used for axisymmetric components and can lead to improvements of the surface quality, dimensional accuracy, and mechanical properties. In this study, we deduced the appropriate deep rolling parameters for Al-3vol%Si C nanocomposite samples using roughness and microhardness measurements. The nanocomposite samples were fabricated using a combination of mechanical milling, cold pressing, and hot extrusion techniques. Density measurements indicated acceptable densification of the samples, with no porosity. The results of tensile tests showed that the samples are sufficiently strong for the deep rolling process and also indicated near 50% improvement of tensile strength after incorporating Si C nanoparticle reinforcements. The effects of some important rolling parameters, including the penetration depth, rotation speed, feed rate, and the number of passes, on the surface quality and microhardness were also investigated. The results demonstrated that decreasing the feed rate and increasing the number of passes can lead to greater surface hardness and lower surface roughness.
基金Project(51175168)supported by the National Natural Science Foundation of ChinaProjects(2011GK3148,2012GK3092)supported by Science and Technology Program of Hunan Province,China
文摘A new structure design method of elastic composite cylindrical roller bearing is proposed, in which PTFE is embedded into a hollow cylindrical rolling element, according to the principle of creative combinations and through innovation research on cylindrical roller bearing structure. In order to systematically investigate the inner wall bending stress of the rolling element in elastic composite cylindrical roller bearing, finite element analysis on different elastic composite cylindrical rolling elements was conducted. The results show that, the bending stress of the elastic composite cylindrical rolling increases along with the increase of hollowness with the same filling material. The bending stress of the elastic composite cylindrical rolling element decreases along with the increase of the elasticity modulus of the material under the same physical dimension. Under the same load, on hollow cylindrical rolling element, the maximum bending tensile stress values of the elastic composite cylindrical rolling element after material filling at 0° and 180° are 8.2% and 9.5%, respectively, lower than those of the deep cavity hollow cylindrical rolling element. In addition, the maximum bending-compressive stress value at 90° is decreased by 6.1%.
基金Project(51501092)supported by the National Natural Science Foundation of ChinaProject(30915011332)supported by the Fundamental Research Funds for the Central Universities,ChinaProject(2014M550292)supported by China Postdoctoral Science Foundation
文摘A kind of Al-TiB2/TiC in situ composite with a homogenous microstructure was successfully prepared through in situ reaction of pure Ti and Al-B-C alloy with molten aluminum.In order to improve the distribution of the particles and mechanical properties of the composites,subsequent hot rolling with increasing reduction was carried out.The microstructure evolution of the composites was characterized using field emission scanning electron microscopy(FESEM)and the mechanical properties were studied through tensile tests and microhardness measurement.It is found that both the microstructure uniformity and mechanical properties of the composites are significantly improved with increasing rolling reduction.The ultimate tensile strength and microhardness of the composites with90%rolling reduction reach185.9MPa and HV59.8,respectively,140%and35%higher than those of as-cast ones.Furthermore,the strengthening mechanism of the composite was analyzed based on the fracture morphologies.
文摘The finite element polycrystal model (FEPM) was extended and applied to simulate the development of the cold rolling textures of matrix aluminum in deformation processed two-phase 10% and 20%Nb/Al(in volume fraction) metal-metal composites on the basis of slip deformation of individual grains. This simulation method can assure the continuity of stress and displacement at the boundary during heterogeneous deformation and take arbitrary boundary conditions into consideration. The starting hot-extruded textures, as initial input condition, were taken into account in the FEPM simulation. The simulation results show that the main texture components and their evolution after various cold rolling reductions in 10% and 20%Nb/Al metal-metal composites are well qualitatively in agreement with the experimental ones. The initially extruded textures are rather weak, so they have no much influence on the simulated final cold rolling textures of the matrix aluminum for Nb/Al composites.
文摘This paper deals with the test research on noise and fatigue life of the composite rolling bearings which have been developed recently. The test results show that the-composite rolling bearings have remarkable advantages of low noise and great load-bearing capacity over plastic ones.
文摘The object of this study was to find the optimum conditions for the production of a sandwich composite from the sheets of brass-steel-brass. The experimental data obtained during the production process were used to validate the simulation program, which was written to establish the relation between the interface morphology and the thickness reduction amount of the composite. For this purpose, two surfaces of a steel sheet were first prepared by scratching brushing before inserting it between two brass sheets with smooth surfaces. Three sheets were then subjected to a cold rolling process for producing a tri-layer composite with various thick- nesses. The sheet interface after rolling was studied by different techniques, and the bonding strength for each rolling condition was determined by peeling test. Moreover, a relation between interfacial bonding strength and thickness reduction was found. The simulation results were compared with the experimental data and the available theoretical models to modify the original simulation program with high application efficiency used for predicting the behavior of the interface under different pressures.
基金FundedbytheNationalNaturalScienceFoundationofChi na (No .5 0 0 710 31)
文摘A SiC w/Al composite was fabricated through a squeeze cast route and cold rolled to about 30%, 50% and 70% reduction in thickness, respectively. The length of whiskers in the composite before and after rolling was examined using SEM. Some of the rolled composites were annealed by recrystallizing to remove the work hardening of the matrix alloy. The hardness of the rolled and annealed SiC w/Al composites was examined and then associated with the change of the whisker length and the work hardening of the matrix alloy. It was found that the hardness was a function of the degree of cold rolling. For the cold rolled composites, with the increase in the degree of cold rolling, the hardness increases at first, and decreases when the degree of cold rolling exceeds 50%. For the annealed ones, however, the hardness decreases monotonously with the increase in rolling degree. The different changes in hardness between the rolled and annealed composites could be attributed to a result of the competition between the work hardening of the matrix resulting from the cold rolling and the work softening arising from the change of whisker length.
文摘By selecting flexible polycrystalline Ag as the metallic substrates, highly c axis (001) textured YBCO thin films were fabricated by using a modified magnetron sputtering equipment which can accomplish dynamic deposition and in-situ anneal treatment. The textures of Ag substrates have important effects on forming YBCO films with high critical current densities. Research on the textures of cold rolling Ag at different deformation degrees and recrystallization textures of Ag at different temperatures shows that in plane alignment of YBCO films is difficult to be obtained directly on cold rolling Ag substrates, because of the texture change of Ag during deposition heating of substrates and the strong dependence of J c of YBCO films on grain boundary misorientation angle of substrates. The recrystallization textures with cube (001) and rotated cube (001) in Ag were obtained. Experiments offer a possible prospect for the further research of fabricating sharp biaxially texture in Ag and the following deposition of high J c YBCO films directly on it.
基金Project (50174007) supported by the National Natural Science Foundation of China
文摘The 1.0%Al2O3/Cu(mass fraction) composite was prepared by hot pressing(HP),then treated by rolling to get a full density. The microstructures and the micro area element distribution of the composite were analyzed by SEM. The density,electric conductivity and tensile strength were also investigated. The experimental results show that the alumina particles are more dispersed and become smaller through a single-pass rolling. The pore existing in the composite is eliminated or closed under the rolling force. The relative density increases from 98.4% to 99.2%. The electric conductivity increases from 88.9%IACS to 91.2%IACS. The tensile strength is increased by 47% from 300 MPa to 440 MPa.