The method to predict roll deformation precisely and efficiently is vital for the strip shape control of a six-high rolling mill. Traditional calculation methods of roll deformation, such as the finite element method ...The method to predict roll deformation precisely and efficiently is vital for the strip shape control of a six-high rolling mill. Traditional calculation methods of roll deformation, such as the finite element method and the influence function method, have been widely used due to their accuracies. However, the required calculation time is too long to be applied to the realtime control. Therefore, a rapid calculation method for predicting roll deformation of a six-high rolling mill was proposed, which employed the finite difference method to calculate the roll deflection and used a polynomial to describe the nonlinear relationship between roll flattening and roll contact pressure. Furthermore, a new correction strategy was proposed in the iteration, where the roll center flattening and the roll flattening deviation were put forward and corrected simultaneously in the iteration process according to the static equilibrium of roll. Finally, by the comparison with traditional methods, the proposed method was proved to be more efficient and it was suitable for the online calculation of the strip shape control.展开更多
对2300 mm CVC六辊冷轧机轧制3102合金空调箔边紧问题进行分析研究,主要因为轧辊边部散热大,热凸度不均,导致边紧肋松缺陷。通过调整输入宽度,增加板型辊测量环覆盖率,调整前后张力,增大C4和A16板形目标曲线系数,有效改善边紧肋松板形缺...对2300 mm CVC六辊冷轧机轧制3102合金空调箔边紧问题进行分析研究,主要因为轧辊边部散热大,热凸度不均,导致边紧肋松缺陷。通过调整输入宽度,增加板型辊测量环覆盖率,调整前后张力,增大C4和A16板形目标曲线系数,有效改善边紧肋松板形缺陷,并将裂变宽度由10 mm控制到5 mm以内,提高了空调箔坯料成品率。展开更多
基金This work was financially supported by the National Natural Science Foundation of China （51674028）, and Fundamental Research Funds for the Central Universities （FRF-IC- 16-001）.
文摘The method to predict roll deformation precisely and efficiently is vital for the strip shape control of a six-high rolling mill. Traditional calculation methods of roll deformation, such as the finite element method and the influence function method, have been widely used due to their accuracies. However, the required calculation time is too long to be applied to the realtime control. Therefore, a rapid calculation method for predicting roll deformation of a six-high rolling mill was proposed, which employed the finite difference method to calculate the roll deflection and used a polynomial to describe the nonlinear relationship between roll flattening and roll contact pressure. Furthermore, a new correction strategy was proposed in the iteration, where the roll center flattening and the roll flattening deviation were put forward and corrected simultaneously in the iteration process according to the static equilibrium of roll. Finally, by the comparison with traditional methods, the proposed method was proved to be more efficient and it was suitable for the online calculation of the strip shape control.
文摘对2300 mm CVC六辊冷轧机轧制3102合金空调箔边紧问题进行分析研究,主要因为轧辊边部散热大,热凸度不均,导致边紧肋松缺陷。通过调整输入宽度,增加板型辊测量环覆盖率,调整前后张力,增大C4和A16板形目标曲线系数,有效改善边紧肋松板形缺陷,并将裂变宽度由10 mm控制到5 mm以内,提高了空调箔坯料成品率。
