This paper describes an investigation of active bit vibration on the penetration mechanisms and bit-rock interaction for drilling with a diamond impregnated coring bit. A series of drill-off tests(DOTs) were conducted...This paper describes an investigation of active bit vibration on the penetration mechanisms and bit-rock interaction for drilling with a diamond impregnated coring bit. A series of drill-off tests(DOTs) were conducted where the drilling rate-of-penetration(ROP) was measured at a series of step-wise increasing static bit thrusts or weight-on-bits(WOBs). Two active DOTs were conducted by applying 60 Hz axial vibration at the bit-rock interface using an electromagnetic vibrating table mounted underneath the drilling samples, and a passive DOT was conducted where the bit was allowed to vibrate naturally with lower amplitude due to the compliance of the drilling sample mountings. During drilling, an acoustic emission(AE) system was used to record the AE signals generated by the diamond cutter penetration and the cuttings were collected for grain size analysis. The instrumented drilling system recorded the dynamic motions of the bit-rock interface using a laser displacement sensor, a load cell, and an LVDT(linear variable differential transformer) recorded the dynamic WOB and the ROP, respectively. Calibration with the drilling system showed that rotary speed was approximately the same at any given WOB, facilitating comparison of the results at the same WOB. Analysis of the experimental results shows that the ROP of the bit at any given WOB increased with higher amplitude of axial bit-rock vibration, and the drill cuttings increased in size with a higher ROP. Spectral analysis of the AEs indicated that the higher ROP and larger cutting size were correlated with a higher AE energy and a lower AE frequency. This indicated that larger fractures were being created to generate larger cutting size. Overall, these results indicate that a greater magnitude of axial bit-rock vibration produces larger fractures and generates larger cuttings which, at the same rotary speed, results in a higher ROP.展开更多
为了对渗流状态进行预测预报,从而预防渗透破坏事故的发生,基于地下水位上升、不同尾矿砂粒径以及渗流速度诱发的弹性波信号,采用声发射技术对尾矿砂介质的渗流状态进行监测。由800,1100,1400 mm 3种不同水头高度(流速)下的水流分别渗入...为了对渗流状态进行预测预报,从而预防渗透破坏事故的发生,基于地下水位上升、不同尾矿砂粒径以及渗流速度诱发的弹性波信号,采用声发射技术对尾矿砂介质的渗流状态进行监测。由800,1100,1400 mm 3种不同水头高度(流速)下的水流分别渗入0.1~0.25,0.25~0.5,0.5~1 mm以及混合粒径的尾矿砂介质中,模拟尾矿坝渗流,监测渗流过程的AE信号,分析液面上升、不同粒径尾矿砂颗粒以及不同流速下的渗流AE信号特征。结果表明:在试验所选用的几组粒径中,流速相同时,粒径较大的尾矿砂渗流产生的AE事件数量多、幅值大,即粒径越大,尾矿砂渗流过程的AE信号越强;同一粒径下,流速越小,渗流产生的AE信号幅值越小,AE事件数越少,即流速越小,尾矿砂渗流过程的AE信号越弱;液面上升过程中,在液面位置处产生的AE信号最强,且AE信号随液面位置与传感器距离而变化,越接近传感器AE信号越强,这表明AE技术能够较为准确地监测渗流过程中液面上升。研究结果可为尾矿坝渗流监测提供理论与技术支持。展开更多
Particle size distribution(PSD) is an important parameter in the process of fluidization,and it always plays a crucial role in a gas-solid fluidized system.A PSD model for on-line PSD determination based on acoustic e...Particle size distribution(PSD) is an important parameter in the process of fluidization,and it always plays a crucial role in a gas-solid fluidized system.A PSD model for on-line PSD determination based on acoustic emission(AE) measurement was developed according to the mechanism of particle collision with the inner wall of the cylinder and multi-scale wavelet decomposition analysis.This PSD model illuminates the quantitative relationship between the energy percentage of AE signals for different scales and the PSD,which indicates the feasibility of the application of the PSD model.Experiments were undertaken both in lab and plant gas-solid fluidized setup with polyethylene particles,and the parameters of the PSD model were calibrated and revised.The experimental conditions and results proved that the PSD model was suitable for on-line measurement and was sufficiently sensible and accurate.Concerning agglomeration,the PSD model also showed exact serviceability on detecting the onset of agglomeration by abnormal PSD,and the result agreed with that from the radiation method.Ultimately,AE measurement was found to be a reliable and credible means for understanding the PSD information that affects the behavior of a system,which can provide valuable guidance for practical applications.展开更多
Under the as-welded condition the fatigue crack initiation period was considered nonexistent and Linear Elastic Fracture Mechanics（LEFM） was used to calculate fatigue strength for a range of weld geometries. Fractur...Under the as-welded condition the fatigue crack initiation period was considered nonexistent and Linear Elastic Fracture Mechanics（LEFM） was used to calculate fatigue strength for a range of weld geometries. Fracture mechanics assessment of welded joints requires accurate solutions for stress intensity factor（SIF）. However, the solutions for the SIF of complex welded joints are dificult to determine due to the complicated correction factors. Three methods for SIF prediction are discussed on illet welded specimens containing continuous or semi-elliptical surface cracks, including the traditional correction method Mk, the approximate correction method Kt, and the suggested additional crack size method（ac＋ae）.The new additional crack parameter ae is used to replace the stress concentration effect of weld proile Mk, which simpliies the calculation process. Experimental results are collected to support fatigue strength assessment of the additional crack size method.展开更多
基金funded by Atlantic Canada Opportunity Agency (AIF contract number: 7812636-1920044)
文摘This paper describes an investigation of active bit vibration on the penetration mechanisms and bit-rock interaction for drilling with a diamond impregnated coring bit. A series of drill-off tests(DOTs) were conducted where the drilling rate-of-penetration(ROP) was measured at a series of step-wise increasing static bit thrusts or weight-on-bits(WOBs). Two active DOTs were conducted by applying 60 Hz axial vibration at the bit-rock interface using an electromagnetic vibrating table mounted underneath the drilling samples, and a passive DOT was conducted where the bit was allowed to vibrate naturally with lower amplitude due to the compliance of the drilling sample mountings. During drilling, an acoustic emission(AE) system was used to record the AE signals generated by the diamond cutter penetration and the cuttings were collected for grain size analysis. The instrumented drilling system recorded the dynamic motions of the bit-rock interface using a laser displacement sensor, a load cell, and an LVDT(linear variable differential transformer) recorded the dynamic WOB and the ROP, respectively. Calibration with the drilling system showed that rotary speed was approximately the same at any given WOB, facilitating comparison of the results at the same WOB. Analysis of the experimental results shows that the ROP of the bit at any given WOB increased with higher amplitude of axial bit-rock vibration, and the drill cuttings increased in size with a higher ROP. Spectral analysis of the AEs indicated that the higher ROP and larger cutting size were correlated with a higher AE energy and a lower AE frequency. This indicated that larger fractures were being created to generate larger cutting size. Overall, these results indicate that a greater magnitude of axial bit-rock vibration produces larger fractures and generates larger cuttings which, at the same rotary speed, results in a higher ROP.
文摘为了对渗流状态进行预测预报,从而预防渗透破坏事故的发生,基于地下水位上升、不同尾矿砂粒径以及渗流速度诱发的弹性波信号,采用声发射技术对尾矿砂介质的渗流状态进行监测。由800,1100,1400 mm 3种不同水头高度(流速)下的水流分别渗入0.1~0.25,0.25~0.5,0.5~1 mm以及混合粒径的尾矿砂介质中,模拟尾矿坝渗流,监测渗流过程的AE信号,分析液面上升、不同粒径尾矿砂颗粒以及不同流速下的渗流AE信号特征。结果表明:在试验所选用的几组粒径中,流速相同时,粒径较大的尾矿砂渗流产生的AE事件数量多、幅值大,即粒径越大,尾矿砂渗流过程的AE信号越强;同一粒径下,流速越小,渗流产生的AE信号幅值越小,AE事件数越少,即流速越小,尾矿砂渗流过程的AE信号越弱;液面上升过程中,在液面位置处产生的AE信号最强,且AE信号随液面位置与传感器距离而变化,越接近传感器AE信号越强,这表明AE技术能够较为准确地监测渗流过程中液面上升。研究结果可为尾矿坝渗流监测提供理论与技术支持。
基金Project supported by the National Natural Science Foundation of China(Nos.21076180and20736011)the National High-Tech R&D Program(863)of China(No.2007AA04Z182)
文摘Particle size distribution(PSD) is an important parameter in the process of fluidization,and it always plays a crucial role in a gas-solid fluidized system.A PSD model for on-line PSD determination based on acoustic emission(AE) measurement was developed according to the mechanism of particle collision with the inner wall of the cylinder and multi-scale wavelet decomposition analysis.This PSD model illuminates the quantitative relationship between the energy percentage of AE signals for different scales and the PSD,which indicates the feasibility of the application of the PSD model.Experiments were undertaken both in lab and plant gas-solid fluidized setup with polyethylene particles,and the parameters of the PSD model were calibrated and revised.The experimental conditions and results proved that the PSD model was suitable for on-line measurement and was sufficiently sensible and accurate.Concerning agglomeration,the PSD model also showed exact serviceability on detecting the onset of agglomeration by abnormal PSD,and the result agreed with that from the radiation method.Ultimately,AE measurement was found to be a reliable and credible means for understanding the PSD information that affects the behavior of a system,which can provide valuable guidance for practical applications.
基金Project supported by the National Natural Science Foundation of China(No.51609185)the State Key Laboratory of Ocean Engineering in Shanghai Jiao Tong University(No.1613)
文摘Under the as-welded condition the fatigue crack initiation period was considered nonexistent and Linear Elastic Fracture Mechanics（LEFM） was used to calculate fatigue strength for a range of weld geometries. Fracture mechanics assessment of welded joints requires accurate solutions for stress intensity factor（SIF）. However, the solutions for the SIF of complex welded joints are dificult to determine due to the complicated correction factors. Three methods for SIF prediction are discussed on illet welded specimens containing continuous or semi-elliptical surface cracks, including the traditional correction method Mk, the approximate correction method Kt, and the suggested additional crack size method（ac＋ae）.The new additional crack parameter ae is used to replace the stress concentration effect of weld proile Mk, which simpliies the calculation process. Experimental results are collected to support fatigue strength assessment of the additional crack size method.
