Previous studies highlighted the significance of optimizing the cutting blade for crop harvesting and size reduction.This study investigated the effect of blade sliding cutting angle and stem level on cutting energy o...Previous studies highlighted the significance of optimizing the cutting blade for crop harvesting and size reduction.This study investigated the effect of blade sliding cutting angle and stem level on cutting energy of single rice stem using a cutting apparatus that combined with texture analyzer.The cutting energy was determined for four blade angles.The results showed that the average cutting energy was the highest for cutting stem upper level and the lowest for cutting stem lower level.It was found that the peak cutting force per unit stem area decreased with blade sliding cutting angle increased.However,the least average cutting energy was 9.12 J/mm^(2) of 45°sliding angle when cutting without counter support blade and 32.3%less than that of 60°sliding angle.When cutting with counter support blade,the cutting energy per unit stem area varied from 6.57 to 12.54 J/mm 2 as the sliding angle varied from 0°to 60°,whereas the peak cutting force per unit stem area varied from 2.46 to 0.98 N/mm 2.It was concluded that the optimal sliding cutting angle was 45°without support blade and 30°with support blade,respectively.The experiments on rice stems in this study indicated that optimization of sliding cutting angle and stem level have a significant effect on cutting energy savings.Also this study emphasized the need to further investigate the effect of the case of more moisture content and cutting speed on the cutting energy to help in selection of optimum cutting speed and harvesting time.展开更多
为了解决传统切割刀片滑切角变动幅度大、受力不均、波动较大等问题,该文应用对数螺线方程,设计了藤茎类秸秆专用的等滑切角锯齿型刀片。通过对成熟期番茄藤和茄子藤在不同水分下的切割试验,结果表明:在刀轴转速为4 000 r/min、切割速...为了解决传统切割刀片滑切角变动幅度大、受力不均、波动较大等问题,该文应用对数螺线方程,设计了藤茎类秸秆专用的等滑切角锯齿型刀片。通过对成熟期番茄藤和茄子藤在不同水分下的切割试验,结果表明:在刀轴转速为4 000 r/min、切割速度约为85 m/s的条件下,与普通刀片和等滑切角平型刀片相比,等滑切角锯齿型刀片切割番茄藤和茄子藤的电能分别为0.18和0.25 k W·h,消耗的切割电能少、切割效率高、切割效果好;40°等滑切角锯齿型刀片与45°的相比,40°等滑切角锯齿型刀片切割番茄藤和茄子藤的电能分别为0.38和0.49 k W·h,消耗的切割电能少、切割效率高、切割效果好;材料为Cr12Mo V的等滑切角锯齿型刀片与65Mn的相比,Cr12Mo V的刀片切割番茄藤和茄子藤的电能分别为0.17和0.24 k W·h,切割效果较好。该文设计的刀片在切割过程中受力较均匀,具有降低切割功耗、提高切割效率的作用,对于改进秸秆切割机械的工作性能和减小切割过程的能量消耗具有重要意义。展开更多
基金This study was funded by the Chinese Government through the Anhui Agricultural University within a program titled“The National Key Research and Development Program of China(No.2017YFD0301303)”the China’s Ministry of Agriculture through the China Agricultural University with a program titled“China’s Ministry of Agriculture,Agricultural Public Welfare Industry Special Project(No.201503136)”.
文摘Previous studies highlighted the significance of optimizing the cutting blade for crop harvesting and size reduction.This study investigated the effect of blade sliding cutting angle and stem level on cutting energy of single rice stem using a cutting apparatus that combined with texture analyzer.The cutting energy was determined for four blade angles.The results showed that the average cutting energy was the highest for cutting stem upper level and the lowest for cutting stem lower level.It was found that the peak cutting force per unit stem area decreased with blade sliding cutting angle increased.However,the least average cutting energy was 9.12 J/mm^(2) of 45°sliding angle when cutting without counter support blade and 32.3%less than that of 60°sliding angle.When cutting with counter support blade,the cutting energy per unit stem area varied from 6.57 to 12.54 J/mm 2 as the sliding angle varied from 0°to 60°,whereas the peak cutting force per unit stem area varied from 2.46 to 0.98 N/mm 2.It was concluded that the optimal sliding cutting angle was 45°without support blade and 30°with support blade,respectively.The experiments on rice stems in this study indicated that optimization of sliding cutting angle and stem level have a significant effect on cutting energy savings.Also this study emphasized the need to further investigate the effect of the case of more moisture content and cutting speed on the cutting energy to help in selection of optimum cutting speed and harvesting time.
文摘为了解决传统切割刀片滑切角变动幅度大、受力不均、波动较大等问题,该文应用对数螺线方程,设计了藤茎类秸秆专用的等滑切角锯齿型刀片。通过对成熟期番茄藤和茄子藤在不同水分下的切割试验,结果表明:在刀轴转速为4 000 r/min、切割速度约为85 m/s的条件下,与普通刀片和等滑切角平型刀片相比,等滑切角锯齿型刀片切割番茄藤和茄子藤的电能分别为0.18和0.25 k W·h,消耗的切割电能少、切割效率高、切割效果好;40°等滑切角锯齿型刀片与45°的相比,40°等滑切角锯齿型刀片切割番茄藤和茄子藤的电能分别为0.38和0.49 k W·h,消耗的切割电能少、切割效率高、切割效果好;材料为Cr12Mo V的等滑切角锯齿型刀片与65Mn的相比,Cr12Mo V的刀片切割番茄藤和茄子藤的电能分别为0.17和0.24 k W·h,切割效果较好。该文设计的刀片在切割过程中受力较均匀,具有降低切割功耗、提高切割效率的作用,对于改进秸秆切割机械的工作性能和减小切割过程的能量消耗具有重要意义。
