Development of a High-Temperature Thixotropic Cement Slurry System

Cementing carbonate reservoirs is generally a difficult task.The so-called thixotropic cement slurry has gained considerable attention in this regard as it can help tofix some notable problems.More precisely,it can easilyfill the leakage layer;moreover,its gelling strength can grow rapidly when pumping stops,thereby increasing the resistance to gas channeling,effectively preventing this undesired phenomenon in many cases.High-temperature thixotropic cement slurry systems,however,are still in an early stage of development and additional research is needed to make them a viable option.In the present study,using a self-developed composite high-temperature thixotropic additive as a basis,it is shown that the compressive strength can be adjusted by tuning the proportion of silica sand,the high-temperature retarder,fluid loss additive and dispersant(compatible with the thixotropic additive).According to the tests,the developed high-temperature thixotropic cement slurry system has a 14 d compressive strength of 29.73 MPa at 150°C,and a thickening time of 330 min when the dosage of retarder is 2%.At the same time,the rheological property,water loss,permeability,water separation rate,and settlement stability of the cement slurry system meet the requirements of cementing construction.

Formation dynamics and size prediction of bubbles for slurry system in T-shape microchannel

The bubble formation dynamics and size manipulation in the slurry of polystyrene microspheres in the microfluidic T-junction were visually investigated by a high-speed camera.Based on the evolution of the bubble neck with time,the formation process of bubbles is divided into three stages:filling,squeezing and pinch-off.The particle concentration has an obvious effect on the squeezing stage,while less impact on the filling and pinch-off stages.In the squeezing stage,the evolution of the dimensionless minimum neck width of bubbles with time could be described by a power-law relationship.The increase of the particle concentration or continuous phase flow rate could lead to the increase of body flow of the continuous phase and the enhancement of the squeezing force acted on the bubble neck,correspondingly,the power-law index a in the squeezing stage enlarges.Moreover,the bubble size increases with the increase of the gas phase flow rate and the decrease of the particle concentration and continuous phase flow rate.However,the effect of the particle concentration on the bubble size weakens with the increase of the continuous phase flow rate.In addition,a new prediction correlation of the bubble size for the slurry system in a T-shape microchannel was proposed with good prediction accuracy.

Research on casing deformation prevention technology based on cementing slurry system optimization

The casing deformation prevention technology based on the optimization of cement slurry is proposed to reduce the casing deformation of shale oil and gas wells during hydraulic fracturing. In this paper, the fracture mechanism of hollow particles in cement sheath was firstly analyzed by discrete element method, and the effect of hollow particles in cement on casing deformation was investigated by laboratory experiment method. Finally, field test was carried out to verify the improvement effect of the casing deformation based on cement slurry modification. The results show that the formation displacement can be absorbed effectively by hollow particles inside the cement transferring the excessive deformation away from casing. The particles in the uncemented state provide deformation space during formation slipping. The casing with diameter of 139.7 mm could be passed through by bridge plug with the diameter of 99 mm when the mass ratio of particle/cement reaches 1:4. According to the field test feedback, the method based on optimization of cement slurry can effectively reduce the risk of casing deformation, and the recommended range of hollow microbeads content in the cement slurry is between 15% and 25%.

Enhanced recovery of high-purity Fe powder from iron-rich electrolytic manganese residue by slurry electrolysis

Iron-rich electrolytic manganese residue(IREMR)is an industrial waste produced during the processing of electrolytic metal manganese,and it contains certain amounts of Fe and Mn resources and other heavy metals.In this study,the slurry electrolysis technique was used to recover high-purity Fe powder from IREMR.The effects of IREMR and H2SO4 mass ratio,current density,reaction temper-ature,and electrolytic time on the leaching and current efficiencies of Fe were studied.According to the results,high-purity Fe powder can be recovered from the cathode plate,and the slurry electrolyte can be recycled.The leaching efficiency,current efficiency,and purity of Fe reached 92.58%,80.65%,and 98.72wt%,respectively,at a 1:2.5 mass ratio of H2SO4 and IREMR,reaction temperature of 60℃,electric current density of 30 mA/cm^(2),and reaction time of 8 h.In addition,vibrating sample magnetometer(VSM)analysis showed that the coercivity of electrolytic iron powder was 54.5 A/m,which reached the advanced magnetic grade of electrical pure-iron powder(DT4A coercivity standard).The slurry electrolytic method provides fundamental support for the industrial application of Fe resource recovery in IRMER.

Kinetic mechanism of copper extraction from methylchlorosilane slurry residue using hydrogen peroxide as oxidant

Copper was extracted from methylchlorosilane slurry residue by a direct hydrogen peroxide leaching method.A number of experimental parameters were analyzed to determine the extraction efficiency of copper.The extraction efficiency of copper reached 98.5%under the optimal leaching conditions,such as the hydrogen peroxide concentration of 1.875 mol·L^(-1),the leaching temperature of 323 K,the liquid–solid ratio of 20 ml·g^(-1),and the stirring speed of 300 r·min^(-1).The leaching kinetics of the copper extraction process was then described by the shrinking core model.There were two stages.The first stage was controlled by chemical reactions,while the second stage was controlled by interface transfer and product layer diffusion.The activation energy and kinetic control equations were determined,as well as an explanation of the leaching mechanism of copper extraction based on kinetic analysis and materials characterization.Copper resources can be recovered from the methylchlorosilane slurry residue efficiently and inexpensively with the methods used in this study.

Treatment of Swine Slurry by an Ozone Treatment System to Reduce Odor

Development of a technology that can reduce the odor of liquid swine manure during agitation and land application could prove beneficial to the swine industry. The purpose of this study was to evaluate a commercial ozone treatment system for swine slurry under production scale conditions. The facility used for this study was a curtain sided finishing building housing 500 grow–finish market hogs located over a manure pit measuring 12.2 m wide × 25.9 m long × 2.4 m deep with a total pit capacity of 770,142 l, containing 577,607 l. The system evaluated exposes air to ultra-violet light creating O3. The O3 is then injected into slurry at a rate of 851.6 l/min. treating 51,097 l/h. In this study the entire pit contents were treated every 11.3 h. At 0, 24, 48, and 96 h two slurry samples were collected with a 3.05 m probe and six air sample bags were collected via a vacuum pump. No significant differences were detected in slurry samples between time periods. Mean slurry values were 13.6 ± 4.6% solids dry wt., 850 ± 70 mg/l settable solids, 54,200 ± 4384 mg/l total suspended solids, 61,050 ± 12,657 mg/l chemical oxygen demand, 0.86 ± 0.14%N, 0.49 ± 0.27%P, 0.45 ± 0.01%K and dissolved oxygen below detection limits. Ammonia concentrations decreased (P = 0.004) from 0 to 96 h. Odor panelists analyzed air samples for intensity at recognition (IR), offensiveness at recognition (OR), intensity at full strength (IFS) and offensiveness at full strength (OFS). Panelists found OR, IFS and OFS were reduced (P < 0.01) at 48 h and 96 h compared to 0 h and IR was reduced (P < 0.04) at 24 h and 48 h and not at 96 h but trended lower (P = 0.12) at 96 h. The system evaluated significantly improved air quality within the building suggesting that odor emanating from swine buildings and odor generated during land application of slurry should be reduced.

Experimental Study on Ice Slurry Refrigeration System with Pre-Cooling Heat Exchanger

In the present study, the ice slurry refrigeration system with pre-cooling heat exchanger (ISSH) is studied experimentally to achieve the system performance, ice crystal formation time and the temperature of ice crystal formation. The operating parameters considered in this paper include the concentration of salt solution, suction pressure, discharge pressure and Energy Efficiency Ratio (EER). The result shows that the temperature of critical time of ice crystal formation decreases with the increasing concentration of salt solution and that the ice crystal formation time increases with the increasing concentration of salt solution. In the same concentration of salt solution, the ice crystal formation temperature of ISSH is lower than that of basic ice slurry refrigeration system (BISS), and the ice crystal formation time of ISSH is shorter than that of BISS. On the whole, the EER of ice slurry refrigeration system with pre-cooling heat exchanger is higher than that of basic ice slurry refrigeration system.

Impacts of solid physical properties on the performances of a slurry external airlift loop reactor integrating mixing and separation

Solid physical properties are vital for the design, optimization, and scale-up of gas–liquid–solid multiphase reactors. The complex and interactional effects of the solid physical properties, including particle diameter, density, wettability, and sphericity, on the hydrodynamic behaviors in a new external airlift loop reactor(EALR) integrating mixing and separation are decoupled in this work. Two semi-empirical equations are proposed and validated to predict the overall gas holdup and liquid circulating velocity satisfactorily, and then the individual influence of such solid physical properties is further investigated. The results demonstrate that both the overall gas holdup in the riser and the liquid circulating velocity in the downcomer increase with the contact angle, but decrease with particle size, density, and sphericity.Additionally, the impact of the particle size on the liquid circulating velocity is also profoundly revealed on a micro-level considering the particle size distribution. Moreover, the axial solid concentration distribution is discussed, and the uniformity of the slurry is described by the mixing index of the solid particles. The results show that a more homogeneous mixture can be achieved by adding finer particles other than attaining violent turbulence. Therefore, this work lays a foundation for the design, scale-up, and industrialization of the EALRs.

Efect of Micro Abrasive Slurry Jet Polishing on Properties of Coated Cemented Carbide Tools

Owing to the popularization of coating technology, physical Vapor Deposition (PVD) coated tools have become indispensable in the cutting process. Additionally, the post-treatment of coated tools applied to industrial production can efectively enhance the surface quality of coating. To improve the processing performance of coated tools, micro abrasive slurry jet (MASJ) polishing technology is frst applied to the post-treatment of coated tools. Subsequently, the efects of process parameters on the surface quality and cutting thickness of coating are investigated via single-factor experiments. In the experiment, the best surface roughness is obtained by setting the working pressure to 0.4 MPa, particle size to 3 μm, incidence angle to 30°, and abrasive mass concentration to 100 g/L. Based on the results of the single-factor experiments, combination experiments are designed, and three types of coated tools with diferent surface qualities and coating thicknesses are obtained. The MASJ process for the post-treatment of coated tools is investigated based on a tool wear experiment and the efects of cutting parameters on the cutting force and workpiece surface quality of three types of cutting tools. The result indicates that MASJ machining can efectively improve the machining performance of coated tools.

Maize response to nitrogen and phosphorus starter fertilisation in mineral-fertilised or manured systems

Phosphorus(P)is an essential nutrient for maize production,but in temperate areas the P uptake during early growing stages can be limited due to low soil temperature,even though the soil was tested high in P.The objective of this study was to assess the effects of nitrogen and phosphorous(NP)starter fertilisation during early growth stages and its carryover until maize harvest,in mineral-fertilised or manured systems.A field experiment was carried out in north-west Italy during the 2019 and 2020 growing seasons.The trial compared sub-surface placement of NP(diammonium phosphate)or N alone(ammonium nitrate)in bands close to the maize seed furrows,in differing long-term(LT)fertilisation managements:two doses of urea(Min-L and Min-H),two doses of bovine slurry(Slu-L and Slu-H)or two doses of farmyard manure(Fym-L and Fym-H).The two rates,low(L)and high(H),corresponded to 170 and250 kg N ha^(-1)year^(-1) respectively.Compared to N fertilisation,NP starter fertilisation improved early maize growth assessed by leaf area index(LAI)and shoot dry weight(SDW)in all systems.The effects differed between the two years(2019:LAI+63%,SDW+67%;2020:LAI+36%,SDW+38%),as 2019was cool during the first growth.Higher LAI and SDW values were confirmed at crop flowering in the mineral-fertilised systems only.As shoot growth was enhanced by NP starter fertilisation,anthesis occurred 1 day earlier in all systems.However,a response to NP starter fertilisation at harvest was recorded in mineral-fertilised systems only(+1.3 and+3.2 t ha^(-1) in Min-L and Min-H,respectively).The uptake of P,used as a true indicator of soil nutrient availability,increased with increasing soil Olsen P until 39 mg kg^(-1).These results suggest that soil test thresholds should be revised for points above which P fertilisation should be suspended.

Numerical simulation study on multiphase flow pattern of hydrate slurry

The research on the multiphase flow characteristics of hydrate slurry is the key to implementing the risk prevention and control technology of hydrate slurry in deep-water oil and gas mixed transportation system.This paper established a geometric model based on the high-pressure hydrate slurry experimental loop.The model was used to carry out simulation research on the flow characteristics of gas-liquid-solid three-phase flow.The specific research is as follows:Firstly,the effects of factors such as slurry flow velocity,hydrate particle density,hydrate particle size,and hydrate volume fraction on the stratified smooth flow were specifically studied.Orthogonal test obtained particle size has the most influence on the particle concentration distribution.The slurry flow velocity is gradually increased based on stratified smooth flow.Various flow patterns were observed and their characteristics were analyzed.Secondly,increasing the slurry velocity to 2 m/s could achieve the slurry flow pattern of partial hydrate in the pipeline transition from stratified smooth flow to wavy flow.When the flow rate increases to 3 m/s,a violent wave forms throughout the entire loop.Based on wave flow,as the velocity increased to 4 m/s,and the flow pattern changed to slug flow.When the particle concentration was below 10%,the increase of the concentration would aggravate the slug flow trend;if the particle concentration was above 10%,the increase of the concentration would weaken the slug flow trend,the increase of particle density and liquid viscosity would weaken the tendency of slug flow.The relationship between the pressure drop gradients of several different flow patterns is:slug flow>wave flow>stratified smooth flow.

Physical model investigation on effects of drainage condition and cement addition on consolidation behavior of tailings slurry within backfilled stopes

Estimation of stressses within the tailings slurry during self-weight consolidation is a critical issue for cost-effective barricade design and efficient backfill planning in underground mine stopes.This process requires a good understanding of self-weight consolidation behaviors of the tailings slurry within practical stopes,where many factors can have significant effects on the consolidation,including drainage condition and cement addition.In this paper,the prepared tailings slurry with different cement contents(0,4.76wt%,and 6.25wt%)was poured into1.2 m-high columns,which allowed three drainage scenarios(undrained,partial lateral drainage near the bottom part,and full lateral drainage boundaries)to investigate the effects of drainage condition and cement addition on the consolidation behavior of the tailings slurry.The consolidation behavior was analyzed in terms of pore water pressure(PWP),settlement,volume of drainage water,and residual water content.The results indicate that increasing the length of the drainage boundary or cement content aids in PWP dissipation.In addition,constructing an efficient drainage boundary was more favorable to PWP dissipation than increasing cement addition.The final stable PWP on the column floor was not sensitive to cement addition.The final settlement of uncemented tailings slurry was independent of drainage conditions,and that of cemented tailings slurry decreased with the increase in cement addition.Notably,more pore water can drain out from the cemented tailings slurry than the uncemented tailings slurry during consolidation.

Mechanical properties and microstructural evolution of rheocast A356 semi-solid slurry prepared by annular electromagnetic stirring

Nowadays,having an effective technique in preparing semi-solid slurries for rheocasting process seems to be an essential requirement.In this study,semi-solid slurry of A356 aluminum alloy was prepared by three-phase annular electromagnetic stirring(A-EMS)technique under different conditions.The effects of stirring current,pouring temperature and stirring time on microstructural evolution,mean particle size,shape factor and solid fraction were investigated.The rheocasting process was carried out by using a drop weight setup and to inject the prepared semi-solid slurry in optimal conditions into the step-die cavity.The filling behavior and mechanical properties of parts were studied.Microstructural evolution showed that the best semi-solid slurry which had fine spherical particles with the average size of~27μm and a shape factor of~0.8 was achieved at the stirring current of 70 A,melt pouring temperature of 670℃,and stirring time of 30 s.Under these conditions,the step-die cavity was completely filled at die preheating temperature of 470℃.The hardness increases by decreasing step thickness as well as die preheating temperature.Moreover,the tensile properties are improved at lower die preheating temperatures.The fracture surface,which consists of a complex topography,indicates a typical ductile fracture.

Multi-criteria comparative analysis of the pressure drop on coal gangue fly-ash slurry at different parts along an L-shaped pipeline

Disposing of coal gangue and fly-ash on the surface is a risky method with tremendous potential catastrophic consequences for the environment.Backfill mining is a promising practice for turning those hazardous wastes into functional backfill materi-als.Unfortunately,how to efficiently deliver the slurry to the desired places remains under-researched.To address this issue,the computational fluid dynamics software Fluent was used in the current study in addition to a laboratory rheological test to simulate the impact of various parameters on the evolution of pressure at a particular section of the pipeline.Furthermore,the response surface method was employed to investigate how the various components and their corresponding influencing weights interact to affect the pressure drop.This study demonstrates that the pressure drop of the slurry is highly influenced by slurry concentration,speed,and pipe diameter.While conveying speed is the main component in the bend section,pipe diameter takes over in the horizontal and vertical pipe sections.

A Comprehensive Method for the Optimization of Cement Slurry and to Avoid Air Channeling in High Temperature and High-Pressure Conditions

Air channeling in the annulus between the casing and the cement sheath and/or between the cement sheath and formation is the main factor affecting the safe operation of natural gas wells at high temperatures and pressures.Prevention of this problem requires,in general,excellent anti-channeling performances of the cement sheath.Three methods to predict such anti-channeling performances are proposed here,which use the weightless pressure of cement slurry,the permeability of cement stone and the volume expansion rate of cement sheath as input parameters.Guided by this approach,the anti-channeling performances of the cement slurry are evaluated by means of indoor experiments,and the cement slurry is optimized accordingly.The results show that the dangerous transition time of the cement slurry with optimized dosage of admixture is only 76 min,the permeability of cement stone is 0.005 md,the volume shrinkage at final setting is only 0.72%,and the anti-channeling performances are therefore maximized.The effective utilization of the optimized cement slurry in some representative wells(LD10–1-A1 and LD10–1-A2 in LD10–1 gas field)is also discussed.

A Comprehensive Review of the Influence of Heat Exchange Tubes on Hydrodynamic,Heat,and Mass Transfer in Bubble and Slurry Bubble

Bubble and slurry bubble column reactors(BCRs/SBCRs)are used for various chemical,biochemical,and petro-chemical applications.They have several operational and maintenance advantages,including excellent heat and mass transfer rates,simplicity,and low operating and maintenance cost.Typically,a catalyst is present in addition to biochemical processes where microorganisms are used to produce industrially valuable bio-products.Since most applications involve complicated gas-liquid,gas-liquid-solid,and exothermic processes,the BCR/SBCR must be equipped with heat-exchanging tubes to dissipate heat and control the reactor’s overall performance.In this review,past and very recent experimental and numerical investigations on such systems are critically dis-cussed.Furthermore,gaps to befilled and critical aspects still requiring investigation are identified.

Kinetics of Selective Hydrogenation of PAHs from FCC Slurry Extract over Ni-W/γ-Al_(2)O_(3) Catalyst

The selective hydrogenation of polycyclic aromatic hydrocarbons(PAHs)from fluid catalytic cracking(FCC)slurry extract was conducted in a batch reactor over aγ-Al_(2)O_(3)-supported bimetallic Ni-W catalyst.For the Ni-W/γ-Al_(2)O_(3) catalyst,the experiment run was divided into three processes according to the reaction conditions used:(1)the absence of hydrogenation as both temperature and pressure increased;(2)the desulfurization of FCC slurry extract under a fixed pressure as the temperature increased;and(3)the selective hydrogenation of PAHs when both pressure and temperature remained constant.The hydrogen consumption could be accurately calculated from the Redlich–Kwong equation of state.The results for the removal of PAHs with hydrogenation displayed an excellent fit to the first-order kinetics.The apparent activation energy was determined to be 20.80 kJ/mol.

Simulation Research on Coal-Water Slurry Gasification of Oil-Based Drill Cuttings Based on Fluent

In this paper,based on Fluent software,a five-nozzle gasifier reactor was established to simulate the gasification process of oil-based drill cuttings coal-water slurry.The influence of concentration and oxygen/carbon atomic ratio on the gasification process of oil-based drill cuttings coal-water slurry was investigated.The results show that when the oxygen flow is constant,the outlet temperature of gasifier decreases,the content of effective gas increases,and the carbon conversion rate decreases with the increase of concentration;When the ratio of oxygen to carbon atoms is constant,the effective gas content rises and the temperature rises with the increase of the concentration,and the carbon conversion rate reaches the maximum value when the concentration of oil-based drill cuttings coal-water slurry is 65%;When the concentration is constant,the effective gas content decreases and the outlet temperature rises with the increase of the oxygen/carbon atom ratio,and the carbon conversion rate reaches 99.80%when the oxygen/carbon atom ratio is 1.03.It shows that this method can effectively decompose the organic matter in oilbased drill cuttings and realize the efficient and cooperative treatment of oil-based drill cuttings.

Experimental study on flow characteristics of tetrahydrofuran hydrate slurry in pipelines

Tetrahydrofuran（THF） was selected as the substitute to study the flow behaviors and the mechanism of the hydrates blockage in pipelines.The slurrylike hydrates and slushlike hydrates are observed with the formation of hydrates in pipeline.There is a critical hydrate volume concentration of 50.6% for THF slurries and pipeline will be free of hydrate blockage while the hydrate volume concentration is lower than the critical volume concentration;otherwise,pipeline will be easy to be blocked.Fully turbulent flow occurs and friction factors tend to be constant when the velocity reaches 1.5 m/s.And then,constant values of friction factors that depend on the volume concentrations in the slurry were regressed to estimate the pressure drops of THF hydrate slurry at large mean velocity.Finally,a safe region,defined according to the critical hydrate volume concentration,was proposed for THF hydrate slurry,which may provide some insight for further studying the natural gas hydrate slurries and judge whether the pipeline can be run safely or not.

Numerical simulation on electromagnetic field,flow field and temperature field in semisolid slurry preparation by A-EMS

A two-dimensional computational model coupling an annular electromagnetic stirring（A-EMS） with a macroscopic heat and fluid flow analysis in Al-alloys semisolid slurry preparation was developed.The dynamic evolutions of the electromagnetic field,flow field,and temperature field were presented successfully by commercial software ANSYS 10.0 with corresponding experimental verification.A horizontally rotational electromagnetic field and,thereby,a more intensive velocity field were uniformly distributed in the stirred melt even at commercial frequency,and thus,a lower temperature difference in the stirred melt and subsequent uniformly fine microstructures were obtained compared with the normal electromagnetic stirring.The simulation results were in good agreement with experimental ones.