Many small-size precise plastic helical involutes gears are used in electrical appliances to transmit rotary movements con- tinuously and smoothly. Ball-end milling is an effective method for trial manufacture or smal...Many small-size precise plastic helical involutes gears are used in electrical appliances to transmit rotary movements con- tinuously and smoothly. Ball-end milling is an effective method for trial manufacture or small batch production of this type of gear, but the precision of the gear is usually low. In this research, the main sources of the errors of the gear, machining errors of the tooth profile and trace of the gear obtained were analyzed. The correction amounts for these errors are then determined by using a CNC gear tester. They are used to generate a new 3D-CAD model for gear machining with better nrecision.展开更多
A new spinning method to manufacture the cylindrical parts with nano/ultrafine grained structures is proposed, which consists of quenching, power spinning and recrystallization annealing. The microstructural evolution...A new spinning method to manufacture the cylindrical parts with nano/ultrafine grained structures is proposed, which consists of quenching, power spinning and recrystallization annealing. The microstructural evolution during the different process stages and macroforming quality of the spun parts made of ASTM 1020 steel are investigated. The results show that the microstructures of the ferrites and pearlites in the ASTM 1020 steel are transformed to the lath martensites after quenching. The martensite laths obtained by quenching are refined to 87 nm and a small amount of nanoscale deformation twins with an average thickness of 20 nm is generated after performing a 3-pass stagger spinning with 55% thinning ratio of wall thickness, where the equivalent strain required is only 0.92. The equiaxial ferritic grains with an average size of 160 nm and nano-carbides are generated by subsequent recrystallization annealing at 480°C for 30 min. The spun parts with high dimensional precision and low surface roughness are obtained by the forming method developed in this work, combining quenching with 3-pass stagger spinning and recrystallization annealing.展开更多
文摘Many small-size precise plastic helical involutes gears are used in electrical appliances to transmit rotary movements con- tinuously and smoothly. Ball-end milling is an effective method for trial manufacture or small batch production of this type of gear, but the precision of the gear is usually low. In this research, the main sources of the errors of the gear, machining errors of the tooth profile and trace of the gear obtained were analyzed. The correction amounts for these errors are then determined by using a CNC gear tester. They are used to generate a new 3D-CAD model for gear machining with better nrecision.
基金supported by National Natural Science Foundation of China(Grant No.51075153)Natural Science Foundation of Guangdong Province(Grant No.10151040301000000)+1 种基金Key Laboratory of Precision Equipment and Manufacturing Technology of Guangdong Province(Grant No.PEMT1202)the EU FP7 Marie Curie International Research Staff Exchange Scheme(IRSES)Mat Pro Future Project(Grant No.318968)
文摘A new spinning method to manufacture the cylindrical parts with nano/ultrafine grained structures is proposed, which consists of quenching, power spinning and recrystallization annealing. The microstructural evolution during the different process stages and macroforming quality of the spun parts made of ASTM 1020 steel are investigated. The results show that the microstructures of the ferrites and pearlites in the ASTM 1020 steel are transformed to the lath martensites after quenching. The martensite laths obtained by quenching are refined to 87 nm and a small amount of nanoscale deformation twins with an average thickness of 20 nm is generated after performing a 3-pass stagger spinning with 55% thinning ratio of wall thickness, where the equivalent strain required is only 0.92. The equiaxial ferritic grains with an average size of 160 nm and nano-carbides are generated by subsequent recrystallization annealing at 480°C for 30 min. The spun parts with high dimensional precision and low surface roughness are obtained by the forming method developed in this work, combining quenching with 3-pass stagger spinning and recrystallization annealing.
