Two Phase Pressure Drop Performance of Refrigerant in a Small Horizontal Smooth Tube with 2.5 mm inside Diameter

Two-phase flow pressure drop measurements were made during the phase change heat transfer process of R22 in a small horizontal smooth tube with 2.5 mm inside diameter. Conclusions can be drawn that the quality corresponding to the pressure gradient peak value of small tubes became higher than that of large tubes. The effect of quality to pressure drop becomes weak as the mass flux increases. The experiment data were compared with the predicated values of the state-of-the-art correlations from the open literature. The comparisons between the data and the predictions indicate that most of the state-of-the-art correlations fails to predict the experimental data. Chisholm model shows a relatively better predictive ability than the other empirical correlations although it has a mean deviation of 26.7%. But the predicated values of Chisholm model are lower by 50% than the experimental data when the quality becomes larger.

Correlations of Two-phase Friction of Refrigerant in Horizontal Smooth Tube with 2.5 mm inside Diameter

Two-phase flow pressure drop measurements are made during phase change heat transfer process of R-22 in small horizontal smooth tubes with 2.5 mm inside diameter. Conclusions are drawn that the quality corresponding to pressure gradient peak value of small tubes became higher than that of large tubes and that effects of quality on pressure drop become weak as the increase of mass flux. The experiment data are compared with predicted values of the state-of-the-art correlations from the open literature, which indicates that most of the state-of-the-art correlations fail to predict the present experimental data. Chisholm model shows a relatively better predictive ability than the other empirical correlations because it has the lowest mean deviation of 26.7%. But the predicted values of Chisholm model are 50% lower than experimental data when quality becomes higher. In this regard, an new empirical correlation based on Chisholm model is developed and this modified Chisholm correlation can describe 95% of the present data with ±20% mean deviations.

Influence of deformation zone length on bending radius of SS304 tubes with small diameters manufactured via free bending-based active motion

In three and six-axis free-bending equipment,the deformation zone length(A)is a fixed mechanical structure parameter modified when the relevant structure is redesigned and manufactured.In this study,a six degree of freedom(6-DOF)parallel mechanism was used as the control mechanism of the bending die,and a new method of changing the deformation zone length(A)was proposed.Firstly,an idealized geometric model of free bending-based active motion was established.Then,the influence of the deformation zone length(A)on the bending moment and the bending radius of the tube was analyzed.In addition,the finite element simulation and a kinematic model of free bending-based active motion controlled by the 6-DOF parallel mechanism were established,and bending processes of the SS304 tube with different deformation zone lengths were investigated.Afterwards,the impact of the deformation zone length(A)on the bending radius,bending moment,wall thickness,and motion of the parallel mechanism were analyzed.Finally,experiments were carried out on the free-bending equipment based on the 6-DOF parallel mechanism.Experiments verified the rules in the theoretical analysis,finite element simulation,and kinematic simulation.

Simulation Study on Flow and Heat Transfer of Cross-Arrangement Tube Bundle

The air precooler of SABRE engine(Synergetic Air-Breathing Rocket Engine)is a tube bundle type of heat exchanger consisting of thousands of small tubes.The cold helium gas flows in the small tube bundle,and the high-speed hot air circulates outside the tubes and exchanges heat with the helium in the tubes.In this study,the cross-arrangement tube bundle consisting of small tubes with outer diameter of 1mm was taken as the research object.The system simulation calculation and data sorting were carried out.It is found that the empirical correlation of the conventional tube bundle is no longer applicable to the small tube and the reasons for inapplicability are explained by analysis of flow field.In addition,the results show that the average heat transfer coefficient of cross small/micro tube bundle isn’t affected by heat flux,but increases with the increase of Reynolds number,increases with the increase of transverse spacing,and decreases with the increase of longitudinal spacing.The flow resistance coefficient isn’t affected by heat flux and longitudinal spacing,but decreases with the increase of Reynolds number,and decreases with the increase of transverse spacing.