Kinetic Model and Simulation of Promoted Selective Non-catalytic Reduction by Sodium Carbonate

Abstract The detailed kinetic model of selective non-catalytic reduction （SNCR） of nitric oxide, including so-dium species reactions, was deyeloped on the basis of recent studies on thermal DeNOx mechanism, NOxOUTmechanism and promotion mechanism of Na2CO3. The model was validated by comparison with several experi-mental findings, thus providing an effective tool for the primary and promoted SNCR process simulation. Experimental and simulated results show part-per-million level of sodium carbonate enhances NO removal efficiency andextend the effective SNCR temperature range in comparison with use of a nitrogen agent alone. The kinetic modeling, sensitivity and rate-of-production analysis suggest that the performance improvement can be explained as ho-mogeneous sodium species reactions producing more reactive OH radicals. The net result of sodium species reac-tions is conversion of H2O and inactive HO2 radicals into reactive OH radicals, i.e. H2O＋HO2=3OH, which enhances the SNCR performance of nitrogen agents by mainly increasing the production rate of NH2 radicals. More-over, N2O and CO are eliminated diversely via the reactions Na＋N20=NaO＋N2, NaO＋CO=Na＋CO2 andNaO2＋CO =NaO＋CO2, in.the pro.moted SNCR process, especially in the NOxOUT process.

Upgrading and dephosphorization of Western Australian iron ore using reduction roasting by adding sodium carbonate

The technology of direct reduction by adding sodium carbonate （Na2CO3） and magnetic separation was developed to treat Western Australian high phosphorus iron ore. The iron ore and reduced product were investigated by optical microscopy and scanning electron microscopy. It is found that phosphorus exists within limonite in the form of solid solution, which cannot be removed through traditional ways. During reduction roasting, Na2CO3 reacts with gangue minerals （SiO2 and A1203）, forming aluminum silicate-containing phosphorus and damaging the ore structure, which promotes the separation between iron and phosphorus during magnetic separation. Meanwhile, Na2CO3 also improves the growth of iron grains, increasing the iron grade and iron recovery. The iron concentrate, assaying 94.12wt% Fe and 0.07wt% P at the iron recovery of 96.83% and the dephosphorization rate of 74.08%, is obtained under the optimum conditions. The final product （metal iron powder） after briquetting can be used as the burden for steelmaking by an alactrie a.re furnace to rer）la,ce scrar） steel.

Effects of sodium carbonate and calcium chloride on calcite depression in cationic flotation of pyrolusite

In the cationic flotation of pyrolusite using dodecyl ammine(DDA),the depressive effect of sodium carbonate andcalcium chloride on the calcite mineral was investigated systematically through flotation experiments,FTIR analysis,contact anglemeasurements and zeta potential tests.The microflotation experiments showed that both depressant agents decrease the flotationrecovery of calcite significantly.In addition,sodium carbonate acts as activator agent for pyrolusite,and increases its floatability.Theflotation experiments and contact angle measurements indicated that the selective depression effect of sodium carbonate on thecalcite mineral is more than that of calcium chloride.As evidenced by zeta potential and FT-IR analysis,sodium carbonate decreasesthe negative charges on the surface of calcite mineral and subsequently reduces the adsorption of DDA collector through electrostaticforces.At a pH of7.5,using2000g/t DDA and1500g/t sodium carbonate,a pyrolusite concentrate containing almost40%MnOwith71.5%recovery is achieved by carrying out the ore flotation experiments on the tabling pre-concentrate.

Carbothermic reduction of vanadium titanomagnetite with the assistance of sodium carbonate

The carbothermic reduction of vanadium titanomagnetite concentrate(VTC)with the assistance of Na_(2)CO_(3)was conducted in an argon atmosphere between 1073 and 1473 K.X-ray diffraction and scanning electron microscopy were used to investigate the phase transformations during the reaction.By investigating the reaction between VTC and Na_(2)CO_(3),it was concluded that molten Na_(2)CO_(3)broke the structure of titanomagnetite by combining with the acidic oxides(Fe_(2)O_(3),TiO_(2),Al_(2)O_(3),and SiO_(2))to form a Na-rich melt and release FeO and MgO.Therefore,Na_(2)CO_(3)accelerated the reduction rate.In addition,adding Na_(2)CO_(3)also benefited the agglomeration of iron particles and the slag–metal separation by decreasing the viscosity of the slag.Thus,Na_(2)CO_(3)assisted carbothermic reduction is a promising method for treating VTC at low temperatures.

Effect of carboxymethyl cellulose on dissolution kinetics of carboxymethyl cellulose-sodium carbonate two-component tablet

Sodium carbonate and carboxymethyl cellulose powders are compressed into two-component tablets with three mass ratios,97%:3%,95%:5% and 93%:7%.The dissolution tests for two-component tablets and reference pure sodium carbonate tablets are carried out at various temperatures.The dissolution process of each tablet is measured by electrical conductivity tracking method and the concentration of dissolved sodium carbonate is quanti fied with calibrated conductivity-concentration converting equation of sodium carbonate.The quanti fied dissolution data is fitted with both surface reaction model and diffusion layer model and the results clearly show that surface reaction model is suggested as the appropriate dissolution model for all measured tablets.Therefore,it is determined that carboxymethyl cellulose is a stable element to remain the dissolution mechanism of tablet unchanged.The dissolution rate constant quanti fied with surface reaction model presents that carboxymethyl cellulose-sodium carbonate two-component tablets obtain signi ficant higher dissolution rate constant than pure sodium carbonate tablet and higher proportion of carboxymethyl cellulose leads to apparent higher dissolution rate constant.The results prove for the usage of carboxymethyl cellulose in most practical applications at a relative low-level,the effect of carboxymethyl cellulose is effective and positive for two-component tablet to enhance the dissolution process and improve dissolution rate constant and this effect is speculated coming from its dynamic physical transforming process in water including dilation and conglutination.

An investigation on dissolution kinetics of single sodium carbonate particle with image analysis method

Dissolution kinetics of sodium carbonate is investigated with the image analysis method at the approach of single particle.The dissolution experiments are carried out in an aqueous solution under a series of controlled temperature and p H.The selected sodium carbonate particles are all spherical with the same mass and diameter.The dissolution process is quantified with the measurement of particle diameter from dissolution images.The concentration of dissolved sodium carbonate in solvent is calculated with the measured diameter of particle.Both surface reaction model and mass transport model are implemented to determine the dissolution mechanism and quantify the dissolution rate constant at each experimental condition.According to the fitting results with both two models,it is clarified that the dissolution process at the increasing temperature is controlled by the mass transport of dissolved sodium carbonate travelling from particle surface into solvent.The dissolution process at the increasing pH is controlled by the chemical reaction on particle surface.Furthermore,the dissolution rate constant for each single spherical sodium carbonate particle is quantified and the results show that the dissolution rate constant of single spherical sodium carbonate increases significantly with the rising of temperature,but decreases with the increasing of pH conversely.

Photocatalysed Reduction of Aqueous Sodium Carbonate Using LaCoO_3 Nano Particles

Heterogeneous photocatalysed reduction of aqueous Na_2CO_3 was carried out by using nano LaCoO_3 semiconductor powders. Formic acid and formaldehyde were identified as photoproducts,and were measured spectrophotometrically using Nash reagent. The effect of different parameters such as sodium carbonate concentration,amount of photocatalyst and different light sources on the yield of photoproducts was also investigated. It shows that nano LaCoO_3 has photocatalytic activity. Irradiation leads to the production of electrons in the conduction band of the LaCoO_3 semiconductor. It is likely that the photoproduced electrons initially reduce CO_3 (2-) to HCOO -,and then to HCHO and CH_3OH.

The Photocatalyzed Reduction of Aqueous Sodium Carbonate Using Nano SrFeO_(3)

Heterogenous photocatalyzed reduction of aqueous Na2CO3 has been carried out by using nano SrFeO3 semiconductor powders. Formic acid, formaldehyde and methyl alcohol were identified as photoproducts, and were measured spectrophotometrically. The effect of the variation of different parameters such as sodium carbonate concentration, amount of photocatalyst and different light sources on the yield of photoproducts was also investigated. It shows that nano SrFeO3 has photocatalytic activity. Irradiation leads to the production of electrons in the conduction band of the SrFeO3 semiconductor. It is likely that the photoproduced electrons reduce CO32- initially to HCOO-, and then to HCHO and CH3OH.

Preparation of ultrafine silica from potash feldspar using sodium carbonate roasting technology

A novel process was developed for the preparation of ultrafine silica from potash feldspar. In the first step, potash feldspar was roasted with Na_2CO_3 and was followed by leaching using Na OH solution to increase the levels of potassium, sodium, and aluminum in the solid residue. The leaching solution was then carbonated to yield ultrafine silica. The optimized reaction conditions in the roasting process were as follows： an Na_2CO_3-to-potash feldspar molar ratio of 1.1, a reaction temperature of 875°C, and a reaction time of 1.5 h. Under these conditions, the extraction rate of SiO_2 was 98.13%. The optimized carbonation conditions included a final solution p H value of 9.0, a temperature of 40°C, a CO_2 flow rate of 6 m L/min, a stirring intensity of 600 r/min, and an ethanol-to-water volume ratio of 1：9. The precipitation rate and granularity of the SiO_2 particles were 99.63% and 200 nm, respectively. We confirmed the quality of the obtained ultrafine silica by comparing the recorded indexes with those specified in Chinese National Standard GB 25576―2010.

Influence of Sodium Carbonate Amount on Crystalline Phase and Structure Stability for Doping Nickel Hydroxide

Alpha nickel hydroxide has better performances than commercial beta nickel hydroxide. However, the main defect is that α-phase is difficult to synthesize and easily transformed to β-phase Ni（OH）2 upon aging in a strong alkaline solution. In this study, the Al-Co, Al-Yb, Yb-Co and Al-Yb-Co multiple doping was used respectively. By controlling the amount of sodium carbonate, the α-Ni（OH）2 was prepared by ultrasonic-assisted precipitation. And the influence of sodium carbonate on the crystalline phase and structure stability for alpha nickel hydroxide was studied. The results demonstrate that, with increasing amount, the biphase nickel hydroxide transforms to pure alpha nickel hydroxide gradually, and the structure stability is also improved. When the amount of sodium carbonate is 2 g, the sample still keeps α-Ni（OH）2 after being aged for 30 days, for Al-Yb-Co-Ni（OH）2. And when the amount is less than 2 g, the phase transformations exist in the samples with different extents. These results demonstrated that the amount of sodium carbonate is a critical factor to maintain the structural stability of α-Ni（OH）2.

Sodium Carbonate Peroxider

Soddium carbonate peroxider is a compound of hydrogen peroxide and sodium carbonate. Thanks to its effectiveness in laundry, bleaching and disinfecting, sodium carbonate peroxider is very popular on the market, and is used as a contrast colour in producing reductive pigments, and as a disinfectant

Bipolar membrane electrodialysis integrated with in-situ CO_(2)absorption for simulated seawater concentrate utilization,carbon storage and production of sodium carbonate

In the context of carbon capture,utilization,and storage,the high-value utilization of carbon storage presents a significant challenge.To address this challenge,this study employed the bipolar membrane electrodialysis integrated with carbon utilization technology to prepare Na_(2)CO_(3)products using simulated seawater concentrate,achieving simultaneous saline wastewater utilization,carbon storage and high-value production of Na_(2)CO_(3).The effects of various factors,including concentration of simulated seawater concentrate,current density,CO_(2)aeration rate,and circulating flow rate of alkali chamber,on the quality of Na_(2)CO_(3)product,carbon sequestration rate,and energy consumption were investigated.Under the optimal condition,the CO_(3)^(2-)concentration in the alkaline chamber reached a maximum of 0.817 mol/L with 98 mol%purity.The resulting carbon fixation rate was 70.50%,with energy consumption for carbon sequestration and product production of 5.7 k Whr/m^(3)CO_(2)and1237.8 k Whr/ton Na_(2)CO_(3),respectively.This coupling design provides a triple-win outcome promoting waste reduction and efficient utilization of resources.

Rare earth recovery from fluoride molten-salt electrolytic slag by sodium carbonate roasting-hydrochloric acid leaching

Fluorinated rare earth molten-salt electrolytic slag contains a considerable amount of rare earth elements,as well as a variety of heavy metals and fluorides that cause environmental pollution.Therefore,it is of great importance to fully utilise this resource.In this study,the transformation mechanism of fluorinated rare earth molten-salt electrolytic slag roasted with sodium carbonate,and the regulation mechanism of rare earth leaching under different roasting conditions were investigated with the help of thermodynamic calculation of the reactions and kinetic analysis.The thermodynamic and differential thermal thermogravimetric(DTA-TG)analysis shows that the transformation of rare earth fluoride to rare earth oxide is promoted at elevated temperature.Furthermore,the leaching experimental results show that increasing the temperature,time,hydrochloric acid concentration,and liquid-solid ratio can effectively promote the recovery of rare earths.The optimum experimental conditions are a roasting temperature of 700℃,roasting time of 2 h,and sodium carbonate to molten salt electrolytic slag mass ratio of 0.6,followed by leaching at 80℃with a liquid-solid ratio of 10:1 by adding 3 moI/L hydrochlo ric acid with stirring for 2 h.Under these conditions,the rare earths in the molten salt electrolytic slag are biologically transformed at a lower temperature and the leaching efficiency of rare earths exceeds 98%.

Hygroscopicity measurement of sodium carbonate,β-alanine and internally mixed β-alanine/Na2CO3 particles by ATR-FTIR

Water-uptakes of pure sodium carbonate(Na2CO3),pureβ-alanine and internally mixedβ-alanine/Na2CO3 aerosol particles with different mole ratios are first monitored using attenuated total reflectance Fourier transform infrared spectroscopy(ATR-FTIR)technique.For pure Na2CO3 aerosol particles,combining the absorptions at 877 and 1422 cm-1 with abrupt water loss shows the efflorescence relative humidity(ERH)of 62.9%–51.9%.Upon humidifying,solid Na2CO3 firstly absorbs water to from Na2CO3·H2O crystal at 72.0%RH and then deliquesces at 84.5%RH(DRH).As for pureβ-alanine particles,the crystallization takes place in the range of 42.4%–33.2%RH and becomes droplets at^88.2%RH.Whenβ-alanine is mixed with Na2CO3 at various mole ratios,it shows no efflorescence of Na2CO3 whenβ-alanine to Na2CO3 mole ratio(OIR)is 2:1.For 1:1 and 1:2β-alanine/Na2CO3 aerosols,the ERHs of Na2CO3 are 51.8%–42.3%and 57.1%–42.3%,respectively.Whileβ-alanine crystal appears from 62.7%RH for 2:1 and 59.4%RH for both 1:1 and 1:2 particles and lasts to driest state.On hydration,the DRH is 44.7%–75.2%for Na2CO3 with the OIR of 1:1 and 44.7%–69.0%for 1:2 mixture,and those of β-alanine are 74.8% for 2:1 mixture and 68.9%for two others.After the first dehumidification–humidification,all the water contents decrease despite of constituent fraction.And at^92%RH,the remaining water contents are 92%,89%and 82%at^92%RH,corresponding to OIR of 2:1,1:1 and 1:2 mixed system,respectively.

Roast Reaction of Bastinasite Concentrate Mixed with Sodium Carbonate

The research on the roast reaction mechanism of bastnasite concentrate mixture with Na 2CO 3 was carried out by means of thermal, X ray diffraction and chemical analyses. The isomorphous substitution, F -+Ce 3+ (Pr 3+ )→O 2- +Ce 4+ (Pr 4+ ), occurred and isomorphous mixed crystal, REO 1+x F 1-x (0< x <1), grew while roasting concentrate mixed with Na 2CO 3. REO 1+x F 1-x with different compositions were produced under different roasting conditions. It has been found that the lattice constant of REO 1+x F 1-x was a linear function of the content of fluorine: a 0=0 5499+0 00102 c F - (nm).

Sodium carbonate-assisted synthesis of hierarchically porous single-crystalline nanosized zeolites

Hierarchically porous single-crystalline nanosized zeolites as heterogeneous catalysts show great poten- tial in fine chemistry because they offer more rich hierarchically porous channels for the mass transfer and molecular diffusion. However, the synthesis of hierarchically porous nanosized zeolites generally requires the assistance of templates acting as the mesoporogens, which limits its popularity. Herein, we report a one-pot and template-free synthesis of hierarchically porous single-crystalline nanosized zeolite beta only by introducing sodium carbonate in precursor solution. The resulted sample features the extraordinary properties, including the uniform nanocrystal （200-300 nm）, high pore volume （0.65 cm3g 1） and the hierarchical pore-size distribution （e.g., 2-8 and 90-150 nm）. After slicing pro- cessing, it is interestingly found that a large number of interconnected mesopores penetrate throughout whole material, which enables the hierarchically porous nanosized zeolite beta remarkably superior cat- alytic activity than the conventional zeolite beta in condensation of henzaldehyde with ethanol at room temperature. More importantly, this one-pot sodium carbonate-assisted synthetic strategy is highly ver- satile, which has also been successfully developed to synthesize hierarchically porous nanosized single- crystalline zeolites ZSM-5 and TS.

Thermally decarboxylated sodium bicarbonate:Interactions with water vapour,calorimetric study

Isothermal titration calorimetry （ITC） was used to study interactions between water vapour and the surface of thermally converted sodium bicarbonate （NaHCO3）. The decarboxyla- tion degree of the samples was varied from 3% to 35% and the humidity range was 54-100%. The obtained enthalpy values were all exothermic and showed a positive linear correlation with decarboxylation degrees for each humidity studied. The critical humidity, 75% （RHo）, was determined as the inflection point on a plot of the mean-AH kJ/mole Na2CO3 against RH. Humidities above the critical humidity lead to complete surface dissolution. The water uptake （m） was determined after each calorimetric experiment, complementing the enthalpy data. A mechanism of water vapour interaction with decarboxylated samples, including the formation of trona and Wegscheider＇s salt on the bicarbonate surface is proposed for humidities below RHo.

Solution chemistry of carbonate minerals and its effects on the flotation of hematite with sodium oleate

The effects of carbonate minerals（dolomite and siderite） on the flotation of hematite using sodium oleate as a collector were investigated through flotation tests, supplemented by dissolution measurements, solution chemistry calculations, zeta-potential measurements, Fourier transform infrared（FTIR） spectroscopic studies, and X-ray photoelectron spectroscopy（XPS） analyses. The results of flotation tests show that the presence of siderite or dolomite reduced the recovery of hematite and that the inhibiting effects of dolomite were stronger. Dissolution measurements, solution chemistry calculations, and flotation tests confirmed that both the cations（Ca^（2＋） and Mg^（2＋）） and CO_3^（2＋）ions dissolved from dolomite depressed hematite flotation, whereas only the 23CO-ions dissolved from siderite were responsible for hematite depression. The zeta-potential, FTIR spectroscopic, and XPS analyses indicated that Ca^（2＋）, Mg^（2＋）, and CO_3^（2-）（HCO_3^-） could adsorb onto the hematite surface, thereby hindering the adsorption of sodium oleate, which was the main reason for the inhibiting effects of carbonate minerals on hematite flotation.

Behavior of calcium oxalate in sodium aluminate solutions

The stability of calcium oxalate is critical for the removal of sodium oxalate from sodium aluminate solutions.This studyinvestigated the behavior of calcium oxalate in sodium aluminate solution containing sodium carbonate.Results show that calciumoxalate can be converted to tricalcium aluminate hydrate(TCA)and calcium carbonate in sodium aluminate solution and sodiumcarbonate solution,respectively.Elevating temperature,extending residence time,or increasing caustic soda concentration enhancesthe conversion ratio of calcium oxalate in sodium aluminate solution;as a consequence,anti-causticisation occurs.Stability ofcalcium-containing compounds in sodium aluminate solution containing sodium carbonate differs from that in sodium aluminatesolution or sodium carbonate solution.Na2CO3in aluminate solution accelerates the transformation of calcium oxalate;thus,aluminais lost because of4CaO·Al2O3·CO2·11H2O and TCA formation.Calcium carbonate,4CaO·Al2O3·CO2·11H2O and calcium oxalatecan change into TCA in sodium aluminate solution at elevated temperature.Calcium oxalate remains relatively stable in dilutealuminate solution within a short residence time at low temperature.Thus,a novel process for removal of sodium oxalate by limecausticisation was presented and employed in an alumina refinery in China.

Preliminary Study on a Novel Process for Manufacturing Soda Ash from Sodium Sulfate

The purpose of this work is to find a new way for utilizing the rich sodium sulfate resource to produce soda ash. A novel process is proposed which uses aqueous dichromate solution as working medium through decomposition of calcium carbonate in aqueous sodium dichromate, complex decomposition of aqueous sodium sulfate and calcium chromate, regeneration of sodium dichromate and production of sodium bicarbonate from carbonation of aqueous sodium chromate solution, processing and utilization of byproduct calcium sulfate, and production of sodium carbonate from sodium bicarbonate. The process has the features of less corrosion and pollution and low energy consumption.