Cementing properties of steel slag activated by sodium silicates and sodium hydroxide

Steel slag which is mainly composed of γ-Ca2SiO4 and other silicates or alumino-silicates is activated by sodium sificates and sodium hydroxide. The powders of such steel slag are usually inert to hydrate and subsequently have very low ability of cementing. But when sodium silicates and sodium hydroxide are used as activators the steel slag shows very good properties of cementing. When activated with NaOH solution the hardened slurry of the steel slag has a compressive strength of 11.13 MPa after being cured for 28 days. When activated with Na2SiO3 solution the samples after being cured for 28 days have an average compres- sive strength of 40.23 MPa. While the steel slag slurry which is only mixed with water has a compressive of 0.88 MPa after being cured for 28 days.

Effect of inorganic salt impurities on seeded precipitation of silica hydrate from sodium silicate solution

To clarify the precipitation of silica hydrate from the real desilication solutions of aluminosilicate solid wastes by adding seeds and improve integrated waste utilization,the seeded precipitation was studied using synthesized sodium silicate solution containing different inorganic salt impurities.The results show that sodium chloride,sodium sulfate,sodium carbonate,or calcium chloride can change the siloxy group structure.The number of high-polymeric siloxy groups decreases with increasing sodium chloride or sodium sulfate concentration,which is detrimental to seeded precipitation.Calcium chloride favors the polymerization of silicate ions,and even the chain groups precipitate with the precipitation of high-polymeric sheet and cage-like siloxy groups.The introduced sodium cations in sodium carbonate render a more open network structure of high-polymeric siloxy groups,although the carbonate ions favor the polymerization of siloxy groups.No matter how the four impurities affect the siloxy group structure,the precipitates are always amorphous opal-A silica hydrate.

Reclamation of CO_(2) sodium silicate used sands by steam leaching

The bond film on the surface of the CO_(2) sodium silicate used sands is not easy to decompose,therefore,it is difficult to reclaim used sands.A new reclamation method of CO_(2) sodium silicate used sands was developed by steam leaching,which can reduce the water consumption of reclamation and improve the removal effect of sodium silicate bond film.Firstly,the leaching effect of the sodium silicate sands after 20/200/400/600/800/1,000°C heat preservation treatment was simulated.Furthermore,the influence of the leaching time on the removal effect of the sodium silicate bond film was studied.Finally,the casting properties of the reclaimed sands after the leaching reclamation treatment were tested.The results show for simulated used sands after 30 min of steam leaching,the removal ratio of the alkali exceeds 84.1%,the removal ratio of silicate is 86.2%,and the removal ratio of carbonate is 93.6%.The removal rate of alkali,silicate and carbonate is relatively low in the leaching time of 30-50 min.Considering the reclamation effect and cost,the leaching time is controlled in 30 min.Water consumption is only 60%of the mass of used sands for 30 min steam leaching,while it is 200%for wet reclamation.Morphological analysis shows that most of the hazardous substances in the used sands are removed in 30 min steam leaching,and the reclaimed sands surface after steam leaching in 50 min is as smooth as new sands.After 30 min of steam leaching,the alkali removal effect of the factory used sands can reach 81.5%,the water consumption by the steam leaching reclamation is 58%of the mass of the used sand,which is similar to the result of simulated used sands.The performance of reclaimed sands obtained after 30 min steam leaching is better than that of new sands when the amount of sodium silicate added is 6%of the mass of the reclaimed sands and the CO_(2) blowing time is 15 s:the 24 h ultimate compressive strength of reclaimed sands is 5.6 MPa(equated with new sands),and the collapsibility compressive strength is 5.2 MPa,which is lower than the collapsibility compressive strength of new sands(7.7 MPa).This indicates that the reclamation of CO_(2) sodium silicate used sands by steam leaching is a feasible method.

Selecting the Technology of Sodium Silicate Modified Poplar with the Highest Performance by Fuzzy Orthogonal Method

Sodium silicate modification can improve the overall performance of wood.The modification process has a great influence on the properties of modified wood.In this study,a new method was introduced to analyze the wood modification process,and the properties of modified wood were studied.Poplar wood was modified with sodium silicate by vacuum-pressure impregnation.After screening using single-factor experiments,an orthogonal experiment was carried out with solution concentration,impregnation time,impregnation pressure,and the cycle times as experimental factors.The modified poplar with the best properties was selected by fuzzy mathematics and characterized by SEM,FT-IR,XRD and TG.The results showed that some lignin and hemicellulose were removed from the wood due to the alkaline action of sodium silicate,and the orderly crystal area of poplar became disorderly,resulting in the reduction of crystallinity of the modified poplar wood.FT-IR analysis showed that sodium silicate was hydrolyzed to form polysilicic acid in wood,and structural analysis revealed the formation of Si-O-Si and Si-O-C,indicating that sodium silicate reacted with fibers on the wood cell wall.TG-DTG curves showed that the final residual mass of modified poplar wood increased from 25%to 67%,and the temperature of the maximum loss rate decreased from 343℃ to 276℃.The heat release and smoke release of modified poplar wood decreased obviously.This kind of material with high strength and fire resistance can be used in the outdoor building and indoor furniture.

Influence of sodium silicate on manganese electrodeposition in sulfate solution

The influences of sodium silicate on manganese electrodeposition in sulfate solution were investigated. Manganese electrodeposition experiments indicate that a certain amount of sodium silicate can improve cathode current efficiency and initial pH 7.0?8.0 is the optimized pH for high cathode current efficiency. The analyses of scanning electron microscopy (SEM) and X-ray diffraction (XRD) indicate the compact morphology and nanocrystalline structure of electrodeposits. X-ray photoelectron spectrometry (XPS) analysis shows that the elements of Mn, Si and O exist in the deposit. The solution chemistry calculations of sulfate electrolyte and sodium silicate solution indicate that species of Mn2+, MnSO4, Mn(SO4)2?2 , Mn2+, MnSiO3, Mn(NH3)2+, SiO32?and HSiO3? are the main active species during the process of manganese electrodeposition. The reaction trend between Mn2+ and Si-containing ions is confirmed by the thermodynamic analysis. In addition, polarization curve tests confirm that sodium silicate can increase the overpotential of hydrogen evolution reaction, and then indirectly improve the cathode current efficiency.

Electrochemical mechanism and flotation of chalcopyrite and galena in the presence of sodium silicate and sodium sulfite

The electrochemical mechanism involved in the selective separation of chalcopyrite from galena was investigated by flotation and electrochemical methods in the presence of sodium sulfite and sodium silicate,respectively,as a single depressant and their mixture as a combined depressant.Flotation tests revealed that the floatability of chalcopyrite was unaffected by depressants and its recovery remained constant(>80%)within the studied dosage range.Galena flotation was severely depressed with descending depressing order as follows:combined depressant﹥sodium silicate﹥sodium sulfite.Electrochemical analysis confirmed the high affinity of depressants on the galena surface,resulting in the formation of hydrophilic species,such as lead sulfite,lead sulfate,and lead orthosilicate.The oxidation of chalcopyrite surface and depressants did not exhibit any signals;conversely,the self-oxidation of chalcopyrite was depressed.The results of cyclic voltammograms well agreed with flotation results,demonstrating that chalcopyrite primarily reacted with the collector O-isopropyl-N-ethyl thionocarbamate and that galena mostly reacted with depressants.

The effect of sodium silicate concentration on microstructure and corrosion properties of MAO-coated magnesium alloy AZ31 in simulated body fluid

In recent years,magnesium and its alloys are considered as biodegradable implants.However magnesium implants may rapidly corrode before the natural healing process of the tissue is completed.In this investigation,micro arc oxidation process has been studied for avoiding primary corrosion of the magnesium alloy in simulated body fluid.Anodized coating was formed on AZ31 alloy in nontoxic silicate-alkaline solution at constant current.The effects of silicate concentration and conductivity of electrolyte solution on microstructure and corrosion properties of coating were evaluated.Scanning electron microscopy showed that a thick and condensed coating is formed after enough anodizing period.Energy dispersive spectroscopy showed that Si,O and Mg are the main components of the coating.Corrosion resistance of the coated and uncoated samples was assessed using potentiodynamic polarization and electrochemical impedance spectroscopy tests in SBF at 37℃ and pH of 7.4.Maximum corrosion resistance was achieved at 30 g/L concentration of sodium silicate in anodizing solution.It was observed that further increase in silicate concentration decreased the corrosion resistance.

An improved sodium silicate binder modified by ultra-fine powder materials

This paper presents a new method of modifying sodium silicate binder with ultra-fine powders. The sodium silicate binder modified by ultra-fine powder A and the organic B can reduce the addition amount of the binder. The results indicate that the 24 h strength has increased by 39.9% at room temperature and the residual strength has decreased by 30.7% at 800℃, compared to the conventional sodium silicate. An available material to improve the moisture resistance was also found by adding about 2% more inorganic C, and it can increase the moist strength by 20%. In the end, the microanalyses are given to explain the modifying machanism, i. e., the ultra-fine powder A can refine the sodium silicate binder to avoid holes in the binder bond, which can increase the 24 h strength at room temperture, and can lead to more cracks in the bond after the molding sand is heated to 800℃. This is because of the stress caused by the new eutectic complex of modified sodium silicate binder.

Wet reclamation of sodium silicate used sand and biological treatment of its wastewater by Nitzschia palea

The massive amount of sodium silicate in the used sand was a pollution source, especially in the waste water from the wet reclamation of used sand. A new process of wet reclamation by biologically treating the waste water produced during the wet reclamation process of used sand was studied in the paper. In the work, the precultivation of N. palea was performed firstly, and three different scrubbing solutions： （1） tap water, （2） modified medium for N. palea, and （3） filtrate of the broth treated by N. palea for 15 days, were used. The results of the primary investigation show that a de-skinning ratio of 90% is obtained when using the scrubbing solution containing modified medium for N. palea at the ratio 1：2 of sand and scrubbing solution, and the maximal concentrations of Na^＋ and SiO3^2- are 1.49 g.L-1 and 0.51 g.L-1, respectively. The results of the optimal biomass, pH value decrease and Na^＋ and SiO32 consumption indicate the optimal incubation conditions are at the irradiance of 5,000 lux and 25 ℃. Using the filtrate of the broth treated by N. palea for 15 days as the scrubbing solution directly, a de-skinning ratio of 93% is the highest compared to the results of the tap water and the modified medium for N. palea. In the biological process using N. palea, less water is used and little wastewater is produced, which is advantageous to the purpose of green manufacturing and environmental protection.

Properties of sodium silicate bonded sand hardened by microwave heating

The sodium silicate bonded sand hardened by microwave heating has many advantages,such as low sodium silicate adding quantity,fast hardening speed,high room temperature strength,good collapsibility and certain surface stability.However,it has big moisture absorbability in the air,which would lead to the compression strength and the surface stability of the sand molds being sharply reduced.In this study,the moisture absorbability of the sodium silicate bonded sand hardened by microwave heating in different humidity conditions and the effect factors were investigated.Meanwhile,the reasons for the big moisture absorbability of the sand were analyzed.Some measures to overcome the problems of high moisture absorbability,bad surface stability and sharply reducing strength in the air were discussed.The results of this study establish the foundation of green and clean foundry technology based on the microwave heating hardening sodium silicate sand process.

Evaluation of the effect of sodium silicate addition to mine backfill,Gelfill-Part 2:Effects of mixing time and curing temperature

The effects of mixing time and curing temperature on the uniaxial compressive strength （UCS） andmicrostructure of cemented hydraulic fill （CHF） and sodium silicate-fortified backfill （Gelfill） wereinvestigated in the laboratory. A series of CHF and Gelfill samples was mixed for time periods rangingfrom 5 min to 60 min and cured at temperatures ranging from 5 C to 50 C for 7 d, 14 d or 28 d.Increasing the mixing time negatively influenced the UCS of Gelfill samples, but did not have a detectableeffect on CHF samples. The curing temperature had a strong positive impact on the UCSs of both Gelfilland CHF. An elevated temperature caused rapid UCS development over the first 14 d of curing. Mercuryintrusion porosimetry （MIP） indicated that the pore size distribution and total porosity of Gelfill werealtered by curing temperature.

Properties of low-modulus sodium silicate solution in alkali system

The properties of low-modulus(m≤1)sodium silicate and pre-desilication solutions in alkali systems were studied by measuring their electrical conductivity,viscosity,and surface tension.The results show that the property of high concentration pre-desilication solution is similar to that of sodium silicate solution.The electrical conductivity of sodium silicate solution increases with increasing the temperature and silica concentration but decreases with increasing the modulus.Further,the viscosity of the solution increases with increasing the silica concentration and linearly decreases with increasing the temperature,whereas its surface tension gradually decreases with increasing silica concentration and temperature,indicating that the sodium silicate solution is an oligomer with strong surface activity.At room temperature,the electrical conductivity and surface tension of sodium silicate solution are higher than those of pre-desilication solution,whereas its viscosity is smaller than that of pre-desilication solution.A turning point exists at a silica concentration of 44.7 g/L.When the silica concentration is less than 44.7 g/L,the ionic structure of the solution is dominated by monomeric silicate ions.In contrast,when the silica concentration changes from 44.7 to 50 g/L,the migration number of silicate anions significantly decreases.

Effectiveness of sodium silicate as gangue depressants in iron ore slimes flotation

The recovery of iron from the screw classifier overflow slimes by direct flotation was studied. The relative effectiveness of sodium silicates with different silica-to-soda mole ratios as depressants for silica and silicate bearing minerals was investigated. Silica-to-soda mole ratio and silicate dosage were found to have significant effect on the separation efficiency. The results show that an increase of Fe content in the concentrate is observed with concomitant reduction in SiO2 and A1203 levels when a particular type of sodium silicate at a proper dosage is used. The concentrate of 58.89wt% Fe, 4.68wt% SiO2, and 5.28wt% A1203 with the weight recovery of 38.74% and the metal recovery of 41.13% can be obtained from the iron ore slimes with 54.44wt% Fe, 6.72wt% SiO2, and 6.80wt% A1203, when NazSiO3 with a silica-to-soda mole ratio of 2.19 is used as a depressant at a feed rate of 0.2 kg/t.

Effect of aggressive pH media on peat treated by cement and sodium silicate grout

The effects of aggressive peat nature (pH) on the strength of peat treated by cement and cement-sodium silicate grout were investigated by evaluating the changes in unconfined compressive strength,moisture content,and scanning electron microscopy (SEM) of samples with time in different pH media.The results indicate that peats treated by cement-silicate have higher strength than peats treated by cement,due to an increase in pH value of the media.Furthermore,cement and cement-silicate are highly effective in reducing the moisture content and void ratio of the treated peats.The microstructures of treated peats support the laboratory test results.

Determination of Iron in Layered Crystal Sodium Disilicate and Sodium Silicate by Flame Atomic Absorption Spectrometry with Boric Acid as a Matrix Modifier

The effects of matrix silicate and experimental conditions on the determination of iron in flame atomic absorption spectrometry （FAAS） were investigated. It was found that boric acid as a matrix modifier obviously eliminated silicate interference. Under the optimum operating conditions, the determination results of iron in layered crystal sodium disilicate and sodium silicate samples by FAAS were satisfactory. The linear range of calibration curve is 0-10.5 μg.mL^-1, the relative standard deviation of method is 1.2%-2.2%, the recovery of added iron is 96.0%- 101%, the sensitivity is 0.19 μg.mL^-l and the detection limit is 77 ng.mL^-1. The effect of the determination of iron of the standard curve method, standard addition calibration and colorimetry method was the same, but the first has the merits of rapid sample preparation, reduced contamination risks and fast analysis.

Evaluation of the effect of sodium silicate addition to mine backfill,GelfillLPart 1

In this paper, the mechanical properties of sodium silicate-fortified backfill, called Gelfill, were investigated by conducting a series of laboratory experiments. Two configurations were tested, i.e. Gelfill and cemented hydraulic fill（CHF）. The Gelfill has an alkali activator such as sodium silicate in its materials in addition to primary materials of mine backfill which are tailings, water and binders. Large numbers of samples of Gelfill and CHF with various mixture designs were cast and cured for over 28 d. The mechanical properties of samples were investigated using uniaxial compression test, and the results were compared with those of reference samples made without sodium silicate. The test results indicated that the addition of an appropriate amount of an alkali activator such as sodium silicate can enhance the mechanical（uniaxial compressive strength） and physical（water retention） properties of backfill. The microstructure analysis conducted by mercury intrusion porosimetry（MIP） revealed that the addition of sodium silicate can modify the pore size distribution and total porosity of Gelfill, which can contribute to the better mechanical properties of Gelfill. It was also shown that the time and rate of drainage in the Gelfill specimens are less than those in CHF specimens made without sodium silicate. Finally, the study showed that the addition of sodium silicate can reduce the required setting time of mine backfill, which can contribute to increase mine production in accordance with the mine safety.

The Use of Sodium Silicate as a Corrosion Inhibitor in a Saline Drilling Fluid: A Nonaggressive Option to the Environment

The function of a corrosion inhibitor in drilling mud compositions is the corrosion protection of the equipment involved in drilling operations. Many compositions involve environmentally several products such as fatty amines of high molecular weight, polyoxylated amines, amides, imidazolines, nitrogen heterocyclic products, etc. The potential advantages of the use of silicates are the effective protection of carbon steel, especially in aerated saline fluids, low costs and non-aggressive behavior to environment. Gravimetric and electrochemical tests were carried out using an aerated solution of 3.5% NaCl and the addition of sodium silicate (Na2SiO3·9H2O) as a corrosion inhibitor at concentrations of 250 to 2000 mg/L. The efficiencies of the corrosion protection of carbon steel using silicate concentrations greater than 1250 mg/L were greater than 92%.

Formation of Na_(1+x)V_3O_8 Nanoribbon Thin Film from V_2O_5 Xerogel on Sodium Silicate Glass Substrate

Na1＋xV3O8 nanoribbon thin film was successfully fabricated by annealing the V2O5 xerogel film on sodium sili-cate glass substrate at 450℃. It has been identified that the amount of sodium ions diffused into the V2O5 xerogel film increases with the high temperature of annealing treatment. The sodium glass substrate serves as a limited sodium source to induce the transformation from V2O5 to Na1＋xV3O8.

Synthesis and characterization of A1 doped δ-laminar crystal sodium silicate

An modified laminar crystal sodium silicate （A1-SKS-6） was synthesized by spray drying and high temperature crystallization using sodium silicate as silicon source, A1 atom as inorganic source and hexadecyltrimethy ammonium bromide （CTMAB） as the structure template. The hydrothermal stability of product was at least 1 h. The synthesized material was characterized by XRD and SEM. The results indicated that shape and intensity of XRD diffraction peak at 20 took changes, but raw material 8 phase crystal form kept unchanged, and assured high Ca^2＋ and Mg^2＋ binding capacity of the products. The Ca^2＋ and Mg^2＋ binding capacity of product is up to 380 mg Ca/g and 410mg Mg/g respectively. It was found that the hole of product became smaller and appeared rod structure based on SEM. The hydrothermal stability was increased due to the pillaring of AI atom.

Structure characterization for the geopolymer of sodium silicate and metakaolin

Geopolymers of metakaolin and sodium silicate were synthesized respectively with the ratios of the amount of SiO2 in the sodium silica solution to that of Al2O3 in metakaolinite equal to 1.0, and 0.66. The geopolymeric structures of the products were investigated by 27Al and 29Si solid-state nuclear magnetic resonances with magic-angle spinning (MAS NMR), Fourier transform infrared spectroscopy (FTIR), X-ray powder diffraction (XRD), differential scanning colorimetry (DSC) and scanning electron microscopy (SEM). The reaction of the Al-O sheet in meakaolinite with low-order polymerized Si-O tetrahedral units such as monomer of SiO4 yields three-dimensional structures with the Q3 Si-O tetrahedral structure and the coordination of Al(IV) in the Al-O tetrahedral structure. The geopolymers are essentially X-ray amorphous. The assays by 27Al and 29Si NMR, FTIR confirm that the active structure in the metakaolinite is the sheet of Al-O with three coordination states.