Key technologies and equipment for a fully mechanized top-coal caving operation with a large mining height at ultra-thick coal seams

Thick and ultra-thick coal seams are main coal seams for high production rate and high efficiency in Chinese coal mines, which accounts for 44 % of the total minable coal reserve. A fully mechanized top-coal caving mining method is a main underground coal extraction method for ultra-thick coal seams. The coal extraction technologies for coal seams less than 14 m thick were extensively used in China. However, for coal seams with thickness greater than 14 m, there have been no reported cases in the world for underground mechanical extraction with safe performance, high efficiency and high coal recovery ratio. To deal with this case, China Coal Technology ＆ Engineering Group, Datong Coal Mine Group, and other 15 organizations in China launched a fundamental and big project to develop coal mining technologies and equipment for coal seams with thicknesses greater than 14 m. After the completion of the project, a coal extraction method was developed for top-coal caving with a large mining height, as well as a ground control theory for ultra-thick coal seams. In addition, the mining technology for top-coal caving with a large mining height, the ground support technology for roadway in coal seams with a large cross-section, and the prevention and control technology for gas and fire hazards were developed and applied. Furthermore, a hydraulic support with a mining height of 5.2 m, a shearer with high reliability, and auxiliary equipment were developed and manufactured. Practical implication on the technologies and equipment developed was successfully completed at the No. 8105 coal face in the Tashan coal mine, Datong, China. The major achievements of the project are summarized as follows： 1. A top-coal caving method for ultra-thick coal seams is proposed with a cutting height of 5 m and a top-coal caving height of 15 m. A structural mechanical model of overlying strata called cantilever beam-articulated rock beam is established. Based on the model, the load resistance of the hydraulic support with a large mining height for top-coal caving method is determined. With the analysis, the movement characteristics of the top coal and above strata are evaluated during top-coal caving operation at the coal face with a large mining height. Furthermore, there is successful development of comprehensive technologies for preventing and controlling spalling of the coal wall, and the top-coal caving technology with high efficiency and high recovery at the top-coal caving face with a large mining height. This means that the technologies developed have overcome the difficulties in strata control, top-coal caving with high efficiency and high coal recovery, and enabled to achieve a production rate of more than 10 Mtpa at a single top-coal caving face with a large mining height in ultra-thick coal seams; 2. A hydraulic support with 5.2 m supporting height and anti-rockburst capacity, a shearer with high reliability, a scraper conveyor with a large power at the back of face, and a large load and long distance headgate belt conveyor have been successfully developed for a top-coal caving face with large mining height. The study has developed the key technologies for improving the reliability of equipment at the coal face and has overcome the challenges in equipping the top-coal caving face with a large mining height in ultra-thick coal seams; 3. The deformation characteristics of a large cross-section roadway in ultra-thick coal seams are discovered. Based on the findings above, a series of bolt materials with a high yielding strength of 500-830 MPa and a high extension ratio, and cable bolt material with a 1 × 19 structure, large tonnage and high extension ratio are developed. In addition, in order to achieve a safe roadway and a fast face advance, installation equipment for high pre-tension bolt is developed to solve the problems with the support of roadway in coal seams for top-coal caving operation with a large mining height; 4. The characteristics of gas distribution and uneven emission at top-coal caving face with large mining height in ultra-thick coal seams are evaluated. With the application of the technologies of gas drainage in the roof, the difficulties in gas control for high intensive top-coal caving mining operations, known as ＂low gas content, high gas emission＂, are solved. In addition, large flow-rate underground mobile equipment for making nitrogen are developed to solve the problems with fire prevention and safe mining at a top-coal caving face with large mining height and production rate of more than 10 Mtpa. A case study to apply the developed technologies has been conducted at the No. 8105 face, the Tashan coal mine in Datong, China. The case study demonstrates that the three units of equipment, i.e., the support, shearer and scraper conveyor, are rationally equipped. Average equipment usage at the coal face is 92.1%. The coal recovery ratio at the coal face is up to 88.9 %. In 2011, the coal production at the No. 8105 face reached 10.849 Mtpa, exceeding the target of 10 Mtpa for a topcoal caving operation with large mining height performed by Chinese-made mining equipment. The technologies and equipment developed provide a way for extracting ultra-thick coal seams. Currently, the technologies and equipment are used in 13 mining areas in China including Datong, Pingshuo, Shendong and Xinjiang. With the exploitation of coal resources in Western China, there is great potential for the application of the technologies and equipment developed.

Technical parameters of drawing and coal-gangue field movements of a fully mechanized large mining height top coal caving working face

Under fully mechanized, large mining height top coal caving conditions, the shield beam slope angle of the support increases due to the enlargement of the top coal breaking and caving space. This results in a change of the caving window location and dimensions and, therefore, the granular coal-gangue movement and flows provide new characteristics during top coal caving. The main inferences we draw are as follows. Firstly, after shifting the supports, the caved top coal layer line and the coal gangue boundary line become steeper and are clearly larger than those under common mining heights. Secondly, during the top coal caving procedure, the speed of the coal-gangue flow increases and at the same drawing interval, the distance between the coal-gangue boundary line and the top beam end is reduced. Thirdly, affected by the drawing ratio, the slope angle of the shield beam and the dimensions of the caving window, it is easy to mix the gangue. A rational drawing interval will cause the coal-gangue boundary line to be slightly behind the down tail boom lower boundary. This rational drawing interval under conditions of large mining heights has been analyzed and determined.

Ground pressure law of fully mechanized large cutting height face in extremely-soft thick seam and stability control in tip-to-face area

When stepped coal getting technology was applied to high seam mining working face, with field observations the following aspects of working face were analyzed based on the inherent conditions of extremely soft thick seam mined by Liangbei Mine, such as the brokenness and activity law of rock seam in the working face, the law of load-bearing of its supports, and the instability character of coal or rock in tip-to-face area. The following are the major laws. Pressure intensity of roof in high seam mining with extremely soft thick seam is stronger than one in slicing and sublevel-caving as a whole. But the greater crushing deformation of coal side makes pressure intensity of roof in the middle of working face be equivalent to one in sublevel-caving. In the middle of working face the roof brokenness has less dynamic load effect than roof brokenness in the two ends of working face. The brokenness instability of distinct pace of roof brings several load-bearings to supports. In condition of extremely soft thick seam, the ratio of resistance increment of supports in two ends of working face is obviously greater than that of supports in the middle. Most sloughing in coal side is triangular slop sloughing caused by shear slipping in high seam mining with extremely soft thick seam. Ultrahigh mining is the major reason for roof fall. Instability of coal or rock in tip-to-face area can be controlled effectively with the methods such as improving setting load of supports, mining along roof by reinforcing floor and protecting the immediate roof in time, and so on.

Systematic principles of surrounding rock control in longwall mining within thick coal seams

Effective surrounding rock control is a prerequisite for realizing safe mining in underground coal mines.In the past three decades, longwall top-coal caving mining(LTCC) and single pass large height longwall mining(SPLL) found expanded usage in extracting thick coal seams in China. The two mining methods lead to large void space left behind the working face, which increases the difficulty in ground control.Longwall face failure is a common problem in both LTCC and SPLL mining. Such failure is conventionally attributed to low strength and high fracture intensity of the coal seam. However, the stiffness of main components included in the surrounding rock system also greatly influences longwall face stability.Correspondingly, surrounding rock system is developed for LTCC and SPLL faces in this paper. The conditions for simultaneous balance of roof structure and longwall face are put forward by taking the stiffness of coal seam, roof strata and hydraulic support into account. The safety factor of the longwall face is defined as the ratio between the ultimate bearing capacity and actual load imposed on the coal wall.The influences provided by coal strength, coal stiffness, roof stiffness, and hydraulic support stiffness,as well as the movement of roof structure are analyzed. Finally, the key elements dominating longwall face stability are identified for improving surrounding rock control effectiveness in LTCC and SPLL faces.

Experimental investigation into stress-relief characteristics with upward large height and upward mining under hard thick roof

According to geological conditions of No. 3 and No. 4 coal seams （namely A3 and B4） of the Pan＇er coal mine and the parameters of panels 11223, 11224, and 11124 with fully-mechanical coal mining, we built 2D similar material simulation and FLAC3D numerical simulation models to investigate the development of mining-induced stress and the extraction effect of pressure-relief gas with large height and upward mining. Based on a comprehensive analysis of experimental data and observations, we obtained the deformation and breakage characteristics of strata overlying the coal seam, the development patterns of the mining-induced stress and fracture, and the size of the stress-relief area. The stress-relief effect was investigated and analyzed in consideration with mining height and three thick hard strata. Because of the group of three hard thick strata located in the main roof and the residual stress of mined panel 11124, the deformation, breakage, mining-induced stress and fracture development, and the stress-relief coefficient were discontinuous and asymmetrical. The breakage angle of the overlying strata, and the compressive and expansive zones of coal deformation were mainly controlled by the number, thickness, and strength of the hard stratum. Compared with the value of breakage angle derived by the traditional empirical method, the experimental value was lower than the traditional results by 3°-4°below the hard thick strata group, and by 13°-19° above the hard thick strata group. The amount of gas extracted from floor drainage roadway of B4 over 17 months was variable and the amount of gas per month differed considerably, being much smaller when panel 11223 influenced the area of the three hard thick strata. Generally, the stress-relief zone of No. 4 coal seam was small under the influence of the hard thick strata located in the main roof, which played an important role in delaying the breakage time and increasing the breakage space. In this study we gained understanding of the stress-relief mechanism influenced by the hard thick roof. The research results and engineering practice show that the main roof of the multiple hard thick strata is a critical factor in the design of panel layout and roadways for integrated coal exploitation and gas extraction, provides a theoretical basis for safe and high-efficient mining of coal resources.

Development and prospect on fully mechanized mining in Chinese coal mines

Fully mechanized mining(FMM)technology has been applied in Chinese coal mines for more than 40 years.At present,the output of a FMM face has reached 10-million tons with Chinese-made equipment.In this study,the new developments in FMM technology and equipment in Chinese coal mines during past decades are introduced.The automatic FMM technology for thin seams,complete sets of FMM technology with ultra large shear height of 7 m for thick seams,complete sets of fully mechanized top coal caving technology with large shear height for ultra-thick seams of 20 m,complete sets of FMM technology for complex and difficult seams,including steeply inclined seams,soft coal seams with large inclination angle,and the mechanized filling mining technology and equipment are presented.Some typical case studies are also introduced.Finally,the existing problems with the FMM technology are discussed,and prospect of FMM technology and equipment applied in Chinese coal mines is put forward.

Behaviors of overlying strata in extra-thick coal seams using top-coalcaving method

Accidents such as support failure and excessive deformation of roadways due to drastic changes in strata behaviors are frequently reported when mining the extra-thick coal seams Nos.3e5 in Datong coal mine with top-coal caving method,which significantly hampers the mine's normal production.To understand the mechanism of strata failure,this paper presented a structure evolution model with respect to strata behaviors.Then the behaviors of strata overlying the extra-thick coal seams were studied with the combined method of theoretical analysis,physical simulation,and field measurement.The results show that the key strata,which are usually thick-hard strata,play an important role in overlying movement and may influence the mining-induced strata behaviors in the working face using top-coal caving method.The structural model of far-field key strata presents a 'masonry beam' type structure when'horizontal O-X' breakage type happens.The rotational motion of the block imposed radial compressive stress on the surrounding rock mass of the roadway.This can induce excessive deformation of roadway near the goaf.Besides,this paper proposed a pre-control technology for the hard roof based on fracture holes and underground roof pre-splitting.It could effectively reduce stress concentration and release the accumulated energy of the strata,when mining underground coal resources with top-coal caving method.

松软煤层大采高工作面煤壁片帮机理及深浅孔交替超前预注浆加固技术研究

目的为探究松软煤层大采高工作面煤壁片帮机理,并对片帮严重的松软煤层大采高工作面煤壁进行有效控制,方法利用材料力学理论得到煤壁片帮的频发位置,引入煤壁剪切破坏准则,得出松软煤体煤壁片帮的主控因素。并以李村煤矿1305工作面为例,通过FLAC3D建立数值模型,以煤壁最大位移、煤体破坏深度、支承压力大小和支承压力峰值位置4个因素作为参考比较对象,通过引入正交试验法,研究了煤层埋深、内摩擦角、黏聚力、抗拉强度以及支护强度对煤壁片帮的影响程度。结果结果表明:煤体自身的物理力学性质(内摩擦角和黏聚力)是影响煤壁片帮的主要因素,其次煤体的赋存条件(埋深)也是一个较为关键的影响因素。结论工业性试验基于正交试验结果提出了大采高综采工作面深浅孔交替超前预注浆加固技术,有效控制了李村煤矿1305工作面煤壁片帮严重情况,为其他类似地质条件大采高综采工作面煤壁片帮控制提供了借鉴。

厚煤层大采高综放工作面覆岩断裂演化规律研究

大采高综放开采易形成强烈的矿压显现,上覆岩层的断裂演化规律对工作面安全生产至关重要。以羊场湾煤矿160206工作面为工程背景,运用相似模拟试验、数值模拟和理论分析的综合研究方法,对大采高综放工作面覆岩的断裂过程与覆岩运移规律进行系统研究。研究表明:导水裂隙带内岩层随工作面推进表现为“台阶下沉”,同层岩层下沉趋势沿走向表现为“急剧下降—稳定(最大值)—快速上升—稳定(最小值)”。工作面覆岩运动场由两区分布(加速下沉区、缓慢下沉区)演化为三区分布(加速下沉区、缓慢下沉区、稳定区)。对离层演化与地表下沉规律进行了定量描述,运用理论计算表达式深入地剖析了地表的动态下沉机理及其相关因素。结合相似模拟与数值模拟的试验结果,提出了覆岩断裂演化的形态变化特征:覆岩断裂形态由“单等腰梯形”演化为“双等腰梯形”,表土层影响区由“矩形”演化为“倒梯形”。分析了覆岩中垮落区、离层区、压实区、裂隙富集区的动态演化过程:垮落区逐渐增大至一定程度,高度小幅度降低并趋于稳定,离层区由下至上逐渐发育并随工作面向前移动,离层区逐渐闭合形成压实区,且压实区逐渐增大并最终保持稳定,裂隙富集区位于采空区前后端部并随工作面向前移动。

大倾角大采高工作面煤壁失稳机理分析

大倾角大采高工作面煤壁灾变易诱使支架-围岩系统失衡,导致围岩稳定性控制复杂化,故煤壁灾变防控对保障工作面安全生产十分关键,而科学化防控技术的前提是明晰煤壁失稳孕育机制,为此采用数值计算及理论分析法展开研究。研究结果表明:大倾角大采高工作面煤壁承压倾向分区异化,下部区域应力集中程度较中部、上部高,集中区范围由下至上减小,垂向中部应力值较低,应力极值及走向位置与回采距具有正相关性,煤壁揭露前后邻域承压环境会突变,且承压态随煤体破坏演变异化,煤体承压结构会由非连续态经压实过渡为类连续状,而后整体移动至阈值后发生破断结构离散化。煤壁前方塑性区随采动作用不同幅度扩展,其稳定性受制于回采距及速度,低速回采、回采距离增加时煤壁稳定性逐步降低,塑性破裂发育区煤体为支承压力等动载、静载主承体,煤壁失稳是支承压力与扰动区内煤体自身抗压性能动态失衡,由运移、变形等承压行为量变诱发煤体结构质变而破断失稳,承压非对称性及多向耦合造成煤壁失稳分区及范围倾向扩展。

大埋深“三软”厚煤层智能综放开采技术研究

针对大埋深“三软”条件下厚煤层综放开采的过程中液压支架钻底以及巷道底鼓的问题,以淮北信湖煤矿818智能综放工作面为研究背景,对液压支架的适用性进行了分析,并介绍了818智能综放采煤工作面的液压支架自动化系统。通过理论计算得出液压支架的最大工作阻力为9940 kN,分析现场实测数据可知中部液压支架的工作阻力最高,其次是下部,上部最小。工作面支架前排立柱受力大于后排立柱,工作面来压时,液压支架前立柱工作阻力平均比后立柱工作阻力大44.5%,前排立柱工作阻力占整架工作阻力的比例大致在0.57~0.74之间,工作面液压支架平均工作阻力为28.11 MPa,因此动载荷计算法更适合818工作面支架工作阻力计算;分析了液压支架钻底的原因,并提出液压支架的管控措施;通过数值模拟得到工作面超前支承压力的影响范围为煤壁前方110 m,工作面中部峰值应力最大,其次是下部,最后是上部,峰值应力出现在煤壁前方12~19 m;由现场实测数据可知煤壁向外105 m范围内,巷道底鼓及两帮变形量相对较大,巷道顶板下沉及底鼓比较明显,在此基础上提出预防巷道底鼓的相关措施,以期为淮北矿区以及类似条件下开采的工作面提供借鉴与参考。

“三软”厚煤层回采巷道掘锚一体机工艺优化及应用

“三软”厚煤层回采巷道围岩整体强度低,且岩层结构组合普遍变化较大,造成掘进工作面悬露顶板稳定性差异明显,部分顶板稳定性较差区域无法直接采用掘锚一体机及配套施工工艺,造成掘进工作面频繁停工,整体掘进效率下降。针对此类问题,以沙吉海煤矿“三软”厚煤层回采巷道为工程背景,采用现场调研、理论分析、数值模拟等综合研究方法,阐明了掘进工作面悬露顶板漏冒、掘锚一体机陷入底板或跑偏、煤壁片帮是制约掘锚一体机在“三软”厚煤层回采巷道中应用的关键制约因素;考虑悬露顶板厚度、扰动影响系数、顶板各岩层强度及各岩层完整性等参量的影响,建立和推导了掘进工作面悬露顶板极限跨距计算公式;形成了以掘进工作面悬露顶板极限跨距计算为主导的巷道围岩稳定性分级方法,将“三软”厚煤层回采巷道围岩划分为极稳定、稳定、中等稳定、不稳定、极不稳定5个级别;提出了不同稳定性级别围岩条件下掘锚一体机装备及施工工艺分类优化方案,并从截割滚筒位态调整、底板接地处理、巷帮作业平台增设等方面给出了困难作业环境下掘锚一体机应用对策。研究成果在沙吉海煤矿B1003W05工作面巷道进行了工程应用,其分类优化方案可有效保障掘锚一体机在“三软”厚煤层中的正常运行,相比邻近巷道采用悬臂式掘进机综掘工艺,掘进速度提升了1.0~1.8倍。

基于MATLAB大采高液压支架稳定性仿真研究

针对液压支架存在失稳等重大安全隐患,以某型大采高液压支架为研究对象,对支架前倾、后仰、侧翻、滑移4种失稳进行分析,运用MATLAB仿真的方法对不同采高、底座宽度、极限倾角、煤层倾角、加载载荷下的支架重心高度等进行仿真分析和研究。研究结果表明:随着支架极限倾角的增加,支架重心高度呈现逐渐减小的趋势;随着支架底座宽度增加,支架重心高度呈现逐渐增加的趋势;随着采高高度的增加,最大、最小煤层倾角呈现逐渐减小的趋势;随着支架底座宽度增加,最大、最小煤层倾角呈现逐渐增加的趋势;随着加载载荷增加,煤层倾角呈现逐渐减小的趋势。该研究为液压支架稳定性、安全可靠性提高等方面提供理论基础。

6~10 m厚煤层超大采高液压支架及其工作面系统自适应智能耦合控制

厚煤层储量及产量占我国原煤总储量及产量的一半,通过梳理厚煤层开采历史沿革,总结了我国厚煤层开采40年来的技术及装备研发实践,系统分析了以高端大采高液压支架及围岩智能耦合理论为代表的6~10 m大采高综采高效智能化综采技术及装备研究进展,提出了大采高支护理论及围岩智能耦合控制的突破是厚煤层一次开采高度突破的首要因素,完善的感知体系建立是液压支架自适应支护的前提,数字技术的应用为大采高工作面高效推进及装备智能协同控制提供了新的技术途径;阐明了大采高综放液压支架与围岩耦合关系,剖析了采高增加对硬煤层冒放性的有利影响,提出了基于煤矸识别、放煤机构控制的“纯煤段记忆放煤+煤岩分界模糊段人工反馈式干预放煤”的智能放煤控制策略;分析了大采高开采“采–运”协同智能耦合控制关键技术,构建了基于采煤机牵引速度与刮板输送机链速间联动调节的工作面装备间多机异构耦合自适应协同控制模型;研发了厚煤层开采中10 m超大采高液压支架,分析了厚煤层开采不断突破开采高度极限的新认识,从开采装备、控制系统等方面提出厚煤层一次开采高度的突破的研发方向。

河流下多煤层开采安全性及保护技术

我国新疆地区干旱缺水,艾维尔沟河作为新疆一条具有重要地理特征和环境影响的河流,其对于流经区域的经济、生态都具有重要意义,因此在艾维尔沟河下进行煤炭开采时,既要保证矿井安全也要保证河流的正常使用。采用理论分析、数值模拟等方法对河流下多煤层开采安全性及河流保护技术进行研究,通过理论计算得到多煤层开采条件下,覆岩导水裂隙带发育高度(11401工作面为41.9 m、1502工作面为110 m、11401工作面为113.8 m)并绘制剖面示意图;同时,采用数值模拟方法对覆岩导水裂缝发育形态及高度进行确定,最终基于导水裂隙带高度(117.8 m)与最小煤层埋藏深度(191.5 m)的相互关系,确定河流下开采是安全的可行的。在保证河流下煤层安全开采的前提下,通过分析离层注浆原理,并结合采动影响特征参数及工程现场,提出了以离层注浆为主,河道防渗及优化开采设计为辅的多手段对采动影响范围内地表特定目标的精准保护技术。根据实际采矿地质条件,采用概率积分法计算试采工作面开采前后河道位置处地表移动变形,计算结果显示:采用离层注浆精准保护技术后,河道的最大水平变形值(2 mm/m)未超出允许坝体的极限变形值(2.5 mm/m),所以采用离层注浆精准保护技术可以实现,井下安全开采的同时,保证河道的正常使用。通过对河流下多煤层开采的安全性及保护技术的分析研究,为矿山绿色开采提供参考和借鉴。

深部特厚煤层综放沿空掘巷煤柱优化及巷道支护

为研究深部大采高综放工作面窄煤柱沿空掘巷巷道矿压控制问题,以国能宁煤集团枣泉煤矿2^(-2)特厚煤层130203大采高综放工作面回风巷道为背景,基于实用矿山压力理论,建立了巷道围岩内、外应力场动态结构力学模型,运用理论计算和数值计算针对不同尺寸煤柱煤体应力对比分析,将原留设15 m护巷煤柱缩小至5 m进行了煤柱优化。结果表明:在稳定的内应力场掘巷有利于巷道的稳定性,避免了顶板事故及冲击地压相关灾害的发生,现场5 m小煤柱护巷工程应用中,130203回风巷道小煤柱侧变形量为1050 mm,实体煤帮变形量为400 mm,两帮呈现不对称性变形,底板局部底鼓量为1400 mm;深部特厚煤层综放开采沿空掘巷采用5 m小煤柱护巷方案设计正确,极大改善了巷道围岩的应力环境,整体设计满足生产要求,现场应用良好。130203工作面小煤柱沿空掘巷技术成功应用,为矿井开采提供了可靠的科学依据。

大采深高承压水条件下煤层底板突水问题及解决对策

在当前煤矿普遍面临大采深、底板高承压水、高地应力等采掘条件下,正确评价煤层底板承压水突水危险是做好防治水工作的基础。以河南省受底板灰岩承压水突水威胁的大水矿井为例,就底板破坏深度计算、突水系数计算及临界值、脆弱性指数法、不同水文地质单元的“双层水位”效应等问题进行了剖析。分析表明:在大采深和高地应力开采条件下,底板破坏深度较现有用经验公式计算得到的值偏大,一些矿井突水系数虽小于全国临界值,但回采过程中却发生了突水,脆弱性指数法有待于规范化。此外,井田范围内水文地质条件存在着时空变化,甚至会出现“双层水位”等现象。鉴于此,提出了建立大采深和高地应力开采条件下的底板破坏深度计算模型、确定矿区或矿井范围的临界突水系数值、规范脆弱性指数评价方法、查明水文地质条件的时空变化和不同单元的水动力参数、制定同各单元水文地质条件相适应的防治水措施等各项对策。

软硬交错倾斜煤层下煤矿钻孔机器人钻杆系统振动特性研究

煤矿钻孔机器人钻杆系统振动特性的研究是钻进轨迹预测及控制的重要前提。考虑水平钻进过程中钻杆系统与煤层交互约束的复杂机制,搭建煤矿钻孔机器人钻进实验平台及振动监测系统,开展不同软硬煤层及煤层倾斜角度下的水平钻进实验;采用经验模态分解方法对采集数据进行分解、滤波和重构处理,以消除噪声干扰,进而研究软硬交错倾斜煤层下钻孔机器人钻杆系统振动特性。研究结果表明:钻孔机器人无论是在硬→中硬→软煤层还是软→中硬→硬煤层中钻进,钻杆系统的纵向、横向、扭转振动幅度均随煤层倾斜角度的增大而增大;同一煤层倾斜角度下,钻孔机器人在软→中硬→硬煤层中钻进较在硬→中硬→软煤层中钻进时,钻杆系统的纵向、横向及扭转振动幅度更大;煤层倾斜角度较小时,软硬交错煤层对钻杆系统振动特性的影响较大,煤层倾斜角度较大时,煤层倾斜角度对振动特性的影响大于软硬交错煤层的影响;较大的砂石对钻杆系统振动产生一定影响。

大采宽综采工作面导水裂隙带高度探究

为了探究永煤公司新桥煤矿深埋煤层大采宽工作面导水裂隙带高度发育特征,以典型的开采宽度330 m的某工作面为研究对象,建立了深埋煤层大采宽工作面三维工程地质概化预开采模型,采用FLAC3D数值模拟软件对采动覆岩导水裂隙带高度进行研究,发现这种大采宽工作面开采后应力集中程度明显增大。和经验公式类比获得了该工作面导水裂隙带高度取值范围,提出了现行规范中的相关计算公式预计结果明显偏小,已不适合这种地质及开采条件。最后,在其他条件不变仅改变采宽条件下,模拟了7种不同采宽开采后沿倾向和走向导水裂隙带高度发育特征,对比分析发现导水裂隙带高度随采宽增加呈非线性变化,两者之间具有很好的自然对数拟合关系,确定了增加幅度的采宽阈值及其变化特征。

10m超大采高智能化开采关键技术及装备研究

通过调研陕西陕煤曹家滩煤矿业有限公司22煤层赋存条件,探究了超大开采空间矿压显现规律及超高煤壁片帮特点,总结了超大采高综采工作面围岩控制关键技术,分析了超大采高综采工作面端头区支护特点,提出“大梯度+小台阶”端头区过渡模式,实现了综采工作面中部到两端头巷道6 m高差的短缓过渡及端头区三角煤高回收率支护;基于综采工作面智能化成套开采装备选型配套,研发了适应10 m超大采高综采工作面的成套开采装备,实现了超大开采空间安全防护、特厚煤层高效截割、超大运量煤流顺畅运输;搭建工作面“采支运”一体化智能协同作业控制系统及多源系统集成与数据融合分析平台,支撑10 m超大采高综采工作面安全高效开采。