The ＂soft canning＂ heat preservation technique is invented by Baoshan Iron ＆ Steel Co., Ltd. （Hereafter referred to Baosteel）, using the flexible insulation material which can be stuck on the surface of the heate...The ＂soft canning＂ heat preservation technique is invented by Baoshan Iron ＆ Steel Co., Ltd. （Hereafter referred to Baosteel）, using the flexible insulation material which can be stuck on the surface of the heated ingot or billet in the superalloy thermal process. This adhesive insulation material can reduce the temperature drop of the ingot or billet during the transferring or hot working process, and can deform with the billet without dropping. The surface temperature drop can be effectively reduced, so the products can be obtained a good surface quality and the structural uniformity can be improved. The technique is applied to hard-wrought superalloy forging of cogging, superalloy rods finished forging fire and superalloy hot die forging processing,and good results have been achieved.展开更多
Heat transfer and deformation of initial solidification shell in soft contact continuous casting mold under high frequency electromagnetic field were analyzed using numerical simulation method; the relative electromag...Heat transfer and deformation of initial solidification shell in soft contact continuous casting mold under high frequency electromagnetic field were analyzed using numerical simulation method; the relative electromagnetic parameters were obtained from the previous studies. Owing to the induction heating of a high frequency electromagnetic field （20 kHz）, the thickness of initial solidification shell decreases, and the temperature of strand surface and slit copper mold increases when compared with the case without the electromagnetic filed. The viscosity of flux de- creases because of the induction heating of the high frequency electromagnetic field, and the dimension of the flux channel increases with electromagnetic pressure; thus, the deformation behavior of initial solidification shell was different before and after the action of high frequency electromagnetic field. Furthermore, the abatement mechanism of oscillation marks under high frequency electromagnetic field was explained.展开更多
In order to study high-frequency soft magnetic properties of Finemet amorphous alloy,the microstructural change and nanocrystallization under different heat treatment conditions were investigated by XRD and TEM. The c...In order to study high-frequency soft magnetic properties of Finemet amorphous alloy,the microstructural change and nanocrystallization under different heat treatment conditions were investigated by XRD and TEM. The crystallite size of α-Fe was calculated from the XRD pattern using the Scherrer formula,while the high frequency magnetic properties were measured at room temperature by TPS-200SA exchange tester. The results of XRD and TEM indicate that the nanocrystallization occurs at 500 ℃. When the annealing temperature increases to 560 ℃,the amorphous alloy becomes totally nanocrystallized and the crystallites distribute homogeneously,thus an excellent combination of soft magnetic properties is obtained.展开更多
The complex interaction between material properties in an induction heating circuit was studied by multi physics simulation and by experimental verification in a full-scale laboratory heater. The work aims to illustra...The complex interaction between material properties in an induction heating circuit was studied by multi physics simulation and by experimental verification in a full-scale laboratory heater. The work aims to illustrate the complexity of the system of interacting materials, but also to propose a method to verify properties of soft magnetic composite materials in an integrated system and to identify which properties are the most critical under different circumstances and load cases. Heat losses at different loads were primarily studied, from DC currents to AC currents at 15, 20 and 25 kHz, respectively. A FE model for magnetic simulation was correlated with a corresponding model for heat simulation. The numerical model, as well as the established input material data, could be verified through the experimental measurements. In this particular study, the current loss in the litz wire was the dominant heat source, thus making the thermal conductivity of the SMC the most important property in this material.展开更多
Conversion efficiency of soft X-ray from 0.35μm pulse laser-irradiated aluminium planar target at laser intensities 10^13- 10^15 W/cm^2 on the Xingguang-Ⅱ facility （laser energy 5 - 90 J, focal spot - Φ 200μm ful...Conversion efficiency of soft X-ray from 0.35μm pulse laser-irradiated aluminium planar target at laser intensities 10^13- 10^15 W/cm^2 on the Xingguang-Ⅱ facility （laser energy 5 - 90 J, focal spot - Φ 200μm full width of half maximun （FWHM） 400 - 800 ps） was measured. A simple model was given to explain soft X-ray conversion efficiency. In this model, because of the heat conduction from the laser-heated spot, the conversion was very small at lower irradiance limit, while at higher limit it was bounded by the energy lost in blow off plasma. Consequently, at the laser intensity around 2×10^14 W/cm^2 , the X-ray conversion efficiency reaches a maximum.展开更多
Electron heating via lower hybrid current drive （LHCD） has been investigated in HT-7 superconducting tokamak. Experiments show that the central electron temperature Te0, the volume averaged electron temperature 〈 ...Electron heating via lower hybrid current drive （LHCD） has been investigated in HT-7 superconducting tokamak. Experiments show that the central electron temperature Te0, the volume averaged electron temperature 〈 Te 〉 and the peaking factor of the electron temperature QTe = Teo/〈 Te 〉 increase with the lower hybrid wave （LHW） power. Simultaneously the electron heating efficiency and the electron temperature as the function of the central line-averaged electron density （ne） and the plasma current （Ip） have also been investigated. The experimental results are in a good agreement with those of the classical collision theory and the LHW power deposition theory.展开更多
At the initial operation stage of the continuous bloom caster at Baosteel, a lot of central porosity and cracks occurred in blooms, especially in the blooms of high-pressure boiler steel. In this study, a model of hea...At the initial operation stage of the continuous bloom caster at Baosteel, a lot of central porosity and cracks occurred in blooms, especially in the blooms of high-pressure boiler steel. In this study, a model of heat transfer and solidification was set up to analyze the process of continuous bloom casting. Based on the model, the distributions of temperature field and shell thickness were obtained, the mushy zone was defined, and thereby the technology of soft reduction for blooms was developed. After several tests were conducted, a reasonable test plan was developed, which led to the determination of the optimal reduction zone and gauge reduction. Now, central porosity and cracks in blooms are almost avoided and the inner quality has been obviously improved.展开更多
文摘The ＂soft canning＂ heat preservation technique is invented by Baoshan Iron ＆ Steel Co., Ltd. （Hereafter referred to Baosteel）, using the flexible insulation material which can be stuck on the surface of the heated ingot or billet in the superalloy thermal process. This adhesive insulation material can reduce the temperature drop of the ingot or billet during the transferring or hot working process, and can deform with the billet without dropping. The surface temperature drop can be effectively reduced, so the products can be obtained a good surface quality and the structural uniformity can be improved. The technique is applied to hard-wrought superalloy forging of cogging, superalloy rods finished forging fire and superalloy hot die forging processing,and good results have been achieved.
基金Item Sponsored by National Natural Science Foundation of China (59734080)
文摘Heat transfer and deformation of initial solidification shell in soft contact continuous casting mold under high frequency electromagnetic field were analyzed using numerical simulation method; the relative electromagnetic parameters were obtained from the previous studies. Owing to the induction heating of a high frequency electromagnetic field （20 kHz）, the thickness of initial solidification shell decreases, and the temperature of strand surface and slit copper mold increases when compared with the case without the electromagnetic filed. The viscosity of flux de- creases because of the induction heating of the high frequency electromagnetic field, and the dimension of the flux channel increases with electromagnetic pressure; thus, the deformation behavior of initial solidification shell was different before and after the action of high frequency electromagnetic field. Furthermore, the abatement mechanism of oscillation marks under high frequency electromagnetic field was explained.
基金Projects(0552nm028 04DZ05616) supported by Shanghai Science and Technology Committee, China
文摘In order to study high-frequency soft magnetic properties of Finemet amorphous alloy,the microstructural change and nanocrystallization under different heat treatment conditions were investigated by XRD and TEM. The crystallite size of α-Fe was calculated from the XRD pattern using the Scherrer formula,while the high frequency magnetic properties were measured at room temperature by TPS-200SA exchange tester. The results of XRD and TEM indicate that the nanocrystallization occurs at 500 ℃. When the annealing temperature increases to 560 ℃,the amorphous alloy becomes totally nanocrystallized and the crystallites distribute homogeneously,thus an excellent combination of soft magnetic properties is obtained.
文摘The complex interaction between material properties in an induction heating circuit was studied by multi physics simulation and by experimental verification in a full-scale laboratory heater. The work aims to illustrate the complexity of the system of interacting materials, but also to propose a method to verify properties of soft magnetic composite materials in an integrated system and to identify which properties are the most critical under different circumstances and load cases. Heat losses at different loads were primarily studied, from DC currents to AC currents at 15, 20 and 25 kHz, respectively. A FE model for magnetic simulation was correlated with a corresponding model for heat simulation. The numerical model, as well as the established input material data, could be verified through the experimental measurements. In this particular study, the current loss in the litz wire was the dominant heat source, thus making the thermal conductivity of the SMC the most important property in this material.
基金Project suppoted by Shanghai Leading Academic Discipline Foundation （Grant No. T0104）, and Science Foundation of Shanghai Mtmicipal Commission of Education （Grant No. 214680）
文摘Conversion efficiency of soft X-ray from 0.35μm pulse laser-irradiated aluminium planar target at laser intensities 10^13- 10^15 W/cm^2 on the Xingguang-Ⅱ facility （laser energy 5 - 90 J, focal spot - Φ 200μm full width of half maximun （FWHM） 400 - 800 ps） was measured. A simple model was given to explain soft X-ray conversion efficiency. In this model, because of the heat conduction from the laser-heated spot, the conversion was very small at lower irradiance limit, while at higher limit it was bounded by the energy lost in blow off plasma. Consequently, at the laser intensity around 2×10^14 W/cm^2 , the X-ray conversion efficiency reaches a maximum.
基金supported by National Natural Science Foundation of China (No.10235010)
文摘Electron heating via lower hybrid current drive （LHCD） has been investigated in HT-7 superconducting tokamak. Experiments show that the central electron temperature Te0, the volume averaged electron temperature 〈 Te 〉 and the peaking factor of the electron temperature QTe = Teo/〈 Te 〉 increase with the lower hybrid wave （LHW） power. Simultaneously the electron heating efficiency and the electron temperature as the function of the central line-averaged electron density （ne） and the plasma current （Ip） have also been investigated. The experimental results are in a good agreement with those of the classical collision theory and the LHW power deposition theory.
文摘At the initial operation stage of the continuous bloom caster at Baosteel, a lot of central porosity and cracks occurred in blooms, especially in the blooms of high-pressure boiler steel. In this study, a model of heat transfer and solidification was set up to analyze the process of continuous bloom casting. Based on the model, the distributions of temperature field and shell thickness were obtained, the mushy zone was defined, and thereby the technology of soft reduction for blooms was developed. After several tests were conducted, a reasonable test plan was developed, which led to the determination of the optimal reduction zone and gauge reduction. Now, central porosity and cracks in blooms are almost avoided and the inner quality has been obviously improved.
