High permeability and bimodal resonance structure of flaky soft magnetic composite materials

We establish a theoretical bimodal model for the complex permeability of flaky soft magnetic composite materials to explain the variability of their initial permeability.The new model is motivated by finding the two natural resonance peaks to be inconsistent with the combination of the domain wall resonance and the natural resonance.In the derivation of the model,two relationships are explored:the first one is the relationship between the number of magnetic domains and the permeability,and the second one is the relationship between the natural resonance and the domain wall resonance.This reveals that the ball milling causes the number of magnetic domains to increase and the maximum initial permeability to exist after 10 h of ball milling.An experiment is conducted to demonstrate the reliability of the proposed model.The experimental results are in good agreement with the theoretical calculations.This new model is of great significance for studying the mechanism and applications of the resonance loss for soft magnetic composite materials in high frequency fields.

Investigation of Thermal Losses in a Soft Magnetic Composite Using Multiphysics Modelling and Coupled Material Properties in an Induction Heating Cell

The complex interaction between material properties in an induction heating circuit was studied by multi physics simulation and by experimental verification in a full-scale laboratory heater. The work aims to illustrate the complexity of the system of interacting materials, but also to propose a method to verify properties of soft magnetic composite materials in an integrated system and to identify which properties are the most critical under different circumstances and load cases. Heat losses at different loads were primarily studied, from DC currents to AC currents at 15, 20 and 25 kHz, respectively. A FE model for magnetic simulation was correlated with a corresponding model for heat simulation. The numerical model, as well as the established input material data, could be verified through the experimental measurements. In this particular study, the current loss in the litz wire was the dominant heat source, thus making the thermal conductivity of the SMC the most important property in this material.

Design Optimization of a Novel Axial-radial Flux Permanent Magnet Claw Pole Machine with SMC Cores and Ferrite Magnets

Soft magnetic composite(SMC)material is an ideal soft magnetic material employed for developing 3D magnetic flux electromagnetic equipment,due to its advantages of 3D magnetic isotropy characteristic,low eddy current loss,and simple manufacturing process.The permanent magnet claw pole machine(PMCPM)with SMC cores is a good case that the SMC to be adopted for developing 3D flux electrical machines.In this paper,a novel axial-radial flux permanent magnet claw pole machine(ARPMCPM)with SMC cores and ferrite magnets is proposed.Compared with the traditional PMCPM,the proposed ARPMCPM is designed with only one spoke PM rotor and its whole structure is quite compact.For the performance prediction,the 3D finite element method(FEM)is used.Meanwhile,for the performance evaluation,a previously developed axial flux claw pole permanent magnet machine(AFCPM)is employed as the benchmark machine and all these machines are optimized by using the combined multilevel robust Taguchi method.It can be seen that the proposed ARPMCPM is with higher torque/weight density and operation efficiency.

Electromagnetic Performance Analysis of Flux-Switching Permanent Magnet Tubular Machine with Hybrid Cores

The performance of traditional flux switching permanent magnet tubular machine(FSPMTM)are improved by using new material and structure in this paper.The existing silicon steel sheet making for all mover cores or part of stator cores are replaced by soft magnetic composite(SMC)cores,and the lamination direction of the silicon steel sheet in stator cores have be changed.The eddy current loss of the machine with hybrid cores will be reduced greatly as the magnetic flux will not pass through the silicon steel sheet vertically.In order to reduce the influence of end effect,the unequal stator width design method is proposed.With the new design,the symmetry of the permanent magnet flux linkage has been improved greatly and the cogging force caused by the end effect has been reduced.Both 2-D and 3-D finite element methods(FEM)are applied for the quantitative analysis.

Design and Performance Analysis of Permanent Magnet Claw Pole Machine with Hybrid Cores

Permanent magnet claw pole machine(PMCPM) is a special kind of transverse flux permanent magnet machine. Compared with other electrical machines, it has the advantages of high torque density and high efficiency for high speed operation. However, because of its complex irregular structure, the manufacturing process using silicon sheets is complicated. Soft magnetic composite material(SMC) is manufactured by powder metallurgy technology, which can produce various shapes of stator core structures, so it is easier to produce various irregular shapes of the stator core. However, the raw SMC material is relatively expensive, and the mechanical strength of SMC is weak. In this paper, a PMCPM with hybrid cores is proposed. With the adoption of hybrid silicon sheet-SMC cores and amorphous alloy-SMC cores, the torque ability of PMCPM can be improved greatly and it can have higher efficiency for more wide operation frequency. Meanwhile, its mechanical strength has been improved and it can be designed for high torque direct drive applications as it is a modular machine. Furthermore, three methods are proposed to reduce the additional eddy current loss which resulted from the employment of hybrid cores in PMCPM.

磁性镓基液态金属复合材料的研究进展

镓基液态金属具有高导电性、高导热性、高流动性和优良的生物相容性,是一种具有很大发展和应用前景的功能材料。镓基液态金属与其他不同物理化学性质的材料组合而成的镓基液态金属复合材料为基础研究与应用研究提供了一个新的方向,为解决柔性电子、热调控和生物医学等各个领域的挑战性问题提供了新的思路并表现出重大潜力。磁性粒子的引入可以使镓基液态金属具有良好的磁性能。作为一种新兴的磁性功能材料或磁性智能材料,磁性镓基液态金属复合材料在柔性电子、微电机、靶向给药、热调控、屏蔽与吸波等领域已展现出初步的研究和应用价值。本文系统地总结和评述了磁性镓基液态金属复合材料的研究进展。从基础研究、磁力控制、磁热控温、屏蔽与吸波四个方面综述了磁性镓基液态金属复合材料的性能和应用,说明了这种复合策略的有效性。这可为磁性镓基液态金属复合材料的进一步研究与开发提供思路。

Electromagnetic Characteristics and Corrosion Resistance of New Magnetosoft Materials Based on Capsulated Iron Powders

A new method of depositing an insulating multifunctional oxide coating on metal particles was developed.Such coatings increase corrosion resistance and insulate metal particles from each other.On base of capsulated by oxide coating water-atomized iron powder ASC100.29,new composite soft magnetic materials were synthesized,which are able of replacing electrical steel in devices.Structural,electromagnetic properties and corrosion characte-ristics of the obtained composites were studied.It was found that the synthesized composite materials have low elec-tromagnetic losses,high values of magnetic induction(up to 2.1 T)and good corrosion resistance.The results demon-strate that the use of such materials in power supplies,c hokes,transformers,stators and rotors of electric machines and other products ensures their stable operation under various conditions.

SMC爪极永磁同步电动机的参数与性能计算

在电机磁路计算与磁场三维有限元数值分析的基础上 ,进行了以软磁复合 (SMC)材料为定子铁心的爪极永磁电动机的优化设计和性能仿真研究 ,实验结果与理论计算有较好的一致性 .

SMC材料在旋转磁场作用下磁性能的测量

测量了新型SMC材料SOMALOYTM5 0 0在二维旋转磁场作用下的磁性能 ,介绍了测量原理、测试系统和铁耗计算 ,分析和讨论了测量结果 .测量结果表明 ,新型材料适合于结构复杂的三维磁场电机制造 .

FeSi磁粉添加量对FeSiAl/FeSi磁粉芯性能的影响

将由气雾化法制得的FeSiAl磁粉(Fe-9.6%Si-5.4%Al,D_(50)=32.46μm)和FeSi磁粉(Fe-6.5%Si,D_(50)=19.76μm)绝缘包覆处理后,再将两者复配制备FeSiAl/FeSi复合磁粉芯,研究FeSi磁粉添加量对复合磁粉芯微观形貌和磁学性能的影响。结果表明:磁粉表面经绝缘工艺处理可形成包覆紧密的绝缘层;向FeSiAl磁粉中添加适量的FeSi磁粉,可提高复合磁粉芯的容积密度和有效磁导率,明显改善复合磁粉芯的直流叠加特性,但功率损耗有不同程度的增加;FeSi磁粉质量分数为20%时,复合磁粉芯的磁学性能最佳,在100 kHz频率下有效磁导率为59.4,在7962 A/m直流磁化磁场下直流叠加特性为64.3%,在50 kHz与100 mT下功率损耗为181.5 mW/cm^(3)。

混合铁心横向磁通永磁电机的设计与分析

阐述了横向磁通永磁电机(transverse flux permanent magnet motor,TFPM)的结构特点与软磁复合(soft magnetic composite,SMC)材料的优点,提出硅钢、SMC结合的混合铁心TFPM。为了分析电机转矩及其影响因素,推导了转矩解析公式。基于3D有限元模型,通过静态磁场分析求出了式中永磁体磁链幅值及线圈电感2个变量;通过瞬态磁场分析,得到了电机的空载电动势、空载磁链、一相转矩及其平均值,转矩有限元结果与解析结果一致。样机测得的空载电动势验证了分析的正确性。结果表明,混合铁心TFPM不但结构简单、加工方便,而且转矩密度高、易于模块化。

软磁复合材料的三维磁特性检测实验研究

传统的一维和二维测量方法不能全面解析磁性材料的磁特性,本文研究了一种新型的三维磁特性检测方法,能更好地理解磁化过程并准确分析材料磁心损耗特性。设计了三维磁特性测试装置并测量了软磁复合(SMC)材料在旋转励磁条件下的三维磁特性;详细分析了磁特性实验中新型B-H传感线圈的校准、补偿和B、H矢量的精确计算等问题;根据实验结果分析并讨论了三维磁滞特性和磁心损耗特性等。

颗粒包覆软磁复合材料制备和电磁特性研究进展

具有大功率、低损耗及高温使用特性的软磁复合材料是目前磁性材料领域研究的一个重要方向。这种材料可以制备特定环境使用的高性能电磁部件,如高温和高速电机的转子,在航空航天、电子电工、能源和混合动力汽车等领域有着潜在的应用前景。由于软磁复合材料具有较低的成本和较好的耐蚀性,有希望发展成为实用的新型软磁材料,弥补传统金属软磁材料和软磁铁氧体使用性能的不足,一直受到人们的重视并得到了广泛的研究。结合作者所在实验室近几年来在软磁复合材料领域的研究工作,介绍国内外在金属磁性颗粒包覆软磁复合材料的制备工艺、界面结构和电磁特性及其应用的研究进展。根据研究现状和实际应用的要求,提出软磁复合材料研究所面临一些问题,并对这类材料的发展进行展望。

软磁复合材料在电机中的应用

软磁复合材料(SMCs)在过去的十几年里取得了相当大的发展,并在许多领域得到应用。本文在分析大量文献的基础上,综述了开发利用SMCs的动态,介绍了这种材料在电机中的应用特点,讨论了现有研究成果的成功经验,并分析了存在的问题。认为SMCs在结构复杂的小型电机中有一定的应用优势。最后总结出SMCs电机要得到较好的商业应用还需要进一步开展的工作。

软磁复合材料在电机中的应用

软磁复合材料是运用粉末冶金技术制造的一种新型材料,具有各向同性、低涡流损耗和可加工成任意形状等优点,非常适合作为电机铁心材料,特别是在中高频工作条件下。文章介绍软磁复合材料的性能特点,再分类归纳这种材料在电机中的应用研究情况,最后讨论目前存在的不足及发展方向。

高性能软磁材料的研究进展

综述了软磁材料的研究现状,以及作者近年来在非晶、纳米晶以及软磁复合材料等高性能软磁材料方面的研究进展。基于放电等离子烧结技术,进行了Fe基非晶软磁材料的大尺寸工程化制备研究,成功制备致密大尺寸具有优异软磁性能的Fe76Si9B10P5非晶磁环。通过放电等离子烧结的加热速率控制放电脉冲强度,在低于Fe76Si9B10P5非晶玻璃转变温度以下,一步法实现Fe76Si9B10P5非晶合金的块体致密化与纳米晶化,实验结果表明,大的SPS脉冲电流促进纳米晶化形核过程,使晶化后的晶粒更加细小均匀。重点介绍了微胞结构软磁复合材料的制备原理、结构特点以及优异的电磁性能。最后展望了高性能软磁材料的应用前景以及重要研究方向。

软磁复合材料及其在永磁无刷电机中的应用

为了研究软磁复合材料(SMC)在永磁无刷电机中的应用,对叠压硅钢电机、SMC三维磁路结构电机、SMC二维磁路结构电机进行了对比,同时针对基于SMC的三维磁路结构电机难以采用通用的商用软件进行初始设计的问题,提出一种二维磁路等效设计方法。首先对SMC试块及50TW600叠压硅钢试块进行了磁化特性及铁耗的对比性能测试,其次,基于试块测试结果,对三种电机进行了对比研究,接着,鉴于SMC三维磁路电机的结构复杂性,对其与SMC二维磁路结构电机的等效性进行研究,以方便SMC三维磁路电机的初始分析设计,最后,对SMC三维磁路结构电机进行了样机试制和实验,证明了SMC三维磁路结构电机的可行性。

基于PSO-Powell混合算法的软磁复合材料二维矢量磁滞特性模拟

针对经典矢量Preisach模型仅能模拟各向同性磁滞特性的缺陷,提出改进的矢量磁滞模型。通过引入幅值与方向角的关联参数改善磁场强度的曲线形态,使模型能够考虑软磁材料的各向异性特征。利用矢量磁特性实验平台对软磁复合材料(SMC)在二维旋转磁化激励下的磁特性进行测量,根据测量的极限磁滞回线,分别构造标量和矢量Everett函数。提出基于粒子群(PSO)和Powell方向加速的组合优化策略,显著改善PSO的局部寻优能力,提高计算效率和精度,进而实现矢量Preisach磁滞模型的高效参数辨识。矢量磁滞特性的仿真结果与测量结果相吻合,验证了该文所提改进矢量磁滞模型及其参数辨识方法的有效性。

基于软磁复合材料的轴向磁通永磁电机设计与分析

软磁复合材料(SMC)具有低涡流损耗、各向同性、材料易加工等优点,同时也有高磁滞损耗、低磁导率、低机械强度等缺点。采用SMC材料设计了一款轴向磁通永磁同步电机,为弥补SMC材料磁导率低导致电机转矩密度低的缺点,提出了一种齿部扩张的定子结构提高电机的转矩密度;采用有限元方法对本文提出的结构进行了仿真计算,并与传统的硅钢片电机进行性能的综合比较。研究结果表明,SMC轴向磁通电机具较好的性能和较高的转矩密度。

软磁复合材料-Si钢组合铁心盘式横向磁通永磁无刷电机

盘式横向磁通电机(DTFM)因其电磁负荷相互解耦,功率密度高,轴向长度短,具有很好的应用前景。基于DTFM的原理特点以及软磁复合材料(SMC)和叠片硅钢材料(Si-Steel)两者间铁磁性能的互补性,提出SMC和Si-Steel组合(SMC-Si)铁心DTFM,以进一步提高DTFM的性能。该文首先给出SMC-Si铁心DTFM的结构原理;其次采用三维电磁场有限元方法,通过对比分析SMC-Si铁心DTFM、SMC铁心DTFM及Si-Steel铁心DTFM,验证三者间的性能差异以及SMC-Si铁心DTFM的性能优越性;然后,对SMC-Si铁心DTFM的齿槽转矩削弱进行研究;最后试制了一台SMC-Si铁心DTFM样机电机,并进行了试验研究。