Using the Gleeble 3500 thermal-mechanical system to simulate thermal cycles with different peak temperatures, the hardness and microstructure in the heat-affected zones of two kinds of 100 kg class hot-rolled extra-hi...Using the Gleeble 3500 thermal-mechanical system to simulate thermal cycles with different peak temperatures, the hardness and microstructure in the heat-affected zones of two kinds of 100 kg class hot-rolled extra-high-strength steel were compared. When the peak temperature of the thermal cycle was 800℃ ,incomplete transformation occurred during quenching in both steels, and massive martensite and bainite grains were formed. The hardness was determined by the composition and distribution of the microstructure. The concentration of massive martensite was low, and hence the hardness was low,in steel #1. Conversely,the massive martensite content in steel #2 was high and uniformly distributed,resulting in a high hardness. These findings can provide a reference for improving the mechanical properties in the softened zone.展开更多
A required finite element method(FEM) model applicable for narrow gap CMT and CMT+P MIX welding was established based on the interactions between arc,base metal and filler metal.A novel method of simplifying wire f...A required finite element method(FEM) model applicable for narrow gap CMT and CMT+P MIX welding was established based on the interactions between arc,base metal and filler metal.A novel method of simplifying wire feeding pulses and heat input pulses was supposed under the conduction of equivalent input.The method together with composed double-ellipse heat sources was included in the model.The model was employed in the investigation of thermal cycling and the identification of the softened zone of AA7A52 base plates.Low-frequency behavior emerged in the form of low-cooling rate sects,which were not expected under experimental conditions.The softened zone including the quenched zone and averaging zone of the base plate was much wider internal the base plate than that close to the surfaces.The reliability of the predictions in thermal cycling was supported by infrared imaging test results of the thermal cycle process.展开更多
Mechanism of circular tunnel rockburst is that, when the carrying capacity of the centralized zone of plastic deformation in limiting state reduces, the comparatively intact part in rock mass unloads by way of elastic...Mechanism of circular tunnel rockburst is that, when the carrying capacity of the centralized zone of plastic deformation in limiting state reduces, the comparatively intact part in rock mass unloads by way of elasticity; rockburst occurs immediately when the elastic energy released by the comparatively intact part exceeds the energy dissipated by plastic deformation. The equivalent strain was taken as a state variable to establish a catastrophe model of tunnel rockburst, and the computation expression of the earthquake energy released by tunnel rockburst was given. The analysis shows that, the conditions of rockburst occurrence are relative to rock's ratio of elastic modulus to descendent modulus and crack growth degree of rocks; to rock mass with specific rockburst tendency, there exists a corresponding critical depth of softened zone, and rockburst occurs when the depth of softened zone reaches.展开更多
The microstructure, hardness, and precipitate free zones(PFZ) of V55Ti30Ni15 alloys during heat treatment have been investigated in this study. The microstructure resulting from different heat treatment conditions h...The microstructure, hardness, and precipitate free zones(PFZ) of V55Ti30Ni15 alloys during heat treatment have been investigated in this study. The microstructure resulting from different heat treatment conditions has a great influence on hardness. The microstructure resulting from different heat treatment conditions has a great influence on hardness. Fine Ni Ti particles precipitate from the supersaturated V-matrix solid solution at 750 °C, increase in quantity until 800 °C, and then dissolve back into the V-matrix at 850 °C. The resultant hardness decreases with temperature until 800 °C, and then increases from 800 to 850 °C. The microstructure containing small Ni Ti precipitates resulting from the treatment of 18 h at800 °C has a good soft condition for workability. PFZ formed at the grain boundary of V-matrix during heat treatment was observed. Vacancies depletion in V-matrix maybe led to the formation of PFZ.展开更多
The softening and melting behavior of sinter, pellet and mixed burden was researched through high tem- perature reaction tests under load simulating traditional blast furnace (T-BF) and oxygen blast furnace (OBF) ...The softening and melting behavior of sinter, pellet and mixed burden was researched through high tem- perature reaction tests under load simulating traditional blast furnace (T-BF) and oxygen blast furnace (OBF) condi- tions. The results indicated that compared with T-BF, the softening zone of sinter and pellet became wide, but the melting zone became narrow in OBF. The permeabilities of both sinter and pellet were improved in OBF. Under the condition of OBF, the temperature of softening zone of mixed burden was increased by 63 K, but the temperature of melting zone was decreased by 76 K. Therefore, the permeability of material layer was significantly improved. This was mainly caused by the change of the melting behavior of pellet. In addition, the quality Of dripping iron in OBF was much better than that of T-BF.展开更多
In this study, 2219-T87 aluminum alloys were butt welded by the double-pass tungsten inert gas arc welding process. And the softening behavior of fusion zone(FZ) and heat-affected zone(HAZ) was evaluated with the ...In this study, 2219-T87 aluminum alloys were butt welded by the double-pass tungsten inert gas arc welding process. And the softening behavior of fusion zone(FZ) and heat-affected zone(HAZ) was evaluated with the analysis of welding temperature field, grain size, alloying element distribution and precipitates evolution. Results show that the two FZs are almost the weakest regions in the joint, where the microhardness value is 76 and 78 HV, respectively. Microhardness of the HAZ generally grows along with increasing distance from fusion line except a valley value at the distance of about 4.5 mm. The mean grain size of two FZs is about 74.4 and 79.2 lm, whereas 41.5, 44.9 and 43.4 lm for the two measured HAZs and base metal(BM), respectively. There is about 60.4% and 54.2% Cu consumed in the coarse whitish particles of FZs that have little strengthening effect, while the percentage is about 24.6% of BM that is almost the same as HAZ. A large number of strengthening phases h0 distribute dispersively in BM, whereas hardly any precipitates exist in FZ and HAZ adjacent to FZ. So the coarsening of grain size, reduction and segregation of alloying element content, and the precipitate evolution are regarded as the main causes of softening in FZ, while the precipitate evolution is the main factor of softening in HAZ.展开更多
文摘Using the Gleeble 3500 thermal-mechanical system to simulate thermal cycles with different peak temperatures, the hardness and microstructure in the heat-affected zones of two kinds of 100 kg class hot-rolled extra-high-strength steel were compared. When the peak temperature of the thermal cycle was 800℃ ,incomplete transformation occurred during quenching in both steels, and massive martensite and bainite grains were formed. The hardness was determined by the composition and distribution of the microstructure. The concentration of massive martensite was low, and hence the hardness was low,in steel #1. Conversely,the massive martensite content in steel #2 was high and uniformly distributed,resulting in a high hardness. These findings can provide a reference for improving the mechanical properties in the softened zone.
基金Project (9140C850205120C8501) supported by the Major Program of National Key Laboratory of Remanufacturing and the Army Foundation Project of China
文摘A required finite element method(FEM) model applicable for narrow gap CMT and CMT+P MIX welding was established based on the interactions between arc,base metal and filler metal.A novel method of simplifying wire feeding pulses and heat input pulses was supposed under the conduction of equivalent input.The method together with composed double-ellipse heat sources was included in the model.The model was employed in the investigation of thermal cycling and the identification of the softened zone of AA7A52 base plates.Low-frequency behavior emerged in the form of low-cooling rate sects,which were not expected under experimental conditions.The softened zone including the quenched zone and averaging zone of the base plate was much wider internal the base plate than that close to the surfaces.The reliability of the predictions in thermal cycling was supported by infrared imaging test results of the thermal cycle process.
基金Project supported by the National Natural Science Foundation of China (No.50274044) the Educational Committee of Shandong Province of China (No.G04D15) the Natural Science Foundation of Shandong Province of China (No.Y2002-A03)
文摘Mechanism of circular tunnel rockburst is that, when the carrying capacity of the centralized zone of plastic deformation in limiting state reduces, the comparatively intact part in rock mass unloads by way of elasticity; rockburst occurs immediately when the elastic energy released by the comparatively intact part exceeds the energy dissipated by plastic deformation. The equivalent strain was taken as a state variable to establish a catastrophe model of tunnel rockburst, and the computation expression of the earthquake energy released by tunnel rockburst was given. The analysis shows that, the conditions of rockburst occurrence are relative to rock's ratio of elastic modulus to descendent modulus and crack growth degree of rocks; to rock mass with specific rockburst tendency, there exists a corresponding critical depth of softened zone, and rockburst occurs when the depth of softened zone reaches.
基金China Scholarship Council for the financial support for Peng Jiang’s study at CSIRO
文摘The microstructure, hardness, and precipitate free zones(PFZ) of V55Ti30Ni15 alloys during heat treatment have been investigated in this study. The microstructure resulting from different heat treatment conditions has a great influence on hardness. The microstructure resulting from different heat treatment conditions has a great influence on hardness. Fine Ni Ti particles precipitate from the supersaturated V-matrix solid solution at 750 °C, increase in quantity until 800 °C, and then dissolve back into the V-matrix at 850 °C. The resultant hardness decreases with temperature until 800 °C, and then increases from 800 to 850 °C. The microstructure containing small Ni Ti precipitates resulting from the treatment of 18 h at800 °C has a good soft condition for workability. PFZ formed at the grain boundary of V-matrix during heat treatment was observed. Vacancies depletion in V-matrix maybe led to the formation of PFZ.
基金Item Sponsored by National Basic Research Program of China(2012CB720401)National Natural Science Foundation of China and Baosteel(51134008)
文摘The softening and melting behavior of sinter, pellet and mixed burden was researched through high tem- perature reaction tests under load simulating traditional blast furnace (T-BF) and oxygen blast furnace (OBF) condi- tions. The results indicated that compared with T-BF, the softening zone of sinter and pellet became wide, but the melting zone became narrow in OBF. The permeabilities of both sinter and pellet were improved in OBF. Under the condition of OBF, the temperature of softening zone of mixed burden was increased by 63 K, but the temperature of melting zone was decreased by 76 K. Therefore, the permeability of material layer was significantly improved. This was mainly caused by the change of the melting behavior of pellet. In addition, the quality Of dripping iron in OBF was much better than that of T-BF.
基金supported by the National Key Basic Research Program of China under Grant No.2012CB619503
文摘In this study, 2219-T87 aluminum alloys were butt welded by the double-pass tungsten inert gas arc welding process. And the softening behavior of fusion zone(FZ) and heat-affected zone(HAZ) was evaluated with the analysis of welding temperature field, grain size, alloying element distribution and precipitates evolution. Results show that the two FZs are almost the weakest regions in the joint, where the microhardness value is 76 and 78 HV, respectively. Microhardness of the HAZ generally grows along with increasing distance from fusion line except a valley value at the distance of about 4.5 mm. The mean grain size of two FZs is about 74.4 and 79.2 lm, whereas 41.5, 44.9 and 43.4 lm for the two measured HAZs and base metal(BM), respectively. There is about 60.4% and 54.2% Cu consumed in the coarse whitish particles of FZs that have little strengthening effect, while the percentage is about 24.6% of BM that is almost the same as HAZ. A large number of strengthening phases h0 distribute dispersively in BM, whereas hardly any precipitates exist in FZ and HAZ adjacent to FZ. So the coarsening of grain size, reduction and segregation of alloying element content, and the precipitate evolution are regarded as the main causes of softening in FZ, while the precipitate evolution is the main factor of softening in HAZ.