Semi-solid casting of M2 high speed steel ingots was investigated by inclined slope pre-crystallization method. Effects of casting temperature and slope length on the microstructure of M2 HSS ingots were investigated....Semi-solid casting of M2 high speed steel ingots was investigated by inclined slope pre-crystallization method. Effects of casting temperature and slope length on the microstructure of M2 HSS ingots were investigated. M2 cast ingots of non-dendritic primary austenite and fine eutectic ledeburite network carbide structure were obtained, with the casting temperature, slope length and angle of 1480 ℃, 500 mm and 60° respectively. Meanwhile, the microstructure of cast samples was quantitatively assessed by Image tool software. Results show that optimum mean equivalent diameter of primary austenite crystal grain is 50.8 μm, shape factor is 0.83, and mean thickness of network carbide is 5.21 μm.展开更多
Preparation of semisolid slurry using a cooling slope is increasingly becoming popular,primarily because of the simplicity in design and ease control of the process.In this process,liquid alloy is poured down an incli...Preparation of semisolid slurry using a cooling slope is increasingly becoming popular,primarily because of the simplicity in design and ease control of the process.In this process,liquid alloy is poured down an inclined surface which is cooled from underneath.The cooling enables partial solidification and the incline provides the necessary shear for producing semisolid slurry.However,the final microstructure of the ingot depends on several process parameters such as cooling rate,incline angle of the cooling slope,length of the slope and initial melt superheat.In this work,a CFD model using volume of fluid(VOF) method for simulating flow along the cooling slope was presented.Equations for conservation of mass,momentum,energy and species were solved to predict hydrodynamic and thermal behavior,in addition to predicting solid fraction distribution and macrosegregation.Solidification was modeled using an enthalpy approach and a volume averaged technique for the different phases.The mushy region was modeled as a multi-layered porous medium consisting of fixed columnar dendrites and mobile equiaxed/fragmented grains.The alloy chosen for the study was aluminum alloy A356,for which adequate experimental data were available in the literature.The effects of two key process parameters,namely the slope angle and the pouring temperature,on temperature distribution,velocity distribution and macrosegregation were also studied.展开更多
Generally, most soil slope failures are induced by rainfall infiltration, a process that involves interactions between the liquid phase, gas phase,and solid skeleton in an unsaturated soil slope. In this study, a loos...Generally, most soil slope failures are induced by rainfall infiltration, a process that involves interactions between the liquid phase, gas phase,and solid skeleton in an unsaturated soil slope. In this study, a loosely coupled liquid-gas-solid three-phase model, linking two numerical codes,TOUGH2/EOS3, which is used for water-air two-phase flow analysis, and FLAC^(3D), which is used for mechanical analysis, was established. The model was validated through a documented water drainage experiment over a sandy column and a comparison of the results with measured data and simulated results from other researchers. The proposed model was used to investigate the features of water-air two-phase flow and stress fields in an unsaturated soil slope during rainfall infiltration. The slope stability analysis was then performed based on the simulated water-air two-phase seepage and stress fields on a given slip surface. The results show that the safety factor for the given slip surface decreases first, then increases, and later decreases until the rainfall stops. Subsequently, a sudden rise occurs. After that, the safety factor decreases continually and reaches its lowest value, and then increases slowly to a steady value. The lowest value does not occur when the rainfall stops, indicating a delayed effect of the safety factor. The variations of the safety factor for the given slip surface are therefore caused by a combination of pore-air pressure, matric suction, normal stress, and net normal stress.展开更多
Polymers are a kind of attractive hosts for laser dyes due to their high transparency in both pumping and lasing ranges and superior optical homogeneity. In this paper solid dye samples based on polymethyl methacryla...Polymers are a kind of attractive hosts for laser dyes due to their high transparency in both pumping and lasing ranges and superior optical homogeneity. In this paper solid dye samples based on polymethyl methacrylate （PMMA） doped with different concentrations of 1, 3, 5, 7, 8 -pentamethyl-2, 6-diethylpyrromethene-BF2 （PM567） are prepared. The absorption, fluorescence and lasing spectra of the samples are obtained. Wide absorption and fluorescence bands are obtained and a red shift of the maxima of the lasing emission spectra is observed. With the second-harmonic generation of Q-switched Nd：YAC laser （532 nm, -20 ns） pumping the samples longitudinally, the slope efficiencies of the samples are obtained. There is an optimal dye concentration for the highest slope efficiency when the pumping energy is lower than some typical value （-250 mJ）, and the highest slope efficiency 35.6% is obtained in the sample with a dye concentration of 2 × 10^-4 mol/L. Pumping the samples at a rate of 10Hz with a pulse energy as high as 200 mJ （the fluence is 0.2 J/cm^2）, the output energy drops to one-half of its initial value after approximate 15500 pulses and the normalized photostability is 5.17CJ/mol. A kind of solid dye laser which could have some applications is built.展开更多
The rate of microstructural coarsening of recrystallisation and partial melting (RAP) and cooling slope (CS) processed materials in the semi-solid state is compared with rates found in the literature.The rate of coars...The rate of microstructural coarsening of recrystallisation and partial melting (RAP) and cooling slope (CS) processed materials in the semi-solid state is compared with rates found in the literature.The rate of coarsening depended on the liquid fraction but RAP route 2014 alloy with 37% liquid coarsened slightly more slowly than the CS route 2014 alloy with a lower liquid fraction of 17%, contrary to expectations.For the CS route, an increase in liquid fraction resulted in faster coarsening.A modified 2014 alloy with Fe, Mn and Zn stripped out of the composition gave a relatively high coarsening rate.The coarsening rate was also relatively high for CS 201 alloy in comparison with either RAP 2014 or CS 2014.Low coarsening rates are thought to be associated with the presence of particles which inhibit the migration of liquid film grain boundaries.This could be the result of pinning or of the liquid film impeding diffusion at the boundary.展开更多
基金Funded by the Science Foundation of Beijing Jiaotong University (No.230-12)
文摘Semi-solid casting of M2 high speed steel ingots was investigated by inclined slope pre-crystallization method. Effects of casting temperature and slope length on the microstructure of M2 HSS ingots were investigated. M2 cast ingots of non-dendritic primary austenite and fine eutectic ledeburite network carbide structure were obtained, with the casting temperature, slope length and angle of 1480 ℃, 500 mm and 60° respectively. Meanwhile, the microstructure of cast samples was quantitatively assessed by Image tool software. Results show that optimum mean equivalent diameter of primary austenite crystal grain is 50.8 μm, shape factor is 0.83, and mean thickness of network carbide is 5.21 μm.
文摘Preparation of semisolid slurry using a cooling slope is increasingly becoming popular,primarily because of the simplicity in design and ease control of the process.In this process,liquid alloy is poured down an inclined surface which is cooled from underneath.The cooling enables partial solidification and the incline provides the necessary shear for producing semisolid slurry.However,the final microstructure of the ingot depends on several process parameters such as cooling rate,incline angle of the cooling slope,length of the slope and initial melt superheat.In this work,a CFD model using volume of fluid(VOF) method for simulating flow along the cooling slope was presented.Equations for conservation of mass,momentum,energy and species were solved to predict hydrodynamic and thermal behavior,in addition to predicting solid fraction distribution and macrosegregation.Solidification was modeled using an enthalpy approach and a volume averaged technique for the different phases.The mushy region was modeled as a multi-layered porous medium consisting of fixed columnar dendrites and mobile equiaxed/fragmented grains.The alloy chosen for the study was aluminum alloy A356,for which adequate experimental data were available in the literature.The effects of two key process parameters,namely the slope angle and the pouring temperature,on temperature distribution,velocity distribution and macrosegregation were also studied.
基金supported by the National Natural Science Foundation of China(Grants No.51579170 and 51179118)the Science Fund for Creative Research Groups of the National Natural Science Foundation of China(Grant No.51321065)
文摘Generally, most soil slope failures are induced by rainfall infiltration, a process that involves interactions between the liquid phase, gas phase,and solid skeleton in an unsaturated soil slope. In this study, a loosely coupled liquid-gas-solid three-phase model, linking two numerical codes,TOUGH2/EOS3, which is used for water-air two-phase flow analysis, and FLAC^(3D), which is used for mechanical analysis, was established. The model was validated through a documented water drainage experiment over a sandy column and a comparison of the results with measured data and simulated results from other researchers. The proposed model was used to investigate the features of water-air two-phase flow and stress fields in an unsaturated soil slope during rainfall infiltration. The slope stability analysis was then performed based on the simulated water-air two-phase seepage and stress fields on a given slip surface. The results show that the safety factor for the given slip surface decreases first, then increases, and later decreases until the rainfall stops. Subsequently, a sudden rise occurs. After that, the safety factor decreases continually and reaches its lowest value, and then increases slowly to a steady value. The lowest value does not occur when the rainfall stops, indicating a delayed effect of the safety factor. The variations of the safety factor for the given slip surface are therefore caused by a combination of pore-air pressure, matric suction, normal stress, and net normal stress.
文摘Polymers are a kind of attractive hosts for laser dyes due to their high transparency in both pumping and lasing ranges and superior optical homogeneity. In this paper solid dye samples based on polymethyl methacrylate （PMMA） doped with different concentrations of 1, 3, 5, 7, 8 -pentamethyl-2, 6-diethylpyrromethene-BF2 （PM567） are prepared. The absorption, fluorescence and lasing spectra of the samples are obtained. Wide absorption and fluorescence bands are obtained and a red shift of the maxima of the lasing emission spectra is observed. With the second-harmonic generation of Q-switched Nd：YAC laser （532 nm, -20 ns） pumping the samples longitudinally, the slope efficiencies of the samples are obtained. There is an optimal dye concentration for the highest slope efficiency when the pumping energy is lower than some typical value （-250 mJ）, and the highest slope efficiency 35.6% is obtained in the sample with a dye concentration of 2 × 10^-4 mol/L. Pumping the samples at a rate of 10Hz with a pulse energy as high as 200 mJ （the fluence is 0.2 J/cm^2）, the output energy drops to one-half of its initial value after approximate 15500 pulses and the normalized photostability is 5.17CJ/mol. A kind of solid dye laser which could have some applications is built.
基金the UK Engineering and Physical Sciences Research Council (EPSRC Grant GR/M89096) and the University of Leicester for financial support
文摘The rate of microstructural coarsening of recrystallisation and partial melting (RAP) and cooling slope (CS) processed materials in the semi-solid state is compared with rates found in the literature.The rate of coarsening depended on the liquid fraction but RAP route 2014 alloy with 37% liquid coarsened slightly more slowly than the CS route 2014 alloy with a lower liquid fraction of 17%, contrary to expectations.For the CS route, an increase in liquid fraction resulted in faster coarsening.A modified 2014 alloy with Fe, Mn and Zn stripped out of the composition gave a relatively high coarsening rate.The coarsening rate was also relatively high for CS 201 alloy in comparison with either RAP 2014 or CS 2014.Low coarsening rates are thought to be associated with the presence of particles which inhibit the migration of liquid film grain boundaries.This could be the result of pinning or of the liquid film impeding diffusion at the boundary.
