A critical review on solid-state welding of high entropy alloys-processing,microstructural characteristics and mechanical properties of joints

The high entropy alloys(HEAs)are the newly developed high-performance materials that have gained significant importance in defence,nuclear and aerospace sector due to their superior mechanical properties,heat resistance,high temperature strength and corrosion resistance.These alloys are manufactured by the equal mixing or larger proportions of five or more alloying elements.HEAs exhibit superior mechanical performance compared to traditional engineering alloys because of the extensive alloying composition and higher entropy of mixing.Solid state welding(SSW)techniques such as friction stir welding(FSW),rotary friction welding(RFW),diffusion bonding(DB)and explosive welding(EW)have been efficiently deployed for improving the microstructural integrity and mechanical properties of welded HEA joints.The HEA interlayers revealed greater potential in supressing the formation of deleterious intermetallic phases and maximizing the mechanical properties of HEAs joints.The similar and dissimilar joining of HEAs has been manifested to be viable for HEA systems which further expands their industrial applications.Thus,the main objective of this review paper is to present a critical review of current state of research,challenges and opportunities and main directions in SSW of HEAs mainly CoCrFeNiMn and Al_xCoCrFeNi alloys.The state of the art of problems,progress and future outlook in SSW of HEAs are critically reviewed by considering the formation of phases,microstructural evolution and mechanical properties of HEAs joints.

Uncovering the solid-phase conversion mechanism via a new range of organosulfur polymer composite cathodes for lithium-sulfur batteries

The sulfur cathodes operating via solid phase conversion of sulfur have natural advantages in suppressing polysulfide dissolution and lowering the electrolyte dosage,and thus realizing significant improvements in both cycle life and energy density.To realize an ideal solid-phase conversion of sulfur,a deep understanding of the regulation path of reaction mechanism and a corresponding intentional material and/or cathode design are highly essential.Herein,via covalently fixing of sulfur onto the triallyl isocyanurate,a series of S-triallyl isocyanurate organosulfur polymer composites(STIs) are developed.Relationship between the structure and the electrochemical conversion behavior of STIs is systematically investigated.It is found that the structure of STIs varies with the synthetic temperature,and correspondingly the electrochemical redox of sulfur can be controlled from conventional "solid-liquid-solid" conversion to the "solid-solid" one.Among the STI series,the STI-5 composite realizes an ideal solid-phase conversion and demonstrates great potential for building a Li-S battery with high-energy density and long-cyclelife:it realizes stable cycling over 1000 cycles in carbonate electrolyte,with a degradation rate of0.053% per cycle;the corresponding pouch cell shows almost no capacity decay for 125 cycles under the conditions of high sulfur loading(4.5 mg cm^(-2)) and lean electrolyte(8 μL mg_s^(-1)).In addition,the tailoring strategy of STI can also apply to other precursors with allyl functional groups to develop new organosulfur polymers for "solid-solid" sulfur cathodes.The vulcanized triallyl phosphate(STP) and triallylamine(STA) both show great lithium storage potential.This strategy successfully develops a new family of organosulfur polymers as cathodes for Li-S batteries via solid-phase conversion of sulfur,and brings insights to the mechanism study in Li-S batteries.

Effect of Water Absorption on the Mechanical Property and Failure Mechanism of Hollow Glass Microspheres Composite Epoxy Resin Solid Buoyancy Materials

To study the water absorption of hollow glass microspheres(HGMs)composite epoxy resin solid buoyancy materials in the marine environment and its effect on the mechanical properties,the water absorption was measured by immersing the material in distilled water for 36 days at ambient temperature and fitted to Fick’s second law.The strength of materials before and after water absorption were tested by uniaxial experiments,and the effects of the filling ratio and water absorption on the mechanical properties of the materials were analyzed and explained.Finally,the failure modes and mechanism of the hollow glass microspheres composite material were explicated from the microscopic level by scanning electron microscope(SEM).This research will help solve the problems of solid buoyancy materials in ocean engineering applications.

Acting mechanism of F,K,and Na in the solid phase sintering reaction of the Baiyunebo iron ore

The effect of F,K,and Na on the solid phase reaction of the Baiyunebo iron ore was investigated by differential thermal analysis （DTA） and X-ray diffraction（XRD）.It has been identified that alkaline elements K and Na in the Baiyunebo ore instigate the formation of low melting point compounds Na2SiO3 and Na2O·Fe2O3 and the generation of molten state in the solid phase sintering.Element F in the Baiyunebo ore facilitates the formation of cuspidine compound 3CaO·2SiO2·CaF2 in the solid phase reaction.The cuspidine compound is kept in solid as one of the final products through the entire sintering process due to its high melting point.In the sintering process,CaF2and SiO2 react with CaO first and form 3CaO·2SiO2·CaF2 and 3CaO·2SiO2,so the formation of ferrites,Na2O·Fe2O3,and 2CaO·Fe2O3 is inhibited.

Reaction mechanisms for 0.5Li_2MnO_3 ·0.5LiMn_(0.5)Ni_(0.5)O_2 precursor prepared by low-heating solid state reaction

Lithium-excess manganese layered oxides, which are commonly described in chemical formula 0.5Li2MnO3·0.5LiMn0.5Ni0.5O2, were prepared by low-heating solid state reaction. The reaction mechanisms of synthesizing precursors, the decomposition mechanism, and intermediate materials in calcination were investigated by means of Fourier transform infrared spectroscopy （FT-IR）, X-ray diffraction （XRD）, field emission scanning electron microscopy （FESEM）, thermogravimetric analysis （TGA）, and differential scanning calorimetry （DSC）. The major diffraction patterns of 0.5Li2MnO3·0.5LiMn0.5Ni0.5O2 powder calcinated at 720℃ for 15 h are indexed to the hexagonal structure with a space group of R3m, and the clear splits of doublets at （006）/（102） and （108）/（110） indicate that the sample adopts a well-layered structure. FESEM images show that the size of the agglomerated particles of the sample ranges from 100 to 300 nm.

Solid reaction mechanism of CaHPO_4·2H_2O + CaCO_3 with and without yttria

The effect of yttria on the solid reaction mechanism of a CaHPO4·2H2O ＋ CaCO3 system at different temperatures was experimentally stud-ied. The samples with and without yttria were subjected to thermogravimetric/differential scanning calorimetry measurement. The samples were heat treated at the temperatures corresponding to the peaks on the DSC spectra, and the resulted phase compositions were identified by X-ray diffraction. The transformation mechanism was deduced by comparing the phases obtained at different temperatures. The results show that the transformations at below 1073 K are not affected by yttria, but all those at above 1073 K are completely altered. The formation tem-perature of hydroxyapatite decreases by 134 K, and the decomposition temperature increases by 38 K. The polymorphous transformation of Ca3（PO4）2 from β phase to α phase increases by 47 K. The thermodynamic properties of the transformations at above 1073 K are also modi-fied by the addition of yttria; that is, the endothermal peaks are substituted by exothermal peaks.

Oxide coating mechanism during fluidized bed reduction: solid-state reaction characteristics between iron ore particles and MgO

Experiments on the solid-state reaction between iron ore particles and MgO were performed to investigate the coating mechanism of MgO on the iron ore particles＇ surface during fluidized bed reduction. MgO powders and iron ore particles were mixed and compressed into briquettes and, subsequently, roasted at different temperatures and for different time periods. A Mg-containing layer was observed on the outer edge of the iron ore particles when the roasting temperature was greater than 1173 K. The concentration of Fe in the Mg-containing layer was evenly distributed and was approximately 10wt%, regardless of the temperature change. Boundary layers of Mg and Fe were observed outside of the iron ore particles. The change in concentration of Fe in the boundary layers was simulated using a gas–solid diffusion model, and the diffusion coefficients of Fe and Mg in these layers at different temperatures were calculated. The diffusion activation energies of Fe and Mg in the boundary layers in these experiments were evaluated to be approximately 176 and 172 k J/mol, respectively.

Atom-Economic Reaction: Preparation and Mechanism of Nano-SrB₂O₄by Solid-State Reaction

Nano-SrB2O4 powder was prepared by solid-state reaction at room temperature followed by a subsequent calcination process. The highly productive method which can be operated easily confirms to the Green-chemistry principles. The XRD patters demonstrate that the component of the as-obtained sample is SrB2O4 after calcination at 600℃. Differential thermal analysis and thermogravimetriy (DTA/TG) curves suggest the process of dehydration and crystal transition from Sr[B(OH)4]2 to SrB2O4·2H2O. SEM image of SrB2O4 shows that the particles are uniform and spherical with average size of 80 nm in diameter. Furthermore, the mechanism of reaction was discussed. The chemical reaction of the process is assumed to be acid-base neutralization reaction. The water generated from the acid-base neutralization reaction and the release of crystal water from Sr(OH)2·8H2O plays an essential role in the reaction system.

PDOL-Based Solid Electrolyte Toward Practical Application:Opportunities and Challenges

Polymer solid-state lithium batteries(SSLB)are regarded as a promising energy storage technology to meet growing demand due to their high energy density and safety.Ion conductivity,interface stability and battery assembly process are still the main challenges to hurdle the commercialization of SSLB.As the main component of SSLB,poly(1,3-dioxolane)(PDOL)-based solid polymer electrolytes polymerized in-situ are becoming a promising candidate solid elec-trolyte,for their high ion conductivity at room temperature,good battery elec-trochemical performances,and simple assembly process.This review analyzes opportunities and challenges of PDOL electrolytes toward practical application for polymer SSLB.The focuses include exploring the polymerization mechanism of DOL,the performance of PDOL composite electrolytes,and the application of PDOL.Furthermore,we provide a perspective on future research directions that need to be emphasized for commercialization of PDOL-based electrolytes in SSLB.The exploration of these schemes facilitates a comprehensive and profound understanding of PDOL-based polymer electrolyte and provides new research ideas to boost them toward practical application in solid-state batteries.

Mass transfer enhancement and hydrodynamic performance with wire mesh coupling solid particles in bubble column reactor

It is of vital significance to investigate mass transfer enhancements for chemical engineering processes.This work focuses on investigating the coupling influence of embedding wire mesh and adding solid particles on bubble motion and gas-liquid mass transfer process in a bubble column.Particle image velocimetry(PIV)technology was employed to analyze the flow field and bubble motion behavior,and dynamic oxygen absorption technology was used to measure the gas-liquid volumetric mass transfer coefficient(kLa).The effect of embedding wire mesh,adding solid particles,and wire mesh coupling solid particles on the flow characteristic and kLa were analyzed and compared.The results show that the gas-liquid interface area increases by 33%-72%when using the wire mesh coupling solid particles strategy compared to the gas-liquid two-phase flow,which is superior to the other two strengthening methods.Compared with the system without reinforcement,kLa in the bubble column increased by 0.5-1.8 times with wire mesh coupling solid particles method,which is higher than the sum of kLa increases with inserting wire mesh and adding particles,and the coupling reinforcement mechanism for affecting gas-liquid mass transfer process was discussed to provide a new idea for enhancing gas-liquid mass transfer.

Anelasticity to plasticity transition in a model two-dimensional amorphous solid

Anelasticity, as an intrinsic property of amorphous solids, plays a significant role in understanding their relaxation and deformation mechanism. However, due to the lack of long-range order in amorphous solids, the structural origin of anelasticity and its distinction from plasticity remain elusive. In this work, using frozen matrix method, we study the transition from anelasticity to plasticity in a two-dimensional model glass. Three distinct mechanical behaviors, namely,elasticity, anelasticity, and plasticity, are identified with control parameters in the amorphous solid. Through the study of finite size effects on these mechanical behaviors, it is revealed that anelasticity can be distinguished from plasticity.Anelasticity serves as an intrinsic bridge connecting the elasticity and plasticity of amorphous solids. Additionally, it is observed that anelastic events are localized, while plastic events are subextensive. The transition from anelasticity to plasticity is found to resemble the entanglement of long-range interactions between element excitations. This study sheds light on the fundamental nature of anelasticity as a key property of element excitations in amorphous solids.

Effective data sampling strategies and boundary condition constraints of physics-informed neural networks for identifying material properties in solid mechanics

Material identification is critical for understanding the relationship between mechanical properties and the associated mechanical functions.However,material identification is a challenging task,especially when the characteristic of the material is highly nonlinear in nature,as is common in biological tissue.In this work,we identify unknown material properties in continuum solid mechanics via physics-informed neural networks(PINNs).To improve the accuracy and efficiency of PINNs,we develop efficient strategies to nonuniformly sample observational data.We also investigate different approaches to enforce Dirichlet-type boundary conditions(BCs)as soft or hard constraints.Finally,we apply the proposed methods to a diverse set of time-dependent and time-independent solid mechanic examples that span linear elastic and hyperelastic material space.The estimated material parameters achieve relative errors of less than 1%.As such,this work is relevant to diverse applications,including optimizing structural integrity and developing novel materials.

FORMATION MECHANISMS AND CONTROL STRATEGIES FOR DIOXINS IN INCINERATION PROCESS OF MUNICIPAL SOLID WASTES

Dioxins, which are of the most toxic materials on the earth, are principal emitted from waste incineration process. The molecular structures, toxicity parameters, such as toxicity equivalency factor, tolerable daily intake and physic-chemical properties of dioxins are briefly summarized. Three formation mechanisms of dioxins in waste incineration process, namely as de novo synthesis, mechanisms involving small organic molecular as precursors and homogenous gas phase reaction mechanism are alto reviewed. The influencing factors for dioxins formation during waste incineration process are also discussed. Three major methods for reducing dioxins emission from waste incineration process are discussed based upon the formation mechanisms and influencing factors. A new waste incineration process with low dioxins emission and low hydrogen chloride corrosion has been proposed based on multi- stage unit operation principal according to formation mechanisms of dioxins and potential production location in waste incinerators.

Mechanism of high concentration phosphorus wastewater treated by municipal solid waste incineration fly ash

The mechanism of removing phosphate by MSWI(municipal solid waste incineration)fly ash was investigated by SEM(scanning electron microscopy)with EDS(energy dispersion spectrum),XRD(X-ray diffraction),FT-IR(Fourier transform infrared spectroscopy),BET(specific surface area),and BJH(pore size distribution).The results indicate that the removal rate of phosphate(100 mg/L)in 50 mL phosphorus wastewater reaches at 99.9% as the dosage of MSWI fly ash being 0.9000 g under room temperature.The specific surface area of MSWI fly ash is less than 6.1 m2/g and the total pore volume is below 0.021 cm3/g,suggesting that the absorption capacity of calcite is too weak to play an important role in phosphate removal.SEM images show that drastic changes had taken place on its specific surface shape after reaction,and EDS tests indicate that some phosphate precipitates are formed and attached onto MSWI fly ash particles.Chemical precipitation is the main manner of phosphate removal and the main reaction is: 3Ca2++2 PO4 3-+xH2O→Ca3(PO4)2↓·xH2O.Besides,XRD tests show that the composition of MSWI fly ash is complex,but CaSO4 is likely to be the main source of Ca2+.The soluble heavy metals in MSWI fly ash are stabilized by phosphate.

Performance and mechanism of solid waste coking sulfur paste modified asphalt mixture before and after curing

For the resource utilization of the solid waste coking sulfur paste and the improvement of performance of the asphalt mixture,a method for preparing modified asphalt mixture with coking sulfur paste modifier(CSPM)is herein proposed.Compared with the matrix asphalt mixture,the Marshall stability of the 30%CSPM modified asphalt mixture increased by 38.3%,the dynamic stability increased by nearly one time(reaching 1847.5 times/mm),the splitting strength ratio increased by 39.3%while the splitting tensile strength decreased by 11.7%.After curing,the performance of the CSPM modified asphalt mixture was further improved.The results show that CSPM improved the high temperature stability and water damage resistance of the asphalt mixture,and the low-temperature anti-cracking performance of that was slightly reduced.Chemical analysis of asphalt binders shows that a little sulfur reacted with asphalt to produce polysulfide compounds(R-Sx-R′),and a part of sulfur existed in the form of crystalline sulfur which was further increased after curing.The presence of crystalline sulfur as an inorganic filler is the key point for improving the high temperature stability and water resistance performance of modified asphalt mixture.

Mechanism of Solid State Fermentation in Reducing Free Gossypol in Cottonseed Meal and the Effects on the Growth of Broiler Chickens

[Objective] This study aims to reduce the free gossypol(FG) and improve utilization rate of cottonseed meal(CSM) by solid state fermentation(SSF). [Method]Bacillus subtilis GJ00141 and Saccharomyces cerevisiae GJ00079 were applied for the SSF and the optimal carbon source, nitrogen source, inorganic salt, moisture content, inoculum level, fermentation temperature, and fermentation time were investigated. The detoxifying effects of different products of GJ00141 were examined with gossypol as substrate. A total of 90 one-day-old broilers were randomized into group A [control, basal diet with 36% soybean meal(SM)], group B(basal diet with 18% SM and 18% CSM), and group C [basal diet with 18% SM and 18% fermented CSM(FCSM)] and thereby the influence of FCSM on the growth of broilers was explored. [Results] The maximum reduction rate(59%) of FG was achieved under the following fermentation conditions: solid medium composed of 96% CSM, 1%glucose, 1% ammonium sulfate, and 2% corn grits, 45% moisture content, 20%inoculum, fermentation at 30 °C for 60 h. Both the viable and inactivated cells of GJ00141 can reduce the content of gossypol, but the reduction rates were only about 20% after 72 h of incubation. Cellular contents and supernatant demonstrated strong detoxifying activity, which achieved the reduction rates of about 95% after 48 h, and the removal was free from the influence of proteinase K, heat, or EDTA. In the 42 d feeding experiment on broilers, the ratios of feed to gain were insignificantly different between the group C and group A. [Conclusion] This method achieved high rate of removing FG in CSM. The reason was the likelihood that the stable compounds in the cellular contents and supernatant of GJ00141 adsorb or bind to FG. Broilers grew well with the FCSM. Thus, it was an efficient detoxifying method for CSM.

Kinematics Analysis and Optimization of the Fast Shearing-extrusion Joining Mechanism for Solid-state Metal

Dynamical Joining of the solid-state metal is the key technology to realize endless hot rolling. The heating and laser welding method both require long joining time. Based on super deformation method, a 7-bar and 2-slider mechanism was developed in Japan, and the joining time is less than 0.5 s, however the length of each bar are not reported and this mechanism is complex. A relatively simple 6-bar and 1-slider mechanism is put forward, which can realize the shearing and extrusion motion of the top and bottom blades with a speed approximately equal to the speed of the metal plates. In order to study the kinematics property of the double blades, based on complex vector method, the multi-rigid-body model is built, and the displacement and speed functions of the double blades, the joining time and joining thickness are deduced, the kinematics analysis shows that the initial parameters can＇t satisfy the joining process. Hence, optimization of this mechanism is employed using genetic algorithm（GA） and the optimization parameters of this mechanism are obtained, the kinematics analysis show that the joining time is less than 0.1 s, the joining thickness is more than 80% of the thickness of the solid-state metal, and the horizontal speeds of the blades are improved. A new mechanism is provided for the joining of the solid-state metal and a foundation is laid for the design of the device.

Multi-scale Simulation on Bonding Mechanism of Solid-Liquid Cast-Rolling of Cu/Al Cladding Strip based on FEM and MD

To explore the complex thermal-mechanical-chemical behavior in the solid-liquid cast-roll bonding(SLCRB) of Cu/Al cladding strip, numerical simulations were conducted from both macro and micro scales. In macro-scale, with birth and death element method, a thermo-mechanical coupled finite element model(FEM) was set up to explore the temperature and contact pressure distribution at the Cu/Al bonding interface in the SLCRB process. Taking these macro-scale simulation results as boundary conditions, we simulated the atom diffusion law of the bonding interface by molecular dynamics(MD) in micro-scale. The results indicate that the temperature in Cu/Al bonding interface deceases from 700 to 320 ℃ from the entrance to the exit of caster, and the peak of contact pressure reaches up to 140 MPa. The interfacial diffusion thickness depends on temperature and rolling reduction, higher temperature results in larger thickness, and the rolling reduction below kiss point leads to significant elongation deformation of cladding strip which yields more newborn interface with fresh metal and make the diffusion layer thinner. The surface roughness of Cu strip was found to be benefit to atoms diffusion in the Cu/Al bonding interface. Meanwhile, combined with the SEM-EDS observation on the microstructure and composition in the bonding interface of the experimental samples acquired from the castrolling bite, it is revealed that the rolling reduction and severe elongation deformation in the solid-solid contact zone below kiss point guarantee the satisfactory metallurgical bonding with thin and smooth diffusion layer. The bonding mechanisms of reactive diffusion, mechanical interlocking and crack bonding are proved to coexist in the SLCRB process.

Preparation of nanometer complex oxide of Ce_xZr_(1-x)O_2 by mechanically activated solid state chemical reaction

Nanometer cerium-zirconium oxide solution Ce1-x ZrxO2 was synthesized by mechanically activated solid state re- action at middle-low temperatures, with Ce2（CO3）3, ZrOCl2-SH2O and H2C2O4·2H2O as raw materials. The crystal structure and microstructure of the nanometer Ce1-x Zrx O2 were studied with X-ray diffractometry （XRD） and transmission electron microscope （TEM）. The results show that the product is single-cubic-phase solid solution with an average crystal size 19.64 nm. In this article, the influence of surface active agent is also evaluated. Mechanically activated solid state reaction for the preparation of Ce1-xZrxO2 is a new technique of green chemistry without solvent and waste.

Dissolution mechanism of solid nickel in liquid zinc saturated with Fe

The dissolution behavior of solid nickel in static liquid zinc saturated with Fe at 723 K was studied. The results show that when immersing solid Ni in liquid Zn saturated with Fe, the intermetallic compound layers consisted of γ and δ phases are formed on nickel substrate, which is the same as that in liquid pure zinc. However, some Γ2 particles are formed in the liquid near the solid/liquid interface. These Γ2 particles can easily heterogeneously nucleate on ζ particles and grow fast. The dissolution process is governed by diffusion of nickel atom across a concentration boundary layer in liquid Zn saturated with Fe, and is different from a mixed control mechanism of nickel in liquid pure zinc. The participation of Γ2 particles makes the dissolution of solid Ni in the liquid accelerated.