Solidification/Stabilization of Chromium in Red Mud-based Geopolymer

Up to 1.5wt%of Cr(Ⅲ)salts(CrCl_(3),and Cr_(2)O_(3))and Cr(Ⅵ)salts(Na_(2)CrO_(4),and CaCr_(2)O_(7))were incorporated into red mud-based geopolymers,respectively.The solidification/stabilization,compressive strength,and durability of the Cr-containing geopolymers were investigated.The experimental results indicate that the red mud-based geopolymer could effectively solidify/stabilize different types of Cr salts with solidification/stabilization rates of above 99.61%.Geopolymers are environmentally safe when the dosage of CaCr_(2)O_(7)is≤1.0wt%,or the dosage of CrCl_(3),Cr_(2)O_(3),and Na_(2)CrO_(4)is≤1.5wt%,respectively.The effects of Cr salts on the compressive strength varies with the type and content of Cr salts.The freeze-thaw cycle is more destructive to geopolymer properties than sulfate attack or acid rain erosion.The solidification/stabilization of Cr is mainly attributed to the following reasons:a)The chemical binding of Cr is related to the formation of Cr-containing hydrates(eg,magnesiochromite((Mg,Fe)(Cr,Al)_(2)O_(4)))and doping into N-A-S-H gel and C-A-S-H gel framework;b)The physical effect is related to the encapsulation by the hydration products(e g,N-A-S-H gel and C-A-S-H gel).This study provides a reference for the treatment of hazardous Cr-containing wastes by solid waste-based geopolymers.

MSWI Fly Ash Based Novel Solidification/Stabilization Matrices for Heavy Metals

The possibilities of MSWI fly ash as a major constituent of novel solidification/stabilization matrices for secure landfill were investigated by mixing MSWI fly ash with rich aluminum components, which was added as bauxite cement or metakaolinite instead, to form Friedel and Ettringite phases with high fixing capacities for heavy metals. The physical properties, heavy metals-fixing capacity, mineral phases and its vibration bands in the novel matrices were characterized by compressive strength, TCLP（toxic characteristic leaching procedure）, XRD （x-ray diffraction） , DTG （derivative thermogravimetry）, and FTIR （fourier transform infrared spectroscopy）, respectively. The Tessier＇s five-step sequential extraction procedure was used to analyze the fractions of chemical speciation for Pb, Cd and Zn ions. The experimental results indicate that Friedel-Ettringite based novel solidification/stabilization matrices can incorporate Pb, Cd and Zn ions effectively by physical encapsulation and chemical fixation, and it exhibits a great potential in co-landfill treatment of MSWI fly ash with some heavy metals-bearing hazardous wastes.

Solidification Efficiency and Mechanism of Conventional Curing Agents for Sewage Sludge Stabilization and Dewatering

One of the challenges faced by sewage sludge treatment and disposal is its higher water content,and how to efficient dewater those hazardous materials properly is welcome in practice. This study stabilized the sewage sludge via the using of conventional curing agents and calcined aluminum salts,and the corresponding dewatering mechanisms and structural changes of the stabilized sludge were further comparable analyzed.Experimental results showed that wollastonite and kaolin exhibit a relative higher dewatering efficiency as compared to other conventional curing agents; however the releasing rate of heavy metals of Cu,Cr,Ni for kaolin solidification and Zn,Pb for wollastonite solidification is higher than the sludge samples solidified by other curing agents. For comparison,the sludge samples solidified by calcined aluminum salts (AS),calcium ash,Mg-based curing agent,tricalcium aluminate( C_3A) show a lower heavy metals leaching potential and unconfined compressive strength. In addition,the economic characteristics and local availability of AS,calcium ash,C_3A and CaO makes it have a broad prospect in extension and application. These findings are of great significance for stabilization and dewatering of sewage sludge.

Solidification/Stabilization of Zinc-lead Tailings by Alkali Activated Slag Cement

An appropriate proportion of alkali activated slag cement, abbreviated as AASC later, was determined based on strength test of paste specimens. Results showed that AASC prepared from 14% low modulus water glass and blast furnace slag presented its compressive strength of hardened cement paste of 69.6, 84.0 and 91.8 MPa at 3, 7, and 28 d curing ages respectively. Flowability of the fresh railings-cement pastes and the strength development of hardened tailings-cement paste were also tested both in the cases with addition of AASC and Portland cement. The fresh tailings-cemant paste added with AASC presented much better flowability and the corresponding hardened paste presented higher compressive strength, especially the long term strength, than those added with Portland cement. Therefore, tallings paste added with AASC allowed lager solid content than that of Portland cement in order to keep the similar flowability. SEM observation on the microstructure of the hardened tailings-AASC mixture pastes showed obvious cementation effect. MIP measurements also showed that the total porosity of the hardened tailings-cement pastes decreased, and the portion of larger pore also decreased when the dosage of AASC increased. It is believed that AASC is more suitable to be used as a binder for the stabilization of zinc-lead railings and for its backfilling operation than Portland cement.

Solidification/stabilization of Dewatered Sludge with Multi-Component Solidifying Agents

This work experimentally examined the optimal proportioning of sludge curing agent for dewatered sludge curing on solidified sludge,two components sludge curing agent consisted of cement and slag,and three components consisted of cement,slag and inorganic salt. The results showed that,increasing of curing ages could increase unconfined compressive strength and reduce moisture content for solidified sludge. For the test of two components,the biggest unconfined compressive strength of the solidified sludge achieved to 543. 72 kPa and the minimum moisture content achieved to 3. 56% of 21 d. The optimum proportion of the sludge curing agent of two components is sludge: cement: slag = 1 ∶ 0. 05 ∶ 0. 2 which selected by Design-expert. It could rapidly increasing the unconfined compressive strength of solidified sludge when added three components sludge curing agent( sludge: cement: slag: MgSO4= 1 ∶ 0. 05 ∶ 0. 2 ∶ 0. 03) on sludge curing. The results showed that,curing ages of 7 d,the unconfined compressive strength could achieve to 126. 74 kPa,which was more than 11 times comparison with the solidified sludge curing by two components curing agent. Two or three components sludge curing agent all could stabilize the heavy metals on solidified sludge and the leaching of heavy metals was below the government standard,while the stability of the heavy metals was superior for three components sludge curing agent.

Development of Steel Slag-Based Solidification/Stabilization Materials for High Moisture Content Soil

To solve the problems of high moisture content,high viscosity,and poor engineering mechanical properties of soil,this paper using with steel slag(SS)and desulfurization ash(DS)as initial raw materials,realizing the coop-erative treatment of solid waste and solidification of silt soil.The synergistic utilization of SS and DS can reduce the production cost of curing agent and promote its own consumption.According to blended cement of various SS contents and inspected compressive strength performances,the most suitable raw materials ratio was selected.The best formula for this curing agent is cement:steel slag=3:7 with 5%DS,and its 28-day compressive strength can reach 30 MPa.The experiment shows that the effect of DS and Na_(2)SO_(4) reagent with the same quality on early compressive strength improvement of cement and SS system is not much different.In this study,the mineral composition and microstructure of different gel system blocks were characterized by XRD,SEM and EDX,and a large number of webbed structures were found in the SEM test,which was not seen in previous studies.Besides,unconfined compressive strength(UCS),water resistance,and toxic characteristic leaching procedure(TCLP)were used to evaluate silt solidified soil properties.The results demonstrated that the solidified silt could meet not only the standard of general subgrade;but also has a partial stabilization effect of heavy metal ions.

The Application and Prospect of Stabilization/Solidification Technology for Hazardous Waste in China

The number of hazardous waste in our country increased dramatically in recent years,stabilization/solidification technology begins to attract a wide spread attention by domestic scholars.Based on the domestic related literature,this paper discussed the present situation about the treatment of the solid waste using stabilization/solidification technology;meanwhile we have a variety of outlooks on the future of the stabilization/solidification technology.

The Application and Prospect of Stabilization/Solidification Technology for Hazardous Waste in China

The number of hazardous waste in our country increased dramatically in recent years,stabilization/solidification technology begins to attract a wide spread attention by domestic scholars.Based on the domestic related literature,this paper discussed the present situation about the treatment of the solid waste using stabilization/solidification technology;meanwhile we have a variety of outlooks on the future of the stabilization/solidification technology.

Stability of remelting and solidification interfaces of triple-phase region during peritectic reaction at lower speed

Peritectic reaction was studied by directional solidification of Cu-Ge alloys.A larger triple junction region of peritectic reaction was used to analyze the interface stability of the triple junction region during peritectic reaction.Under different growth conditions and compositions,different growth morphologies of triple junction region are presented.For the hypoperitectic Cu-13.5%Ge alloy,as the pulling velocity（v） increases from 2 to 5 μm/s,the morphological instability of the peritectic phase occurs during the peritectic reaction and the remelting interface of the primary phase is relatively stable.However,for the hyperperitectic Cu-15.6%Ge alloy wim v=5 μm/s,the nonplanar remelting interface near the trijunction is presented.The morphological stabilities of the solidifying peritectic phase and the remelting primary phase are analyzed in terms of the constitutional undercooling criterion.

Volume-averaged modeling of multiphase solidification with equiaxed crystal sedimentation in a steel ingot

Macrosegregation is a critical factor that limits the mechanical properties of materials.The impact of equiaxed crystal sedimentation on macrosegregation has been extensively studied,as it plays a significant role in determining the distribution of alloying elements and impurities within a material.To improve macrosegregation in steel connecting shafts,a multiphase solidification model that couples melt flow,heat transfer,microstructure evolution,and solute transport was established based on the volume-averaged Eulerian-Eulerian approach.In this model,the effects of liquid phase,equiaxed crystals,columnar dendrites,and columnar-to-equiaxed transition(CET)during solidification and evolution of microstructure can be considered simultaneously.The sedimentation of equiaxed crystals contributes to negative macrosegregation,where regions between columnar dendrites and equiaxed crystals undergo significant A-type positive macrosegregation due to the CET.Additionally,noticeable positive macrosegregation occurs in the area of final solidification in the ingot.The improvement in macrosegregation is beneficial for enhancing the mechanical properties of connecting shafts.To mitigate the thermal convection of molten steel resulting from excessive superheating,reducing the superheating during casting without employing external fields or altering the design of the ingot mold is indeed an effective approach to control macrosegregation.

Effect of cooling rate on the phase transformation and stability of the mushy zone during the solidification of Waspaloy

Scanning electron microscopy（SEM） and energy dispersive X-ray analysis（EDAX） were used to study the microstructure,microsegregation, and fluid flow tendency of the superalloy Waspaloy in the mushy zone,which had been solidified at different cooling rates. The investigation was accompanied with the calculation of Rayleigh numbers.It is found that Ti is the main segregating element and the content of Ti is the highest in the final liquid at the cooling rates of 3-6℃/min.The eta phase（η） precipitate presented in the residual liquid at the cooling rates higher than 6℃/min is responsible for the fluctuations in the curves of Ti content.The dendrite arm spacing is found to markedly decrease with the increase of cooling rate.The maximum relative Rayleigh number occurs at 10-20℃below the liquidus temperature at a cooling rate of 1℃/min,where the mushy zone is most unstable and fluid flow is most prone to occur.

Phase field investigation on the initial planar instability with surface tension anisotropy during directional solidification of binary alloys

Phase field investigation reveals that the stability of the planar interface is related to the anisotropic intensity of surface tension and the misorientation of preferred crystallographic orientation with respect to the heat flow direction. The large anisotropic intensity may compete to determine the stability of the planar interface. The destabilizing effect or the stabilizing effect depends on the misorientation. Moreover, the interface morphology of initial instability is also affected by the surface tension anisotropy.

A frequency servo SoC with output power stabilization loop technology for miniaturized atomic clocks

A frequency servo system-on-chip(FS-SoC)featuring output power stabilization technology is introduced in this study for high-precision and miniaturized cesium(Cs)atomic clocks.The proposed power stabilization loop(PSL)technique,incorporating an off-chip power detector(PD),ensures that the output power of the FS-SoC remains stable,mitigating the impact of power fluctuations on the atomic clock's stability.Additionally,a one-pulse-per-second(1PPS)is employed to syn-chronize the clock with GPS.Fabricated using 65 nm CMOS technology,the measured phase noise of the FS-SoC stands at-69.5 dBc/Hz@100 Hz offset and-83.9 dBc/Hz@1 kHz offset,accompanied by a power dissipation of 19.7 mW.The Cs atomic clock employing the proposed FS-SoC and PSL obtains an Allan deviation of 1.7×10^(-11) with 1-s averaging time.

WAYS OF STABILIZING CONTINUOUS UNIDIRECTIONAL SOLIDIFICATION PROCESS AND VERIFICATION TESTS

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Effect of electric current on stability of solidification interface morphology

Based on theoretical analyses, the effect of electric current density on stability of solidification interface morphology of QAl 4 alloy was studied experimentally. The results show that the experimental results agree well with the theoretical analyses, and the following conclusions can be drawn: the increase of electric current density improves the stability of the solidification interface morphology under the condition of no convection of the liquid metal. Otherwise this convection will slow down the trend of solidification interface developing to stability caused by increasing electric current density.

Absolute stability of the solidification interface in a laser resolidified Zn-2wt.%Cu hypoperitectic alloy

This paper reports on laser surface remelting experiments performed on a Zn-2wt.%Cu hypoperitectic alloy by employing a 5kW CW CO2 laser at scanning velocities between 6 and 1207mm/s. The growth velocities of the mi- crostructures in the laser molten pool were accurately measured. The planar interface structure caused by the high velocity absolute stability was achieved at a growth velocity of 210 mm/s. An implicit expression of the critical solidification velocity for the cellular-planar transition was carried out by nonlinear stability analyses of the planar interface. The results showed a better agreement with the measured critical velocity than that predicted by M-S theory. Cell-free structures were observed throughout the whole molten pool at a scanning velocity of 652 mm/s and the calculated minimum temperature gradient in this molten pool was very close to the critical temperature gradient for high gradient absolute stability （HGAS） of the η phase. This indicates that HGAS was successfully achieved in the present experiments.

Effect of Co on Solidification Characteristics and Microstructural Transformation of Non-equilibrium Solidified Cu-Ni Alloys

Non-equilibrium solidification structures of Cu55Ni45 and Cu55Ni43Co2 alloys were prepared by the molten glass purification cycle superheating method.The variation of the recalescence phenomenon with the degree of undercooling in the rapid solidification process was investigated using an infrared thermometer.The addition of the Co element affected the evolution of the recalescence phenomenon in Cu-Ni alloys.The images of the solid-liquid interface migration during the rapid solidification of supercooled melts were captured by using a high-speed camera.The solidification rate of Cu-Ni alloys,with the addition of Co elements,was explored.Finally,the grain refinement structure with low supercooling was characterised using electron backscatter diffraction(EBSD).The effect of Co on the microstructural evolution during nonequilibrium solidification of Cu-Ni alloys under conditions of small supercooling is investigated by comparing the microstructures of Cu55Ni45 and Cu55Ni43Co2 alloys.The experimental results show that the addition of a small amount of Co weakens the recalescence behaviour of the Cu55Ni45 alloy and significantly reduces the thermal strain in the rapid solidification phase.In the rapid solidification phase,the thermal strain is greatly reduced,and there is a significant increase in the characteristic undercooling degree.Furthermore,the addition of Co and the reduction of Cu not only result in a lower solidification rate of the alloy,but also contribute to the homogenisation of the grain size.

The effect of anisotropic surface tension on the morphological stability of planar interface during directional solidification

This paper considers the effect of the anisotropic surface tension on the morphological stability of the planar interface during directional solidification. When the expression exhibiting the four-fold symmetry is included, the modified absolute stability criterion is obtained by employing the multi-variable expansion method. The linear stability analysis reveals that for the given temperature gradient, as the anisotropic surface tension parameter increases, the stability zone tends to decrease.

Advantages of rapid solidification over casting of Mg-0.4Zn-1Y alloy

The Mg-Y-Zn magnesium alloy system is commonly recognized for its remarkable combination of high strength and ductility,achieved even with minimal amounts of alloying elements.This exceptional performance is attributed to its unique microstructure,which includes Long-Period Stacking Ordered(LPSO)phases or the distinctive microstructure derived from the LPSO phase,referred to as the Mille-Feuille structure(MFS).This study systematically compares the traditional ingot metallurgy method with the rapid solidification technique,coupled with diverse heat treatments and extrusion processes.Microscopic analyses reveal variations in the presence of LPSO phases,Mille-Feuille structure,and grain size,leading to divergent mechanical and corrosion properties.The rapid solidification approach stands out,ensuring superior mechanical properties alongside a reasonable corrosion rate.