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Digital Twin Modeling Enabled Machine Tool Intelligence:A Review
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作者 Lei Zhang Jianhua Liu Cunbo Zhuang 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2024年第2期29-54,共26页
Machine tools,often referred to as the“mother machines”of the manufacturing industry,are crucial in developing smart manufacturing and are increasingly becoming more intelligent.Digital twin technology can promote m... Machine tools,often referred to as the“mother machines”of the manufacturing industry,are crucial in developing smart manufacturing and are increasingly becoming more intelligent.Digital twin technology can promote machine tool intelligence and has attracted considerable research interest.However,there is a lack of clear and systematic analyses on how the digital twin technology enables machine tool intelligence.Herein,digital twin modeling was identified as an enabling technology for machine tool intelligence based on a comparative study of the characteristics of machine tool intelligence and digital twin.The review then delves into state-of-the-art digital twin modelingenabled machine tool intelligence,examining it from the aspects of data-based modeling and mechanism-data dual-driven modeling.Additionally,it highlights three bottleneck issues facing the field.Considering these problems,the architecture of a digital twin machine tool(DTMT)is proposed,and three key technologies are expounded in detail:Data perception and fusion technology,mechanism-data-knowledge hybrid-driven digital twin modeling and virtual-real synchronization technology,and dynamic optimization and collaborative control technology for multilevel parameters.Finally,future research directions for the DTMT are discussed.This work can provide a foundation basis for the research and implementation of digital-twin modeling-enabled machine tool intelligence,making it significant for developing intelligent machine tools. 展开更多
关键词 machine tool Digital twin Smart manufacturing SYNCHRONIZATION
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Geometric Error Identification of Gantry-Type CNC Machine Tool Based on Multi-Station Synchronization Laser Tracers
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作者 Jun Zha Huijie Zhang 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2024年第2期150-162,共13页
Laser tracers are a three-dimensional coordinate measurement system that are widely used in industrial measurement.We propose a geometric error identification method based on multi-station synchronization laser tracer... Laser tracers are a three-dimensional coordinate measurement system that are widely used in industrial measurement.We propose a geometric error identification method based on multi-station synchronization laser tracers to enable the rapid and high-precision measurement of geometric errors for gantry-type computer numerical control(CNC)machine tools.This method also improves on the existing measurement efficiency issues in the single-base station measurement method and multi-base station time-sharing measurement method.We consider a three-axis gantry-type CNC machine tool,and the geometric error mathematical model is derived and established based on the combination of screw theory and a topological analysis of the machine kinematic chain.The four-station laser tracers position and measurement points are realized based on the multi-point positioning principle.A self-calibration algorithm is proposed for the coordinate calibration process of a laser tracer using the Levenberg-Marquardt nonlinear least squares method,and the geometric error is solved using Taylor’s first-order linearization iteration.The experimental results show that the geometric error calculated based on this modeling method is comparable to the results from the Etalon laser tracer.For a volume of 800 mm×1000 mm×350 mm,the maximum differences of the linear,angular,and spatial position errors were 2.0μm,2.7μrad,and 12.0μm,respectively,which verifies the accuracy of the proposed algorithm.This research proposes a modeling method for the precise measurement of errors in machine tools,and the applied nature of this study also makes it relevant both to researchers and those in the industrial sector. 展开更多
关键词 Multi-point positioning Multi-station synchronization CNC machine tool Geometric error Error separation
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Numerical Investigation of Thermal Behavior of CNC Machine Tool and Its Effects on Dimensional Accuracy of Machined Parts
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作者 Erick Matezo-Ngoma Abderrazak El Ouafi Ahmed Chebak 《Journal of Software Engineering and Applications》 2024年第8期617-637,共21页
The dimensional accuracy of machined parts is strongly influenced by the thermal behavior of machine tools (MT). Minimizing this influence represents a key objective for any modern manufacturing industry. Thermally in... The dimensional accuracy of machined parts is strongly influenced by the thermal behavior of machine tools (MT). Minimizing this influence represents a key objective for any modern manufacturing industry. Thermally induced positioning error compensation remains the most effective and practical method in this context. However, the efficiency of the compensation process depends on the quality of the model used to predict the thermal errors. The model should consistently reflect the relationships between temperature distribution in the MT structure and thermally induced positioning errors. A judicious choice of the number and location of temperature sensitive points to represent heat distribution is a key factor for robust thermal error modeling. Therefore, in this paper, the temperature sensitive points are selected following a structured thermomechanical analysis carried out to evaluate the effects of various temperature gradients on MT structure deformation intensity. The MT thermal behavior is first modeled using finite element method and validated by various experimentally measured temperature fields using temperature sensors and thermal imaging. MT Thermal behavior validation shows a maximum error of less than 10% when comparing the numerical estimations with the experimental results even under changing operation conditions. The numerical model is used through several series of simulations carried out using varied working condition to explore possible relationships between temperature distribution and thermal deformation characteristics to select the most appropriate temperature sensitive points that will be considered for building an empirical prediction model for thermal errors as function of MT thermal state. Validation tests achieved using an artificial neural network based simplified model confirmed the efficiency of the proposed temperature sensitive points allowing the prediction of the thermally induced errors with an accuracy greater than 90%. 展开更多
关键词 CNC machine tool Dimensional Accuracy Thermal Errors Error Modelling Numerical Simulation Finite Element Method Artificial Neural Network Error Compensation
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Further Analysis of Machine Tool Dimensional Accuracy and Thermal Stability under Varying Floor Temperature
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作者 Joel Arumun Shadrack Abiola 《World Journal of Engineering and Technology》 2024年第2期258-273,共16页
Machining is as old as humanity, and changes in temperature in both the machine’s internal and external environments can be of great concern as they affect the machine’s thermal stability and, thus, the machine’s d... Machining is as old as humanity, and changes in temperature in both the machine’s internal and external environments can be of great concern as they affect the machine’s thermal stability and, thus, the machine’s dimensional accuracy. This paper is a continuation of our earlier work, which aimed to analyze the effect of the internal temperature of a machine tool as the machine is put into operation and vary the external temperature, the machine floor temperature. Some experiments are carried out under controlled conditions to study how machine tool components get heated up and how this heating up affects the machine’s accuracy due to thermally induced deviations. Additionally, another angle is added by varying the machine floor temperature. The parameters mentioned above are explored in line with the overall thermal stability of the machine tool and its dimensional accuracy. A Robodrill CNC machine tool is used. The CNC was first soaked with thermal energy by gradually raising the machine floor temperature to a certain level before putting the machine in operation. The machine was monitored, and analytical methods were deplored to evaluate thermal stability. Secondly, the machine was run idle for some time under raised floor temperature before it was put into operation. Data was also collected and analyzed. It is observed that machine thermal stability can be achieved in several ways depending on how the above parameters are joggled. This paper, in conclusion, reinforces the idea of machine tool warm-up process in conjunction with a carefully analyzed and established machine floor temperature variation for the approximation of the machine tool’s thermally stability to map the long-time behavior of the machine tool. 展开更多
关键词 Dimensional Accuracy machine tool machine Floor Thermal Stability TEMPERATURE Thermal Deviation
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Research on Machine Tool Fault Diagnosis and Maintenance Optimization in Intelligent Manufacturing Environments
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作者 Feiyang Cao 《Journal of Electronic Research and Application》 2024年第4期108-114,共7页
In the context of intelligent manufacturing,machine tools,as core equipment,directly influence production efficiency and product quality through their operational reliability.Traditional maintenance methods for machin... In the context of intelligent manufacturing,machine tools,as core equipment,directly influence production efficiency and product quality through their operational reliability.Traditional maintenance methods for machine tools,often characterized by low efficiency and high costs,fail to meet the demands of modern manufacturing industries.Therefore,leveraging intelligent manufacturing technologies,this paper proposes a solution optimized for the diagnosis and maintenance of machine tool faults.Initially,the paper introduces sensor-based data acquisition technologies combined with big data analytics and machine learning algorithms to achieve intelligent fault diagnosis of machine tools.Subsequently,it discusses predictive maintenance strategies by establishing an optimized model for maintenance strategy and resource allocation,thereby enhancing maintenance efficiency and reducing costs.Lastly,the paper explores the architectural design,integration,and testing evaluation methods of intelligent manufacturing systems.The study indicates that optimization of machine tool fault diagnosis and maintenance in an intelligent manufacturing environment not only enhances equipment reliability but also significantly reduces maintenance costs,offering broad application prospects. 展开更多
关键词 Intelligent manufacturing machine tool fault diagnosis Predictive maintenance Big data machine learning System integration
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On dry machining of AZ31B magnesium alloy using textured cutting tool inserts
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作者 Shailendra Pawanr Kapil Gupta 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2024年第4期1608-1618,共11页
Magnesium alloys have many advantages as lightweight materials for engineering applications,especially in the fields of automotive and aerospace.They undergo extensive cutting or machining while making products out of... Magnesium alloys have many advantages as lightweight materials for engineering applications,especially in the fields of automotive and aerospace.They undergo extensive cutting or machining while making products out of them.Dry cutting,a sustainable machining method,causes more friction and adhesion at the tool-chip interface.One of the promising solutions to this problem is cutting tool surface texturing,which can reduce tool wear and friction in dry cutting and improve machining performance.This paper aims to investigate the impact of dimple textures(made on the flank face of cutting inserts)on tool wear and chip morphology in the dry machining of AZ31B magnesium alloy.The results show that the cutting speed was the most significant factor affecting tool flank wear,followed by feed rate and cutting depth.The tool wear mechanism was examined using scanning electron microscope(SEM)images and energy dispersive X-ray spectroscopy(EDS)analysis reports,which showed that at low cutting speed,the main wear mechanism was abrasion,while at high speed,it was adhesion.The chips are discontinuous at low cutting speeds,while continuous at high cutting speeds.The dimple textured flank face cutting tools facilitate the dry machining of AZ31B magnesium alloy and contribute to ecological benefits. 展开更多
关键词 Magnesium alloy Dry machining Textured tools Flank wear SUSTAINABILITY
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ArcCHECK Machine QA工具在医用直线加速器质量保证中的应用效果
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作者 张上超 曾华驱 王思阳 《医疗装备》 2024年第7期19-24,共6页
目的探讨ArcCHECK Machine QA工具在医用直线加速器质量保证中的应用效果。方法利用ArcCHECK Machine QA工具和ArcCHECK体模对医用直线加速器进行性能测试,项目包括机架角度、机架旋转速度、机架旋转中心、多叶准直器和铅门位置的一致... 目的探讨ArcCHECK Machine QA工具在医用直线加速器质量保证中的应用效果。方法利用ArcCHECK Machine QA工具和ArcCHECK体模对医用直线加速器进行性能测试,项目包括机架角度、机架旋转速度、机架旋转中心、多叶准直器和铅门位置的一致性、机架旋转出束时的平坦度和对称性,评估该工具在医用直线加速器质量保证中的应用效果。结果旋转模式下机架平均旋转速度为3.6 deg/s,最大偏差约0.5 deg/s;机架旋转等中心形成的平均半径为0.4 mm,多叶准直器与铅门的最大距离正、负差异平均值分别为0.7 mm、-0.7 mm;旋转出束模式下Y方向的平坦度为1.8%,Y方向的对称性为1.1%,X方向的对称性为4.3%。结论ArcCHECK Machine QA工具可用于医用直线加速器常规及容积调强出束性能质量保证。 展开更多
关键词 ArcCHECK machine QA工具 质量保证 容积调强 等中心
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Spatial Expression of Assembly Geometric Errors for Multi-axis Machine Tool Based on Kinematic Jacobian-Torsor Model
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作者 Ang Tian Shun Liu +2 位作者 Kun Chen Wei Mo Sun Jin 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2023年第2期234-248,共15页
Assembly geometric error as a part of the machine tool system errors has a significant influence on the machining accuracy of the multi-axis machine tool.And it cannot be eliminated due to the error propagation of com... Assembly geometric error as a part of the machine tool system errors has a significant influence on the machining accuracy of the multi-axis machine tool.And it cannot be eliminated due to the error propagation of components in the assembly process,which is generally non-uniformly distributed in the whole working space.A comprehensive expression model for assembly geometric error is greatly helpful for machining quality control of machine tools to meet the demand for machining accuracy in practice.However,the expression ranges based on the standard quasistatic expression model for assembly geometric errors are far less than those needed in the whole working space of the multi-axis machine tool.To address this issue,a modeling methodology based on the Jacobian-Torsor model is proposed to describe the spatially distributed geometric errors.Firstly,an improved kinematic Jacobian-Torsor model is developed to describe the relative movements such as translation and rotation motion between assembly bodies,respectively.Furthermore,based on the proposed kinematic Jacobian-Torsor model,a spatial expression of geometric errors for the multi-axis machine tool is given.And simulation and experimental verification are taken with the investigation of the spatial distribution of geometric errors on five four-axis machine tools.The results validate the effectiveness of the proposed kinematic Jacobian-Torsor model in dealing with the spatial expression of assembly geometric errors. 展开更多
关键词 Geometric error machine tool Jacobian-Torsor model TOLERANCE Spatial expression
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Machines,Tools and Tool Transporter Concurrent Scheduling in Multi⁃machine FMS with Alternative Routing Using Symbiotic Organisms Search Algorithm
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作者 M.Padma Lalitha N.Sivarami Reddy +1 位作者 K.L.Narasimhamu I.Suneetha 《Journal of Harbin Institute of Technology(New Series)》 CAS 2023年第6期35-61,共27页
This study explored the concurrent scheduling of machines, tools, and tool transporter(TT) with alternative machines in a multi-machine flexible manufacturing system(FMS), taking into mind the tool transfer durations ... This study explored the concurrent scheduling of machines, tools, and tool transporter(TT) with alternative machines in a multi-machine flexible manufacturing system(FMS), taking into mind the tool transfer durations for minimization of the makespan(MSN). When tools are expensive, just a single copy of every tool kind is made available for use in the FMS system. Because the tools are housed in a central tool magazine(CTM), which then distributes and delivers them to many machines, because there is no longer a need to duplicate the tools in each machine, the associated costs are avoided. Choosing alternative machines for job operations(jb-ons), assigning tools to jb-ons, sequencing jb-ons on machines, and arranging allied trip activities, together with the TT’s loaded trip times and deadheading periods, are all challenges that must be overcome to achieve the goal of minimizing MSN. In addition to a mixed nonlinear integer programming(MNLIP) formulation for this simultaneous scheduling problem, this paper suggests a symbiotic organisms search algorithm(SOSA) for the problem’s solution. This algorithm relies on organisms’ symbiotic interaction strategies to keep living in an ecosystem. The findings demonstrate that SOSA is superior to the Jaya algorithm in providing solutions and that using alternative machines for operations helps bring down MSN. 展开更多
关键词 machines tool transporter and tools scheduling FMS tool transporter symbiotic organisms search algorithm.
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Energy-Efficient Approaches for a Machine Tool Building in a University through Field Measurement and Energy Modelling
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作者 Kusnandar Win-Jet Luo +2 位作者 Indra Permana Fu-Jen Wang Gantulga Bayarkhuu 《Energy Engineering》 EI 2023年第6期1387-1399,共13页
The heating,ventilating,and air conditioning(HVAC)system consumes nearly 50%of the building’s energy,especially in Taiwan with a hot and humid climate.Due to the challenges in obtaining energy sources and the negativ... The heating,ventilating,and air conditioning(HVAC)system consumes nearly 50%of the building’s energy,especially in Taiwan with a hot and humid climate.Due to the challenges in obtaining energy sources and the negative impacts of excessive energy use on the environment,it is essential to employ an energy-efficient HVAC system.This study conducted the machine tools building in a university.The field measurement was carried out,and the data were used to conduct energymodelling with EnergyPlus(EP)in order to discover some improvements in energy-efficient design.The validation between fieldmeasurement and energymodelling was performed,and the error rate was less than 10%.The following strategies were proposed in this study based on several energy-efficient approaches,including room temperature settings,chilled water supply temperature settings,chiller coefficient of performance(COP),shading,and building location.Energy-efficient approaches have been evaluated and could reduce energy consumption annually.The results reveal that the proposed energy-efficient approaches of room temperature settings(3.8%),chilled water supply temperature settings(2.1%),chiller COP(5.9%),using shading(9.1%),and building location(3.0%),respectively,could reduce energy consumption.The analysis discovered that using a well-performing HVAC system and building shading were effective in lowering the amount of energy used,and the energy modelling method could be an effective and satisfactory tool in determining potential energy savings. 展开更多
关键词 ENERGY-EFFICIENT energy modelling field measurement BEMS machine tools building
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Simulation Study of the Workspace of the Parallel Machine Tool 被引量:1
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作者 张建民 郝娟 王增平 《Journal of Beijing Institute of Technology》 EI CAS 2001年第2期191-196,共6页
A new three dimensional simulation method is introduced to study the workspace of a 6 PSS (P denotes a prismatic kinematic pair, S denotes a spherical kinematic pair) parallel machine tool. This algorithm adopts the... A new three dimensional simulation method is introduced to study the workspace of a 6 PSS (P denotes a prismatic kinematic pair, S denotes a spherical kinematic pair) parallel machine tool. This algorithm adopts the method of numerical analysis to investigate the boundary points in a series of sections which form the surface of the workspace. That is, to study such points that have the largest polar radius on a certain section in a system of polar coordinates according to conditions of constraint. The constraint conditions considered in the article include the maximum and minimum displacements of each dieblock, the maximum and minimum angles of oscillation in each hinge. By converting the constraint inequalities into constraint equations, the largest polar radius corresponding to every constraint condition can be evaluated and the minimum one is used to decide the boundary point. This algorithm greatly simplifies the computational process and can be used to analyze any section of the workspace. It provides a theoretical basis for the structural design of such a machine tool. 展开更多
关键词 PSS parallel machine tool WORKSPACE numerical analysis three-dimensions simulation
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METHOD FOR SUPPRESSING CUTTING CHATTER IN NUMERICAL CONTROL MACHINE TOOLS
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作者 孙宝寿 黄筱调 +3 位作者 顾伯勤 方成刚 丁文政 魏韬 《Transactions of Nanjing University of Aeronautics and Astronautics》 EI 2006年第2期108-114,共7页
A new method for suppressing cutting chatter is studied by adjusting servo parameters of the numerical control (NC) machine tool and controlling the limited cutting width. A model of the cutting system of the NC mac... A new method for suppressing cutting chatter is studied by adjusting servo parameters of the numerical control (NC) machine tool and controlling the limited cutting width. A model of the cutting system of the NC machine tool is established. It includes the mechanical system, the servo system and the cutting chatter system. Interactions between every two systems are shown in the model. The cutting system stability is simulated and relation curves between the limited cutting width and servo system parameters are described in the experiment. Simulation and experimental results show that there is a mapping relation between the limited cutting width and servo parameters of the NC machine tool, and the method is applicable and credible to suppress chatter. 展开更多
关键词 numerical control machine tool chatter servo parameter limited cutting width
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STUDY ON THE COMPENSATION TECHNIQUE OF POSITIONING ERRORS FOR NC MACHINE TOOLS
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作者 章青 张海根 +1 位作者 张志飞 刘又午 《Transactions of Tianjin University》 EI CAS 1998年第2期76-79,共4页
Through analysis of the basic transformation of a typical body,the error transformations of the position vector and the displacement vector are employed,a general model for positioning errors of NC machine tools by us... Through analysis of the basic transformation of a typical body,the error transformations of the position vector and the displacement vector are employed,a general model for positioning errors of NC machine tools by using kinematics of the multi body system is discussed.By means of 8031 single chip system,intelligent error compensation controller has been developed.The results of experiments on XH714 machining center show that the positioning accuracy is enhanced effectively by more than 50%. 展开更多
关键词 NC machine tools multi body system ERROR transformation matrix
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STIFFNESS ANALYSIS OF THE MAIN MODULE FOR PARALLEL MACHINE TOOLS BY FINITE ELEMENT ANALYSIS 被引量:2
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作者 周立华 王玉茹 +1 位作者 黄田 Modler K H 《Transactions of Tianjin University》 EI CAS 2001年第1期30-35,共6页
With the aid of commercial finite element analysis software package ANSYS,investigations are made on the contributions of main components to stiffness of the main module for parallel machine tools,and it is found that... With the aid of commercial finite element analysis software package ANSYS,investigations are made on the contributions of main components to stiffness of the main module for parallel machine tools,and it is found that the frame is the main contributor.Then,influences of constraints,strut length and working ways of the main module have also been investigated.It can be concluded that when one of the main planes of the frame without linear drive unit is constrained,the largest whole stiffness can be acquired.And,the stiffness is much better when the main module is used in a vertical machine tool instead of a horizontal one.Finally,the principle of stiffness variation is summarized when the mobile platform reaches various positions within its working space and when various loads are applied.These achievements have provided critical instructions for the design of the main module for parallel machine tools. 展开更多
关键词 parallel machine tool main module STIFFNESS finite element analysis
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Effect of tool geometry on ultraprecision machining of soft-brittle materials:a comprehensive review 被引量:3
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作者 Weihai Huang Jiwang Yan 《International Journal of Extreme Manufacturing》 SCIE EI CAS CSCD 2023年第1期60-98,共39页
Brittle materials are widely used for producing important components in the industry of optics,optoelectronics,and semiconductors.Ultraprecision machining of brittle materials with high surface quality and surface int... Brittle materials are widely used for producing important components in the industry of optics,optoelectronics,and semiconductors.Ultraprecision machining of brittle materials with high surface quality and surface integrity helps improve the functional performance and lifespan of the components.According to their hardness,brittle materials can be roughly divided into hard-brittle and soft-brittle.Although there have been some literature reviews for ultraprecision machining of hard-brittle materials,up to date,very few review papers are available that focus on the processing of soft-brittle materials.Due to the‘soft’and‘brittle’properties,this group of materials has unique machining characteristics.This paper presents a comprehensive overview of recent advances in ultraprecision machining of soft-brittle materials.Critical aspects of machining mechanisms,such as chip formation,surface topography,and subsurface damage for different machining methods,including diamond turning,micro end milling,ultraprecision grinding,and micro/nano burnishing,are compared in terms of tool-workpiece interaction.The effects of tool geometries on the machining characteristics of soft-brittle materials are systematically analyzed,and dominating factors are sorted out.Problems and challenges in the engineering applications are identified,and solutions/guidelines for future R&D are provided. 展开更多
关键词 ultraprecision machining soft-brittle materials ductile machining tool geometries material removal mechanisms surface integrity
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Runoff Modeling in Ungauged Catchments Using Machine Learning Algorithm-Based Model Parameters Regionalization Methodology 被引量:1
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作者 Houfa Wu Jianyun Zhang +4 位作者 Zhenxin Bao Guoqing Wang Wensheng Wang Yanqing Yang Jie Wang 《Engineering》 SCIE EI CAS CSCD 2023年第9期93-104,共12页
Model parameters estimation is a pivotal issue for runoff modeling in ungauged catchments.The nonlinear relationship between model parameters and catchment descriptors is a major obstacle for parameter regionalization... Model parameters estimation is a pivotal issue for runoff modeling in ungauged catchments.The nonlinear relationship between model parameters and catchment descriptors is a major obstacle for parameter regionalization,which is the most widely used approach.Runoff modeling was studied in 38 catchments located in the Yellow–Huai–Hai River Basin(YHHRB).The values of the Nash–Sutcliffe efficiency coefficient(NSE),coefficient of determination(R2),and percent bias(PBIAS)indicated the acceptable performance of the soil and water assessment tool(SWAT)model in the YHHRB.Nine descriptors belonging to the categories of climate,soil,vegetation,and topography were used to express the catchment characteristics related to the hydrological processes.The quantitative relationships between the parameters of the SWAT model and the catchment descriptors were analyzed by six regression-based models,including linear regression(LR)equations,support vector regression(SVR),random forest(RF),k-nearest neighbor(kNN),decision tree(DT),and radial basis function(RBF).Each of the 38 catchments was assumed to be an ungauged catchment in turn.Then,the parameters in each target catchment were estimated by the constructed regression models based on the remaining 37 donor catchments.Furthermore,the similaritybased regionalization scheme was used for comparison with the regression-based approach.The results indicated that the runoff with the highest accuracy was modeled by the SVR-based scheme in ungauged catchments.Compared with the traditional LR-based approach,the accuracy of the runoff modeling in ungauged catchments was improved by the machine learning algorithms because of the outstanding capability to deal with nonlinear relationships.The performances of different approaches were similar in humid regions,while the advantages of the machine learning techniques were more evident in arid regions.When the study area contained nested catchments,the best result was calculated with the similarity-based parameter regionalization scheme because of the high catchment density and short spatial distance.The new findings could improve flood forecasting and water resources planning in regions that lack observed data. 展开更多
关键词 Parameters estimation Ungauged catchments Regionalization scheme machine learning algorithms Soil and water assessment tool model
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High Accurate Interpolation of NURBS Tool Path for CNC Machine Tools 被引量:11
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作者 LIU Qiang LIU Huan YUAN Songmei 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2016年第5期911-920,共10页
Feedrate fluctuation caused by approximation errors of interpolation methods has great effects on machining quality in NURBS interpolation, but few methods can efficiently eliminate or reduce it to a satisfying level ... Feedrate fluctuation caused by approximation errors of interpolation methods has great effects on machining quality in NURBS interpolation, but few methods can efficiently eliminate or reduce it to a satisfying level without sacrificing the computing efficiency at present. In order to solve this problem, a high accurate interpolation method for NURBS tool path is proposed. The proposed method can efficiently reduce the feedrate fluctuation by forming a quartic equation with respect to the curve parameter increment, which can be efficiently solved by analytic methods in real-time. Theoretically, the proposed method can totally eliminate the feedrate fluctuation for any 2nd degree NURBS curves and can interpolate 3rd degree NURBS curves with minimal feedrate fluctuation. Moreover, a smooth feedrate planning algorithm is also proposed to generate smooth tool motion with considering multiple constraints and scheduling errors by an efficient planning strategy. Experiments are conducted to verify the feasibility and applicability of the proposed method. This research presents a novel NURBS interpolation method with not only high accuracy but also satisfying computing efficiency. 展开更多
关键词 NURBS INTERPOLATION feedrate machine tool CNC
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Toward Intelligent Machine Tool 被引量:16
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作者 Jihong Chen Pengcheng Hu +5 位作者 Huicheng Zhou Jianzhong Yang Jiejun Xie Yakun Jiang Zhiqiang Gao Chenglei Zhang 《Engineering》 SCIE EI 2019年第4期679-690,共12页
With the development of modern information technology-and particularly of the new generation of artificial intelligence(AI)technology-new opportunities are available for the development of the intelligent machine tool... With the development of modern information technology-and particularly of the new generation of artificial intelligence(AI)technology-new opportunities are available for the development of the intelligent machine tool(IMT).Based on the three classical paradigms of intelligent manufacturing as defined by the Chinese Academy of Engineering,the concept,characteristics,and systemic structure of the IMT are presented in this paper.Three stages of machine tool evolution-from the manually operated machine tool(MOMT)to the IMT-are discussed,including the numerical control machine tool(NCMT),the smart machine tool(SMT),and the IMT.Furthermore,the four intelligent control principles of the IMT-namely,autonomous sensing and connection,autonomous learning and modeling,autonomous optimization and decision-making,and autonomous control and execution-are presented in detail.This paper then points out that the essential characteristic of the IMT is to acquire and accumulate knowledge through learning,and presents original key enabling technologies,including the instruction-domain-based analytical approach,theoretical and big-data-based hybrid modeling technology,and the double-code control method.Based on this research,an intelligent numerical control(INC)system and industrial prototypes of IMTs are developed.Three intelligent practices are conducted,demonstrating that the integration of the new generation of AI technology with advanced manufacturing technology is a feasible and convenient way to advance machine tools toward the IMT. 展开更多
关键词 INTELLIGENT manufacturing INTELLIGENT machine tool INTELLIGENT NUMERICAL CONTROLLER NEW-GENERATION artificial INTELLIGENCE
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Applying CBR to Machine Tool Product Configuration Design Oriented to Customer Requirements 被引量:12
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作者 WANG Pengjia GONG Yadong +2 位作者 XIE Hualong LIU Yongxian NEE Andrew Yehching 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2017年第1期60-76,共17页
Product customization is a trend in the current market-oriented manufacturing environment. However, deduction from customer requirements to design results and evaluation of design alternatives are still heavily relian... Product customization is a trend in the current market-oriented manufacturing environment. However, deduction from customer requirements to design results and evaluation of design alternatives are still heavily reliant on the designer's experience and knowledge. To solve the problem of fuzziness and uncertainty of customer requirements in product configuration, an analysis method based on the grey rough model is presented. The customer requirements can be converted into technical characteristics effectively. In addition, an optimization decision model for product planning is established to help the enterprises select the key technical characteristics under the constraints of cost and time to serve the customer to maximal satisfaction. A new case retrieval approach that combines the self-organizing map and fuzzy similarity priority ratio method is proposed in case-based design. The self-organizing map can reduce the retrieval range and increase the retrieval efficiency, and the fuzzy similarity priority ratio method can evaluate the similarity of cases comprehensively. To ensure that the final case has the based on grey correlation analysis is proposed to evaluate similar cases best overall performance, an evaluation method of similar cases to select the most suitable case. Furthermore, a computer-aided system is developed using MATLAB GUI to assist the product configuration design. The actual example and result on an ETC series machine tool product show that the proposed method is effective, rapid and accurate in the process of product configuration. The proposed methodology provides a detailed instruction for the product configuration design oriented to customer requirements. 展开更多
关键词 customer requirements case-based reasoning machine tool case retrieval case evaluation computer-aided system
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Algorithm for Detecting Volumetric Geometric Accuracy of NC Machine Tool by Laser Tracker 被引量:13
20
作者 WANG Jindong GUO Junjie 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2013年第1期166-175,共10页
Quick and accurate detecting the error of NC machine tool and performing the error compensation are important to improve the machining accuracy of NC machine tool. Currently, there are many methods for detecting the g... Quick and accurate detecting the error of NC machine tool and performing the error compensation are important to improve the machining accuracy of NC machine tool. Currently, there are many methods for detecting the geometric accuracy of NC machine tool. However, these methods have deficiencies in detection efficiency and accuracy as well as in versatility. In the paper, a method with laser tracker based on the multi-station and time-sharing measurement principle is proposed, and this method can rapidly and accurately detect the geometric accuracy of NC machine tool. The machine tool is controlled to move in the preset path in a 3D space or 2D plane, and a laser tracker is used to measure the same motion trajectory of the machine tool successively at different base stations. The original algorithm for multi-station and time-sharing measurement is improved. The space coordinates of the measuring point obtained by the laser tracker are taken as parameter values, and the initial position of each base point can be determined. The redundant equation concerning the base point calibration can be established by the distance information of the laser tracker, and the position of each base point is further determined by solving the equation with least squares method, then the space coordinates of each measuring point can be calibrated. The singular matrix does not occur in calculation with the improved algorithm, which overcomes the limitations of the original algorithm, that the motion trajectory of machine tool is in a 3D space and there exits height difference between the base stations. Adopting the improved algorithm can expand the application of multi-station and time-sharing measurement, and can meet the quick and accurate detecting requirements for different types of NC machine tool. 展开更多
关键词 laser tracker NC machine tool geometric accuracy redundant equation singular matrix least square method
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