With the help of Complex Function Mapping theory, the complicated three-dimensional deformation problems are transferred into two-dimensional problems, and the function of strain ratio field is analyzed in the metal p...With the help of Complex Function Mapping theory, the complicated three-dimensional deformation problems are transferred into two-dimensional problems, and the function of strain ratio field is analyzed in the metal plastic extruding deformation. Taking the strain-hardening effect of metal deformation into account, the relationship between friction behavior and optimized mathematical model is analyzed by the numerical analysis friction energy dissipation function. As a result, the method of lowering the material hardening and decreasing the reduction ratio over multi-procedures can be used to improve the surface quality of metal special-shape extrusion products.展开更多
Profile grinding is the most crucial method for the ultra-precision machining of special-shaped surfaces.However,profile grinding produces a unique machining profile,and many random factors in the machining process le...Profile grinding is the most crucial method for the ultra-precision machining of special-shaped surfaces.However,profile grinding produces a unique machining profile,and many random factors in the machining process lead to complex surface characteristics.In this study,the structural and probabilistic characteristics of the profile grinding of a special-shaped surface were analyzed,and a probabilistic algorithm for the forming and 3D characterization of special-shaped surfaces under profile grinding was developed.The forming process of a GH738 blade tenon tooth surface was considered as an example to demonstrate the algorithm.The comparison results showed that the simulation results had similar surface characteristics to the measurement results,and the relative error range of the 3D roughness parameter was 0.21%–19.76%,indicating an accurate prediction and characterization of the complex special-shaped surface under the action of multiple factors.展开更多
文摘With the help of Complex Function Mapping theory, the complicated three-dimensional deformation problems are transferred into two-dimensional problems, and the function of strain ratio field is analyzed in the metal plastic extruding deformation. Taking the strain-hardening effect of metal deformation into account, the relationship between friction behavior and optimized mathematical model is analyzed by the numerical analysis friction energy dissipation function. As a result, the method of lowering the material hardening and decreasing the reduction ratio over multi-procedures can be used to improve the surface quality of metal special-shape extrusion products.
基金sponsored by the National Natural Science Foundation of China(Grant No.51905442)the National Major Science and Technology Projects of China(Grant No.2017-VII-0002-0095).
文摘Profile grinding is the most crucial method for the ultra-precision machining of special-shaped surfaces.However,profile grinding produces a unique machining profile,and many random factors in the machining process lead to complex surface characteristics.In this study,the structural and probabilistic characteristics of the profile grinding of a special-shaped surface were analyzed,and a probabilistic algorithm for the forming and 3D characterization of special-shaped surfaces under profile grinding was developed.The forming process of a GH738 blade tenon tooth surface was considered as an example to demonstrate the algorithm.The comparison results showed that the simulation results had similar surface characteristics to the measurement results,and the relative error range of the 3D roughness parameter was 0.21%–19.76%,indicating an accurate prediction and characterization of the complex special-shaped surface under the action of multiple factors.
