Roll-stamping technology,a new process with both roll-forming and stamping characteristics,is suitable for manufacturing ultra-high-strength beam parts,especially variable cross-section beam parts.The rib groove is a ...Roll-stamping technology,a new process with both roll-forming and stamping characteristics,is suitable for manufacturing ultra-high-strength beam parts,especially variable cross-section beam parts.The rib groove is a local shape often used in automotive parts for positioning,avoidance,and stiffness strengthening on longitudinal and stiffening beams.In this study,two typical rib grooves,the flat-and round-bottom rib grooves,were selected to investigate the characteristics of the roll-stamping process of rib grooves.Using the ABAQUS software platform,a simulation analysis model of rib-groove roll stamping was established and different size rib grooves produced by the roll-stamping process were compared and analyzed.The results show that when the fillet radius of the rib groove increases,the maximum Mises stress,the maximum strain,and the maximum thinning rate decrease.For roll stamping,the minimum safe fillet radii of the two types of rib grooves are 8 and 4 mm,respectively.展开更多
Based on the deformation characteristic of regular polygonal box stamped parts and the superfluous triangle material wrinkle model,the criterion of regular polygonal box stamped parts without wrinkle was deduced and u...Based on the deformation characteristic of regular polygonal box stamped parts and the superfluous triangle material wrinkle model,the criterion of regular polygonal box stamped parts without wrinkle was deduced and used to predict and control the wrinkle limit.According to the fracture model,the criterion of regular polygonal box stamped parts without fracture was deduced and used to predict and control the fracture limit.Combining the criterion for stamping without wrinkle with that without fracture,the stamping criterion of regular polygonal box stamped parts was obtained to predict and control the stamping limit.Taken the stainless steel0Cr18Ni9(SUS304)sheet and the square box stamped part as examples,the limit diagram was given to predict and control the wrinkle,fracture and stamping limits.It is suitable for the deep drawing without flange,the deep drawing and stretching combined forming with flange and the rigid punch stretching of plane blank.The limit deep-drawing coefficient and the minimum deep-drawing coefficient can be determined,and the appropriate BHF(blank holder force)and the deep-drawing force can be chosen.These provide a reference for the technology planning,the die and mold design and the equipment determination,and a new criterion evaluating sheet stamping formability,which predicts and controls the stamping process,can be applied to the deep drawing under constant or variable BHF conditions.展开更多
基金National Key R&D Program Funding Project(No.2017YFB0304404).
文摘Roll-stamping technology,a new process with both roll-forming and stamping characteristics,is suitable for manufacturing ultra-high-strength beam parts,especially variable cross-section beam parts.The rib groove is a local shape often used in automotive parts for positioning,avoidance,and stiffness strengthening on longitudinal and stiffening beams.In this study,two typical rib grooves,the flat-and round-bottom rib grooves,were selected to investigate the characteristics of the roll-stamping process of rib grooves.Using the ABAQUS software platform,a simulation analysis model of rib-groove roll stamping was established and different size rib grooves produced by the roll-stamping process were compared and analyzed.The results show that when the fillet radius of the rib groove increases,the maximum Mises stress,the maximum strain,and the maximum thinning rate decrease.For roll stamping,the minimum safe fillet radii of the two types of rib grooves are 8 and 4 mm,respectively.
文摘Based on the deformation characteristic of regular polygonal box stamped parts and the superfluous triangle material wrinkle model,the criterion of regular polygonal box stamped parts without wrinkle was deduced and used to predict and control the wrinkle limit.According to the fracture model,the criterion of regular polygonal box stamped parts without fracture was deduced and used to predict and control the fracture limit.Combining the criterion for stamping without wrinkle with that without fracture,the stamping criterion of regular polygonal box stamped parts was obtained to predict and control the stamping limit.Taken the stainless steel0Cr18Ni9(SUS304)sheet and the square box stamped part as examples,the limit diagram was given to predict and control the wrinkle,fracture and stamping limits.It is suitable for the deep drawing without flange,the deep drawing and stretching combined forming with flange and the rigid punch stretching of plane blank.The limit deep-drawing coefficient and the minimum deep-drawing coefficient can be determined,and the appropriate BHF(blank holder force)and the deep-drawing force can be chosen.These provide a reference for the technology planning,the die and mold design and the equipment determination,and a new criterion evaluating sheet stamping formability,which predicts and controls the stamping process,can be applied to the deep drawing under constant or variable BHF conditions.
