Pinion Tooth Surface Generation Strategy of Spiral Bevel Gears

Aviation spiral bevel gears are often generated by spiral generated modified（SGM） roll method.In this style,pinion tooth surface modified generation strategy has an important influence on the meshing and contact performances.For the optimal contact pattern and transmission error function,local synthesis is applied to obtain the machine-tool settings of pinion.For digitized machine,four tooth surface generation styles of pinion are proposed.For every style,tooth contact analysis（TCA） is applied to obtain contact pattern and transmission error function.For the difference between TCA transmission error function and design objective curve,the degree of symmetry and agreement are defined and the corresponding sub-objective functions are established.Linear weighted combination method is applied to get an equivalent objective function to evaluate the shape of transmission error function.The computer programs for the process above are developed to analyze the meshing performances of the four pinion tooth surface generation styles for a pair of aviation spiral bevel gears with 38/43 teeth numbers.The four analytical results are compared with each other and show that the incomplete modified roll is optimal for this gear pair.This study is an expansion to generation strategy of spiral bevel gears,and offers new alternatives to computer numerical control（CNC） manufacture of spiral bevel gears.

A Study on Flame Forming of Bowl Shaped Surface with Various Spiral Irradiating Schemes

In this paper, various strategies of spiral irradiating scheme for the flame forming of a bowl shaped surface are investigated experimentally and numerically. Experimental work is performed using a flame torch integrated with a 2-axis CNC workstation. The ABAQUS implicit solver is used in the numerical simulation. Three different strategies of the spiral irradiating scheme are investigated for the flame forming of a bowl shaped surface. The first strategy is the Simple spi- ral irradiating scheme, the second is the Rotational spiral irradiating scheme, and the third is the Symmetrical-Rotational spiral irradiating scheme. The results show that using the Symmetrical- Rotational spiral irradiating scheme, a bowl shaped surface with the maximum deformation can be produced, followed by using the Rotational scheme, and the Simple spiral scheme. It is also concluded from the results that the spiral irradiating scheme with Symmetrical-Rotational, Rota- tional and Simple spiral schemes lead to the maximum symmetries in the produced bowl shaped surface, respectively. All the numerical results are in good agreement with the experimental ob- servations.