Numerical simulation concerning the forming and welding process of spiral welded pipe was conducted, which included three steps ： the first step was the stress analysis when the spiral was formed, and then the stress...Numerical simulation concerning the forming and welding process of spiral welded pipe was conducted, which included three steps ： the first step was the stress analysis when the spiral was formed, and then the stress was regarded as initial condition of melding during the temperature field analysis in the process of welding, the last step was the thermal stress analysis of the weld seam after the welding was over. Moreover, when the steel strip was pushed, the stress was also calculated by non-linearity contact technology using Abaqus Software. By finite element modeling and calculating of the forming and welding process of the spiral welded pipe, the key points of the multi-fields synthetic simulating were studied and discussed.展开更多
For implementing nondestructive evaluation of stress distribution inside ferromagnetic material, a magnetic testing method was developed which does not need artificial magnetizing field. This method was implemented by...For implementing nondestructive evaluation of stress distribution inside ferromagnetic material, a magnetic testing method was developed which does not need artificial magnetizing field. This method was implemented by testing the normal component of the magnetic flux leakage above the object being tested with a constant lift off from 1 to 10?mm. The distribution of the stress inside the specimen can be gotten from that of the normal component of the magnetic flux leakage. A stress concentration specimen, which is a 10?mm thickness mild steel plate with a welding seam on it, was tested using this method. The stress distribution of the magnetic testing was identical with that of small hole stress testing method. It indicates that the stress distribution of ferromagnetic material can be known by the magnetic testing method.展开更多
This study developed a sequential coupling finite element procedure to predict residual stresses of steel pipes with longitudinal wela／ circumferential weld and spiral weld.The results show that the residual stress i...This study developed a sequential coupling finite element procedure to predict residual stresses of steel pipes with longitudinal wela／ circumferential weld and spiral weld.The results show that the residual stress in heat affected zone（HAZ）is higher than that in weld for spiral weld pipe.For the circumferential weld pipe and spiral weld pipe,the residual stress in inner surface is higher than that in outer surface.However,for the spiral weld pipe,the residual stress in inner surface is smaller than that in outer surface.The hoop residual stress of circumferential weld pipe is higher than that of longitudinal weld pipe,while the axial residual stress of circumferential weld pipe is smaller than that of longitudinal weld pipe.The hoop stresses for circumferential weld pipe and axial stress for longitudinal weld pipe have exceeded the yield strength of base metal.With the increase of helix angle,the hoop stress decreases while the axial stress increases.For the spiral pipe（α=30° to 50°）,both the hoop stress and axial stress are relatively small.The spiral pipe（helix angle ranging from 30° to 50°） is helpful to reduce stress corrosion cracking（SCC） and it is recommended to manufacture the steel pipe.展开更多
基金Funded by Scientific Research Key Program of Beijing Municipal Commission of Education(KZ200610017010)Beijing Elitist Program Project(20041D0500517).
文摘Numerical simulation concerning the forming and welding process of spiral welded pipe was conducted, which included three steps ： the first step was the stress analysis when the spiral was formed, and then the stress was regarded as initial condition of melding during the temperature field analysis in the process of welding, the last step was the thermal stress analysis of the weld seam after the welding was over. Moreover, when the steel strip was pushed, the stress was also calculated by non-linearity contact technology using Abaqus Software. By finite element modeling and calculating of the forming and welding process of the spiral welded pipe, the key points of the multi-fields synthetic simulating were studied and discussed.
文摘For implementing nondestructive evaluation of stress distribution inside ferromagnetic material, a magnetic testing method was developed which does not need artificial magnetizing field. This method was implemented by testing the normal component of the magnetic flux leakage above the object being tested with a constant lift off from 1 to 10?mm. The distribution of the stress inside the specimen can be gotten from that of the normal component of the magnetic flux leakage. A stress concentration specimen, which is a 10?mm thickness mild steel plate with a welding seam on it, was tested using this method. The stress distribution of the magnetic testing was identical with that of small hole stress testing method. It indicates that the stress distribution of ferromagnetic material can be known by the magnetic testing method.
基金supported by the Taishan Scholar Construction Funding(ts201511018)the National Natural Science Foundation of China(11372359)+2 种基金the Natural Science Foundation for Distinguished Young Scholars of Shandong Province(JQ201417)the Fundamental Research Funds for the Central Universities(15Cx08006A)the Innovation Project Foundation for Graduate Student of China University of Petroleum(YCXJ2016029)
文摘This study developed a sequential coupling finite element procedure to predict residual stresses of steel pipes with longitudinal wela／ circumferential weld and spiral weld.The results show that the residual stress in heat affected zone（HAZ）is higher than that in weld for spiral weld pipe.For the circumferential weld pipe and spiral weld pipe,the residual stress in inner surface is higher than that in outer surface.However,for the spiral weld pipe,the residual stress in inner surface is smaller than that in outer surface.The hoop residual stress of circumferential weld pipe is higher than that of longitudinal weld pipe,while the axial residual stress of circumferential weld pipe is smaller than that of longitudinal weld pipe.The hoop stresses for circumferential weld pipe and axial stress for longitudinal weld pipe have exceeded the yield strength of base metal.With the increase of helix angle,the hoop stress decreases while the axial stress increases.For the spiral pipe（α=30° to 50°）,both the hoop stress and axial stress are relatively small.The spiral pipe（helix angle ranging from 30° to 50°） is helpful to reduce stress corrosion cracking（SCC） and it is recommended to manufacture the steel pipe.
