The process of spray forming utilized to fabricate WC particle-reinforced high speed steel composites has been studied. In addition, microstructures and mechanical properties of M2 high speed steel and its composites ...The process of spray forming utilized to fabricate WC particle-reinforced high speed steel composites has been studied. In addition, microstructures and mechanical properties of M2 high speed steel and its composites made by spray forming have been analyzed. The results show that the primary carbides of high speed steel are of two types: MC and MbC. With the increase in flight distance, the morphology of the primary carbides varies from fine fish-bone-like to islandlike and both bending strength and hardness increase. With the increase in volume fraction of WC reinforcement particles,hardness of the composites increases considerably, but bending strength, however, appears to be a decreasing tendency.展开更多
M42 high speed steel (HSS), a high grade alloy, was produced using the spray forming technology. Optical metallography (OM),X-ray diffraction (XRD) and scanning electron microscope (SEM) were used to investiga...M42 high speed steel (HSS), a high grade alloy, was produced using the spray forming technology. Optical metallography (OM),X-ray diffraction (XRD) and scanning electron microscope (SEM) were used to investigate the microstructures of the as-sprayed M42 HSS and the as-atomized powders. It is found that as-sprayed M42 HSS is composed of martensite, retained austenite and carbides. The grain size, as well as the morphology, size and distribution of the carbides have been greatly improved compared with those of the as-cast M42 steel ( a traditional process). The size of the powder obtained at a high cold speed was ranged from 50 μm to 100μm in diameter. Its representative microstructures include dendrite, dendritic fragments, a mixture of dendrites, equiaxed grains and dendritic fragments,and equiaxed grains. The rapid solidification in the spray forming is a key factor to cause the refinement of the M42 HSS.展开更多
The mechanical properties and microstructure characteristics of a high speed steel (HSS) for roll has been studied. As compared with the as-cast HSS, the spray-formed HSS have fine grain and segregation free microstru...The mechanical properties and microstructure characteristics of a high speed steel (HSS) for roll has been studied. As compared with the as-cast HSS, the spray-formed HSS have fine grain and segregation free microstructures. Carbides distribute uniformly. The morphology and types of the carbides in spray-formed HSS are different from those in as-cast HSS. The results of the high temperature tensile experiment show that, as to spray-formed HSS, there is a possibility of superplastic deformation in the range of 780-810℃.展开更多
In this paper, ASP2030 (A30) high speed steel (HSS) was produced by spray forming and the microstructure was studied by optical microscopy (OM), scanning electron microscopy (SEM), transmission elec- tron micr...In this paper, ASP2030 (A30) high speed steel (HSS) was produced by spray forming and the microstructure was studied by optical microscopy (OM), scanning electron microscopy (SEM), transmission elec- tron microscopy (TEM), electron probe microanalysis (EPMA) and X-ray diffraction (XRD). The spray formed A30 (SF A30) steel exhibited a very uniform and fine microstructure consisting of martensite, retained austenite and uniformly distributed network carbides. Microstructure refining can be explained in terms of the rapid solidification of spray forming. M2C, MC and M6C type carbides were found in the as-sprayed A30 HSS by XRD and TEM. A uniform distribution of carbides was obtained after forging and annealing. The microstructure properties of SF A30 steel indicate that spray forming can be considered as a cost-effective route for the production of A30 steels and other highly alloyed steels.展开更多
Hot deformation behavior of a new type of M3∶ 2 high speed steel with niobium addition made by spray forming was investigated based on compression tests in the temperature range of 950-1 150 ℃ and strain rate of 0. ...Hot deformation behavior of a new type of M3∶ 2 high speed steel with niobium addition made by spray forming was investigated based on compression tests in the temperature range of 950-1 150 ℃ and strain rate of 0. 001-10 s^(-1). A comprehensive constitutive equation was obtained,which could be used to predict the flow stress at different strains. Processing map was developed on the basis of the flow stress data using the principles of dynamic material model. The results showed that the flow curves were in fair agreement with the dynamic recrystallization model. The flow stresses,which were calculated by the comprehensive constitutive equation,agreed well with the test data at low strain rates( ≤1 s^(-1)). The material constant( α),stress exponent( n) and the hot deformation activation energy( Q_(HW)) of the new steel were 0. 006 15 MPa^(-1),4. 81 and 546 kJ·mol^(-1),respectively. Analysis of the processing map with an observation of microstructures revealed that hot working processes of the steel could be carried out safely in the domain( T = 1 050-1 150 ℃,ε = 0. 01- 0. 1 s^(-1))with about 33% peak efficiency of power dissipation( η). Cracks was expected in two domains at either lower temperatures( 〈 1 000 ℃) or low strain rates( 0. 001 s^(-1)) with different cracking mechanisms. Flow localization occurred when the strain rates exceeded 1 s^(-1) at all testing temperatures.展开更多
X-style arch bridge on high-speed railways(HSR)is one kind of complicated long-span structure,and the track-bridge interaction is essential to ensure the safety and smoothness of HSR.Taking an X-style steel-box arch b...X-style arch bridge on high-speed railways(HSR)is one kind of complicated long-span structure,and the track-bridge interaction is essential to ensure the safety and smoothness of HSR.Taking an X-style steel-box arch bridge with a main span of450 m on HSR under construction for example,a new integrative mechanic model of rail-stringer-cross beam-suspenderpier-foundation coupling system was established,adopting the nonlinear spring element simulating the longitudinal resistance between track and bridge.The transmission law of continuous welded rail(CWR)on the X-style arch bridge was researched,and comparative study was carried out to discuss the influence of several sensitive factors,such as the temperature load case,the longitudinal resistance model,the scheme of longitudinal restraint conditions,the introverted inclination of arch rib,the stiffness of pier and abutment and the location of the rail expansion device.Calculating results indicate that the longitudinal resistance has a significant impact upon the longitudinal forces of CWR on this kind of bridge,while the arch rib’s inclination has little effect.Besides,temperature variation of arch ribs and suspenders should be taken into account in the calculation.Selecting the restraint system without longitudinally-fixed bearing and setting the rail expansion devices on both ends are more reasonable.展开更多
The material selected for this work was the spray formed Vanadis4 high alloy cold working mould steel (abbreviated to V4 steel). Its microstructure, hot rolling process, and annealing treatment have been investigate...The material selected for this work was the spray formed Vanadis4 high alloy cold working mould steel (abbreviated to V4 steel). Its microstructure, hot rolling process, and annealing treatment have been investigated. Observed from the optical and electron microscopes, the as-sprayed V4 steel had the finer microstructure of uniform and equiaxial grains ,while after hot rolling for densification and spheroidized annealing, the V4 steel obtained an excellent spheroidized structure that is favorable to subsequent quenching and tempering treatment. The spheroidized structure and level of annealed hardness of the V4 steel are almost the same as expensive imported powder metallurgy the V4 steel. It is difficult to produce V4 steel with the conventional ingot metallurgical technique, so the multi-step and high-cost powder metallurgy method is generally used at present. Compared to the powder metallurgy technique, using the spray forming technique to produce the V4 steel has obvious advantages and potential market competitiveness in reducing production costs, simplifying working process, and shortening the production cycle.展开更多
The process of manufacturing high speed steel matrix composites reinforced by WC particles was studied. The changes in microstructures and mechanical properties of composites with WC particles were also investigated. ...The process of manufacturing high speed steel matrix composites reinforced by WC particles was studied. The changes in microstructures and mechanical properties of composites with WC particles were also investigated. The results show that increasing the deposition height can significantly enhance the bending strength and hardness of the alloy, and that the fishbone like carbide ledeburite structure gradually diminishes as the WC particles content increases. It was discovered that the hardness of the composites increases due to the increase of pointlike carbide ledeburite, accompanying the breaking of the fishbone like and the net like carbides. However, the bending strength deteriorates due to excessive WC particles increasing the brittle interfacial phase.展开更多
文摘The process of spray forming utilized to fabricate WC particle-reinforced high speed steel composites has been studied. In addition, microstructures and mechanical properties of M2 high speed steel and its composites made by spray forming have been analyzed. The results show that the primary carbides of high speed steel are of two types: MC and MbC. With the increase in flight distance, the morphology of the primary carbides varies from fine fish-bone-like to islandlike and both bending strength and hardness increase. With the increase in volume fraction of WC reinforcement particles,hardness of the composites increases considerably, but bending strength, however, appears to be a decreasing tendency.
文摘M42 high speed steel (HSS), a high grade alloy, was produced using the spray forming technology. Optical metallography (OM),X-ray diffraction (XRD) and scanning electron microscope (SEM) were used to investigate the microstructures of the as-sprayed M42 HSS and the as-atomized powders. It is found that as-sprayed M42 HSS is composed of martensite, retained austenite and carbides. The grain size, as well as the morphology, size and distribution of the carbides have been greatly improved compared with those of the as-cast M42 steel ( a traditional process). The size of the powder obtained at a high cold speed was ranged from 50 μm to 100μm in diameter. Its representative microstructures include dendrite, dendritic fragments, a mixture of dendrites, equiaxed grains and dendritic fragments,and equiaxed grains. The rapid solidification in the spray forming is a key factor to cause the refinement of the M42 HSS.
文摘The mechanical properties and microstructure characteristics of a high speed steel (HSS) for roll has been studied. As compared with the as-cast HSS, the spray-formed HSS have fine grain and segregation free microstructures. Carbides distribute uniformly. The morphology and types of the carbides in spray-formed HSS are different from those in as-cast HSS. The results of the high temperature tensile experiment show that, as to spray-formed HSS, there is a possibility of superplastic deformation in the range of 780-810℃.
文摘In this paper, ASP2030 (A30) high speed steel (HSS) was produced by spray forming and the microstructure was studied by optical microscopy (OM), scanning electron microscopy (SEM), transmission elec- tron microscopy (TEM), electron probe microanalysis (EPMA) and X-ray diffraction (XRD). The spray formed A30 (SF A30) steel exhibited a very uniform and fine microstructure consisting of martensite, retained austenite and uniformly distributed network carbides. Microstructure refining can be explained in terms of the rapid solidification of spray forming. M2C, MC and M6C type carbides were found in the as-sprayed A30 HSS by XRD and TEM. A uniform distribution of carbides was obtained after forging and annealing. The microstructure properties of SF A30 steel indicate that spray forming can be considered as a cost-effective route for the production of A30 steels and other highly alloyed steels.
基金Item Sponsored by National Basic Research Program of China(2011CB606303)Constructed Project for Key Laboratory of Beijing of China
文摘Hot deformation behavior of a new type of M3∶ 2 high speed steel with niobium addition made by spray forming was investigated based on compression tests in the temperature range of 950-1 150 ℃ and strain rate of 0. 001-10 s^(-1). A comprehensive constitutive equation was obtained,which could be used to predict the flow stress at different strains. Processing map was developed on the basis of the flow stress data using the principles of dynamic material model. The results showed that the flow curves were in fair agreement with the dynamic recrystallization model. The flow stresses,which were calculated by the comprehensive constitutive equation,agreed well with the test data at low strain rates( ≤1 s^(-1)). The material constant( α),stress exponent( n) and the hot deformation activation energy( Q_(HW)) of the new steel were 0. 006 15 MPa^(-1),4. 81 and 546 kJ·mol^(-1),respectively. Analysis of the processing map with an observation of microstructures revealed that hot working processes of the steel could be carried out safely in the domain( T = 1 050-1 150 ℃,ε = 0. 01- 0. 1 s^(-1))with about 33% peak efficiency of power dissipation( η). Cracks was expected in two domains at either lower temperatures( 〈 1 000 ℃) or low strain rates( 0. 001 s^(-1)) with different cracking mechanisms. Flow localization occurred when the strain rates exceeded 1 s^(-1) at all testing temperatures.
基金Projects(51378503,51178471) supported by the National Natural Science Foundation of China
文摘X-style arch bridge on high-speed railways(HSR)is one kind of complicated long-span structure,and the track-bridge interaction is essential to ensure the safety and smoothness of HSR.Taking an X-style steel-box arch bridge with a main span of450 m on HSR under construction for example,a new integrative mechanic model of rail-stringer-cross beam-suspenderpier-foundation coupling system was established,adopting the nonlinear spring element simulating the longitudinal resistance between track and bridge.The transmission law of continuous welded rail(CWR)on the X-style arch bridge was researched,and comparative study was carried out to discuss the influence of several sensitive factors,such as the temperature load case,the longitudinal resistance model,the scheme of longitudinal restraint conditions,the introverted inclination of arch rib,the stiffness of pier and abutment and the location of the rail expansion device.Calculating results indicate that the longitudinal resistance has a significant impact upon the longitudinal forces of CWR on this kind of bridge,while the arch rib’s inclination has little effect.Besides,temperature variation of arch ribs and suspenders should be taken into account in the calculation.Selecting the restraint system without longitudinally-fixed bearing and setting the rail expansion devices on both ends are more reasonable.
文摘The material selected for this work was the spray formed Vanadis4 high alloy cold working mould steel (abbreviated to V4 steel). Its microstructure, hot rolling process, and annealing treatment have been investigated. Observed from the optical and electron microscopes, the as-sprayed V4 steel had the finer microstructure of uniform and equiaxial grains ,while after hot rolling for densification and spheroidized annealing, the V4 steel obtained an excellent spheroidized structure that is favorable to subsequent quenching and tempering treatment. The spheroidized structure and level of annealed hardness of the V4 steel are almost the same as expensive imported powder metallurgy the V4 steel. It is difficult to produce V4 steel with the conventional ingot metallurgical technique, so the multi-step and high-cost powder metallurgy method is generally used at present. Compared to the powder metallurgy technique, using the spray forming technique to produce the V4 steel has obvious advantages and potential market competitiveness in reducing production costs, simplifying working process, and shortening the production cycle.
文摘The process of manufacturing high speed steel matrix composites reinforced by WC particles was studied. The changes in microstructures and mechanical properties of composites with WC particles were also investigated. The results show that increasing the deposition height can significantly enhance the bending strength and hardness of the alloy, and that the fishbone like carbide ledeburite structure gradually diminishes as the WC particles content increases. It was discovered that the hardness of the composites increases due to the increase of pointlike carbide ledeburite, accompanying the breaking of the fishbone like and the net like carbides. However, the bending strength deteriorates due to excessive WC particles increasing the brittle interfacial phase.