In order to obtain appropriate spray pressure and enhance the spraying and dust removal efficiency, various factors including the dust characteristics, nozzle spraying angle, effective spraying range, water consumptio...In order to obtain appropriate spray pressure and enhance the spraying and dust removal efficiency, various factors including the dust characteristics, nozzle spraying angle, effective spraying range, water consumption and droplet size are taken into account. The dust characteristics from different mines and atomization parameters of different pressure nozzles were measured. It was found that the internal pressure of coal cutters and roadheaders should be kept at 2 MPa, which could ensure large droplet size, large spraying angle and low water consumption and hence realizing a large-area covering and capture for large particle dusts. However, the external spray pressure should be kept at 4 MPa for smaller droplet size and longer effective spraying range, leading to effective dust removal in the operator zone. The spray pressure of support moving, drawing opening, and stage loader on a fully mechanized caving face and stage loader on a fully mechanized driving face should be kept at 8 MPa, under which the nozzles have long effective spraying range, high water flow and small droplet size for the rapid capture of instantaneous, high-concentration and small size dust groups. From the applications on the caving and driving faces in the coal mines, it is indicated that the optimization of spray pressure in different spraying positions could effectively enhance dust removal efficiency. Selecting appropriate nozzles according to the dust characteristics at different positions is also favorable for dust removal efficiency. With the selected nozzles under optimal pressures, the removal rates of both total dust and respirable dust could reach over70%, showing a significant de-dusting effect.展开更多
In this research,the dynamics of wet spray nozzles with different geometries,used to accelerate shotcrete,are investigated on the basis of a suitable three-dimensional mathematical model and related numerical method.S...In this research,the dynamics of wet spray nozzles with different geometries,used to accelerate shotcrete,are investigated on the basis of a suitable three-dimensional mathematical model and related numerical method.Simulations have been conducted in the frame of the SIMPLEC algorithm.The k-εturbulence model has been used to account for turbulent effects.The study shows that when the angle of the convergent section is less than 3°,it has a scarce effect on the dynamics of the jet of shotcrete;with the increase of the convergence angle,the shotcrete jet velocity decreases and the nozzle wear increases;when this angle is greater than 6°,the concrete outlet jet velocity is very small and the nozzle can easily be blocked.Experimental results are in good agreement with the outcomes of the numerical simulations,which indicates that the used approach is reliable.展开更多
基金support from the National Natural Science Foundation of China (Nos.U1261205, 51474139 and 51204103)the Science and Technology Development Plan of Shandong Province (No.2013GSF12004)the Excellent Young Scientific Talents Project of Shandong University of Science and Technology (No.2014JQJH106)
文摘In order to obtain appropriate spray pressure and enhance the spraying and dust removal efficiency, various factors including the dust characteristics, nozzle spraying angle, effective spraying range, water consumption and droplet size are taken into account. The dust characteristics from different mines and atomization parameters of different pressure nozzles were measured. It was found that the internal pressure of coal cutters and roadheaders should be kept at 2 MPa, which could ensure large droplet size, large spraying angle and low water consumption and hence realizing a large-area covering and capture for large particle dusts. However, the external spray pressure should be kept at 4 MPa for smaller droplet size and longer effective spraying range, leading to effective dust removal in the operator zone. The spray pressure of support moving, drawing opening, and stage loader on a fully mechanized caving face and stage loader on a fully mechanized driving face should be kept at 8 MPa, under which the nozzles have long effective spraying range, high water flow and small droplet size for the rapid capture of instantaneous, high-concentration and small size dust groups. From the applications on the caving and driving faces in the coal mines, it is indicated that the optimization of spray pressure in different spraying positions could effectively enhance dust removal efficiency. Selecting appropriate nozzles according to the dust characteristics at different positions is also favorable for dust removal efficiency. With the selected nozzles under optimal pressures, the removal rates of both total dust and respirable dust could reach over70%, showing a significant de-dusting effect.
基金financially supported by the Foundation of State Key Laboratory of Safety and Health for Metal Mines(2018-JSKSSYS-05).
文摘In this research,the dynamics of wet spray nozzles with different geometries,used to accelerate shotcrete,are investigated on the basis of a suitable three-dimensional mathematical model and related numerical method.Simulations have been conducted in the frame of the SIMPLEC algorithm.The k-εturbulence model has been used to account for turbulent effects.The study shows that when the angle of the convergent section is less than 3°,it has a scarce effect on the dynamics of the jet of shotcrete;with the increase of the convergence angle,the shotcrete jet velocity decreases and the nozzle wear increases;when this angle is greater than 6°,the concrete outlet jet velocity is very small and the nozzle can easily be blocked.Experimental results are in good agreement with the outcomes of the numerical simulations,which indicates that the used approach is reliable.
