Plasma spraying system with distributed controlling

A distributed control system is designed for plasma spraying equipment and the configurations of system software and hardware is discussed. Through founding an expert database, the spraying process parameters are worked out and the initialization and control of spraying process are realized. The plasma spraying system with this control configuration can simplify the spraying operation, improve automation level of spray process, and approach the experience criterion as soon as possible.

Design of a fixed-pipe cold aerosol spraying system for chemical application in greenhouse

Since the high temperature and humidity in a closed environment,pests and diseases are infecting and spreading seriously in greenhouses.However,the prevention and control of pests and diseases in greenhouses are still dominated by knapsack sprayers.For those reasons,based on twin-fluid atomization,droplet dispersion,and constant pressure transportation technique,a fixed-pipe cold aerosol spraying system composed of the control unit and the fixed-pipe spraying unit comes into being.The indoor pipeline execution unit of the spraying system could be interfaced with the liquid-supply or gas-supply equipment such as the liquid pump,air compressor,and tank of the outdoor master control unit through a quick coupling,which could realize the separation of operator and sprayer in hermetic greenhouse.The atomization of twin-fluid nozzle and the droplet deposition and distribution of the spraying system in greenhouse were tested.Results showed that about 70%of the particle size of the twin-fluid flow nozzle concentrated in the range of 32-65μm under the spraying air pressure ranged from 0.2 MPa to 0.4 MPa.When the air pressure was 0.2 MPa,0.3 MPa,and 0.4 MPa,the wind speed at the nozzle outlet reached supersonic speed,as the corresponding VMD of droplets were 45.6μm,43.2μm,and 36.8μm,respectively.The higher the air pressure is,the more uniform the spray deposition is in the greenhouse.When the air pressure was 0.2 MPa,0.3 MPa,and 0.4 MPa,the CVs of the liquid deposition in the greenhouse were 109.1%,62.6%,and 35.4%,respectively.The droplets produced by the spraying system will rapidly disperse into the whole greenhouse.The average deposition was 2.99μL/cm2 in the front area of the nozzle,the deposition was 1.24μL/cm2 in the area between two nozzles,and the deposition was 0.58μL/cm2 in the area behind the nozzles.The spraying system is characterized by the distribution of spraying liquid throughout the entire greenhouse.

Discussion on Dust Removal(Suppression)System of Crushing Station in Open-Pit Coal Mine

This paper introduces the method of coal dust treatment in crushing station and the present situation of dust removal system in typical open-pit coal mine crushing station in China,and expounds the research idea of determining comprehensive dust removal(suppression)system in crushing station inspired by the working principle of"range hood".Based on the design example and link optimization of the crush-ing station of open-pit coal mine I of Thar coalfield,this paper finally draws some conclusions on the key technologies of dust removal(suppression)system of open-pit coal mine crushing station.This study has certain reference value for the technical innovation of dust removal(suppression)system in crushing station,the realization of green mining in"crushing link",and the reduction and avoidance of ecological environment pollution in mining area.

INFLUENCE OF AIR HUMIDITY ON THE SUPPRESSION OF FUGITIVE DUST BY USING A WATER-SPRAYING SYSTEM

One of the main origins of fugitive dust emission arises from bulk handling in quarries or mines, in particular, from bulk materials falling from a hopper or a conveyor belt. Water-spraying systems, using two-phase nozzles, are one of the methods to suppress such dust emission. In this work we tried to develop a mathematical model to correlate air humidity, water flux through the nozzle and the dust （in particular PM10） emission, in order to improve the application and efficiency of these systems. Sand from the Yellow River in China was dropped from a conveyor belt into a dust chamber at 1 kg·min^-1, wherefrom the emitted dust was sucked off and quantified via a cascade impactor. A two-phase nozzle was installed in the dust chamber with a water flux through the nozzle of 1.2 to 3 L·h^-1, whereas the relative air humidity changed between 55 and 73%. Dust emission was found to be linearly dependent on relative air humidity. Furthermore model equations were developed to describe the dependence of PM10 emission on water flux and relative air humidity.

Evaluating effective swath width and droplet distribution of aerial spraying systems on M-18B and Thrush 510G airplanes

Aerial spraying plays an important role in promoting agricultural production and protecting the biological environment due to its flexibility,high effectiveness,and large operational area per unit of time.In order to evaluate the performance parameters of the spraying systems on two fixed wing airplanes M-18B and Thrush 510G,the effective swath width and uniformity of droplet deposition under headwind flight were tested while the planes operated at the altitudes of 5 m and 4 m.The results showed that although wind velocities varied from 0.9 m/s to 4.6 m/s,and the directions of the atomizer switched upward and downward in eight flights,the effective swath widths were kept approximately at 27 m and 15 m for the M-18B and Thrush 510G,respectively,and the latter was more stable.In addition,through analyzing the coefficients of variation(CVs)of droplet distribution,it was found that the CVs of the M-18B were 39.57%,33.54%,47.95%,and 59.04% at wind velocities of 0.9,1.1,1.4 and 4.6 m/s,respectively,gradually enhancing with the increasing of wind speed;the CVs of Thrush 510G were 79.12%,46.19%,14.90%,and 48.69% at wind velocities of 1.3,2.3,3.0 and 3.4 m/s,respectively,which displayed the irregularity maybe due to change of instantaneous wind direction.Moreover,in terms of the CVs and features of droplet distribution uniformity for both airplanes in the spray swath,choosing smaller CV(20%-45%)as the standard of estimation,it was found that the Thrush 510G had a better uniform droplet distribution than the M-18B.The results provide a research foundation for promoting the development of aerial spraying in China.

Design and test of a six-rotor unmanned aerial vehicle(UAV)electrostatic spraying system for crop protection

In recent years,multi-rotor unmanned aerial vehicle(UAV)crop protection operations have experienced tremendous growth.Compared with manual operations,they have advantages such as high operational efficiency,small pesticide dosage,and low pesticide hazards for humans.However,the tiny droplets produced during UAV spraying for crop protection are affected by the rotor air flow and will drift in all directions in an uncontrollable manner,severely affecting the pesticide deposition pattern and resulting in pesticide waste.To improve pesticide use efficiency during multi-rotor UAV spraying,an electrostatic spray system was designed based on electrostatic spray technology and a six-rotor UAV.The proper operation parameters for the UAV electrostatic spray were determined by test,which were spray altitude of 50 cm above the crop,spray pressure of 0.3 MPa and charging voltage of 9 kV.Field test was performed based on these parameters.The results showed that compared with non-electrostatic spray,the electrostatic spray improved by 13.6%in the average deposition density above the sampling device and 32.6%in the middle.The research can provide a reference for designing multi-rotor UAV electrostatic spray devices.

Image processing based real-time variable-rate chemical spraying system for disease control in paddy crop

The agrochemical applicationwith conventional sprayers results inwastage of applied chemicals,which not only increases the economic losses but also pollutes the environment.In order to overcome these drawbacks,an image processing based real-time variable-rate chemical spraying systemwas developed for the precise application of agrochemicals in diseased paddy crop based on crop disease severity information.The developed system comprised ofweb cameras for image acquisition,laptop for image processing,microcontroller for controlling the system functioning,and solenoid valve assisted spraying nozzles.The chromatic aberration(CA)based image segmentation method was used to detect the diseased region of paddy plants.The system further calculated the disease severity level of paddy plants,based onwhich the solenoid valves remained on for a specific timeduration so that the required amount of agrochemical could be sprayed on the diseased paddy plants.Field performance of developed sprayer prototype was evaluated in the variable-rate application(VRA)and constant-rate application(CRA)modes.The field testing results showed a minimum 33.88%reduction in applied chemical while operating in the VRA mode as compared with the CRA mode.Hence,the developed systemappears promising and could be used extensively to reduce the cost of pest management as well as to control environmental pollution due to such agrochemicals.

Design and performance test of a novel UAV air-assisted electrostatic centrifugal spraying system

In order to improve the deposition and uniformity of the pesticide sprayed by the agricultural spraying drone,this study designed a novel spraying system,combining air-assisted spraying system with electrostatic technology.First,an air-assisted electrostatic centrifugal spray system was designed for agricultural spraying drones,including a shell,a diversion shell,and an electrostatic ring.Then,experiments were conducted to optimize the setting of the main parameters that affect the charge-to-mass ratio,and outdoor spraying experiments were carried out on the spraying effect of the air-assisted electrostatic centrifugal spray system.The results showed the optimum parameters were that the centrifugal rotation speed was 10000 r/min,the spray pressure was 0.3 MPa,the fan rotation speed was 14000 r/min,and the electrostatic generator voltage was 9 kV;The optimum charge-to-mass ratio of the spray system was 2.59 mC/kg.The average deposition density of droplets on the collecting platform was 366.1 particles/cm^(2) on the upper layer,345.1 particles/cm^(2) on the middle layer,and 322.5 particles/cm^(2) on the lower layer.Compared to the results of uncharged droplets on the upper,middle,and lower layers,the average deposition density was increased by 34.9%,30.4%,and 30.2%,respectively,and the uniformity of the distribution of the droplets at different collection points was better.

Experimental and Theoretical Studies of Spraying System of the Swirl-liquid Jet

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Assessment of Lubrication Property and Machining Performance of Nanofluid Composite Electrostatic Spraying(NCES)Using Different Types of Vegetable Oils as Base Fluids of External Fluid

The current study of minimum quantity lubrication(MQL)concentrates on its performance improvement.By contrast with nanofluid MQL and electrostatic atomization(EA),the proposed nanofluid composite electrostatic spraying(NCES)can enhance the performance of MQL more comprehensively.However,it is largely influenced by the base fluid of external fluid.In this paper,the lubrication property and machining performance of NCES with different types of vegetable oils(castor,palm,soybean,rapeseed,and LB2000 oil)as the base fluids of external fluid were compared and evaluated by friction and milling tests under different flow ratios of external and internal fluids.The spraying current and electrowetting angle were tested to analyze the influence of vegetable oil type as the base fluid of external fluid on NCES performances.The friction test results show that relative to NCES with other vegetable oils as the base fluids of external fluid,NCES with LB2000 as the base fluid of external fluid reduced the friction coefficient and wear loss by 9.4%-27.7%and 7.6%-26.5%,respectively.The milling test results display that the milling force and milling temperature for NCES with LB2000 as the base fluid of external fluid were 1.4%-13.2%and 3.6%-11.2%lower than those for NCES with other vegetable oils as the base fluids of external fluid,respectively.When LB2000/multi-walled carbon nanotube(MWCNT)water-based nanofluid was used as the external/internal fluid and the flow ratio of external and internal fluids was 2:1,NCES showed the best milling performance.This study provides theoretical and technical support for the selection of the base fluid of NCES external fluid.

Effect of steam spraying on a sintering bed on sinter quality and the emission of flue gas pollutants

The technology for spraying a sintering bed and thus improving sinter quality indicators while reducing the emission of flue gas pollutants has recently become an important research topic.The impacts on sinter quality and emissions when spraying the sintering surface with different amounts and flow rates of steam were investigated in this study.The sinter quality indicators were most effectively improved by spraying 180 g of steam flow continuously at a rate of 0.02 m^(3)/min for 15 min after ignition for 8 min.The optimal effect on emission reduction was obtained by spraying 90 g of steam flow continuously at a rate of 0.01 m^(3)/min for 15 min after ignition for 8 min.

Corrosion resistance of Fe-based amorphous metallic matrix coating fabricated by HVOF thermal spraying

The Fe-based amorphous metallic matrix coating （Fe-AMMC） was fabricated with the powder mixtures of Fe-based metallic glass synthesized with industrial raw materials, NiCr alloy and WC particle by high velocity oxy-fuel （HVOF） spraying. The corrosion resistance of Fe-AMMC was investigated by potentiodynamic polarization tests in 1 mol/L HCl, NaCl, H2SO4 and NaOH solutions, respectively. The surface morphologies corroded were observed by SEM. The results indicate that Fe-AMMC exhibits excellent corrosion resistance, higher corrosion resistance than 304L stainless steel in the chloride solutions. The low corrosion current density and passive current density of Fe-AMMC with a wide spontaneous passivation region are about 132.0μA/cm2 and 9.0 mA/cm2 in HCl solution, and about 2.5 μA/cm2 and 2.3 mA/cm2 in NaCl solution. The excellent corrosion resistance demonstrates that Fe-based amorphous metallic matrix powder is a viable engineering material in practical anti-corrosion and anti-wear coating applications.

Effects of Spraying Nitrogen and Zinc Fertilizers after Flowering on Grain Weight and Nutritional Quality of Winter Wheat

In order to explore the effect of spraying fertilizers after flowering on grain weight and nutritional quality of different winter wheat cultivars, twenty wheat culti- vars in wheat zones along Yellow River and Huai River, were used to investigate the change of thousand kernel weight （TKW）, phytic acid content （PAC）, contents of Fe, Zn and Mg and bioavailability by spraying zinc and nitrogen fertilizers after flowering. The results showed that both of TKW and protein content in grains in- creased by spraying Zn and N fertilizers, and the effect of N fertilizer proved more significant. The PAC decreased significantly after Zn treatment, for example, PAC of ＂955159＂, a wheat cultivar, decreased by 27.95%. However, PAC was in- significantly influenced by N fertilizer. On the other hand, Zn content in wheat grains were improved after spraying Zn fertilizer and the increase aveaged 54.38%. Furthermore, Fe and Zn contents grew significantly after spraying N fertilizer, and the increase averaged 36.88% and 11.25% respectively. However, Mg content in grains declined by N fertilizer. Still, the bioavailability of zinc in grains was enhanced after spraying Zn fertilizer, and of Fe was also increased greatly after spraying N fertilizer. In conclusion, grain weight, and content and effectiveness of mineral ele-ments can be improved simultaneously by rational spraying of N and Zn fertilizers to improve quality of grains.

Studies on GA_3 Spraying Dosage for eui TGMS Rice Changxuan 3S in Its Hybrid Seed Production

[Objective] Changxuan 3S was thermo-sensitive genicmale sterile（TGMS）rice selected from irradiated seeds of Peiai 64S by 350 Gy^（60）Coγ-ray.The aim of the study was to confirm GA3 spraying dosage of Changxuan 3S with eui gene in its hybrid seed production.[Method] Changxuan 3S possessing eui gene and its parent Peiai 64S were chosen as materials.Comparison studies on sensitivity to GA3 in their hybrid seed production were carried out.[Result] The suitable stage for spraying GA3 in the hybrid seed production of Changxuan 3S was at 10% of panicles headed;The optimal dosage was 90 g/hm2 with 2 split sprayings,the first spraying of 45 g/hm2 at heading of 10% panicles and the second one of 45 g/hm2 on the following day.Under the condition of spraying GA3 at the rate of 90 g/hm2,the panicle neck exsertions of Changxuan 3S was ＋1.78 cm,and exserted stigma rate and seed setting rate of Changxuan 3S were 96.87% and 36.44%,being 21.46% and 16.33% more than those of Peiai 64S,respectively.The theoretical yield of ＂Changxuan 3S/9311＂ reached 2 931.90 kg/hm2,which was increased by 1 259.40 kg/hm2 comparing with ＂Peiai 64S/9311＂.[Conclusion] Compared with Peiai 64S,Changxuan 3S is more sensitive to GA3,which results in no or little using GA3 in seed production of Changxuan 3S.Moreover,Changxuan 3S showed higher yield potential than Peiai 64S.

Application of New Slope Greening Technology——Reinforced Organic-Material and Plant Seeds Spraying

The research introduced the flowchart of organic-material and plant seeds spraying and a case of ＆quot;Dasi＆quot; Highway, the highway from Daxing to Sinan in Guizhou Province, a part of a National Highway from Hangzhou to Ruili, cal ed Hangrui Highway, slope protection. The flowchart included slope cleaning, net preparation, anchor fixation, adding vegetation-growth plate, spraying organic materi-als, coverage of non-woven fabrics, and maintenance. The technique is proved much efficient in protecting and greening road sideslopes consisting of weathered rocks or hard rocks, which provides a solution for abrupt slope greening technology.

Effect of chemical regulators on the recovery of leaf physiology,dry matter accumulation and translocation,and yield-related characteristics in winter wheat following dry-hot wind

Dry-hot wind stress causes losses in wheat productivity in major growing regions worldwide,especially winter wheat in the Huang-Huai-Hai Plain of China,and both the occurrence and severity of such events are likely to increase with global climate change.To investigate the recovery of physiological functions and yield formation using a new noncommercial chemical regulator(NCR)following dry-hot wind stress,we conducted a three-year field experiment(2018-2021)with sprayed treatments of tap water(control),monopotassium phosphate(CKP),NCR at both the jointing and flowering stages(CFS),and NCR only at the jointing stage(FSJ)or flowering stage(FSF).The leaf physiology,biomass accumulation and translocation,grain-filling process,and yield components in winter wheat were assessed.Among the single spraying treatments,the FSJ treatment was beneficial for the accumulation of dry matter before anthesis,as well as larger increases in the maximum grain-filling rate and mean grain-filling rate.The FSF treatment performed better in maintaining a high relative chlorophyll content as indicated by the SPAD value,and a low rate of excised leaf water loss in flag leaves,promoting dry matter accumulation and the contribution to grain after anthesis,prolonging the duration of grain filling,and causing the period until the maximum grain-filling rate reached earlier.The CFS treatment was better than any other treatments in relieving the effects of dry-hot wind.The exogenous NCR treatments significantly increased grain yields by 12.45-18.20% in 2018-2019,8.89-13.82% in 2019-2020,and 8.10-9.00% in 2020-2021.The conventional measure of the CKP treatment only increased grain yield by 6.69% in 2020-2021.The CFS treatment had the greatest mitigating effect on yield loss under dry-hot wind stress,followed by the FSF and FSJ treatments,and the CKP treatment only had a minimal effect.In summary,the CFS treatment could be used as the main chemical control measure for wheat stress resistance and yield stability in areas with a high incidence of dry-hot wind.This treatment can effectively regulate green retention and the water status of leaves,promote dry matter accumulation and efficient translocation,improve the grain-filling process,and ultimately reduce yield losses.

Evaluation of UAV spraying quality based on 1D-CNN model and wireless multi-sensors system

The droplet deposition is a key index to evaluate the quality of unmanned aerial vehicle(UAV)spraying.The detection of the droplet deposition is time-consuming and costly,therefore,it is difficult to achieve large-scale and rapid acquisition in the field.To solve the above problems,a droplet deposition acquisition system(DDAS)was developed.It was composed of the multiple sensors,processing units,remote server database and Android-based software.A droplet deposition prediction model based on field experimental data was established by using a one-dimensional convolutional neural network(1D-CNN)algorithm,and the effects of different inputs on the prediction ability of the model were analyzed.The results showed that adding temperature and humidity data to the inputs can achieve higher prediction accuracy than only using UAV spraying operation parameters and wind speed data as the inputs to the model.In addition,the prediction accuracy of the 1D-CNN model was the highest when compared with other models such as back propagation neural network,multiple correlation vector machine,and multiple linear regression.The 1D-CNN model was embedded into the DDAS,and the evaluation experiments were carried out in the field.The correlation analysis was conducted between two datasets of the droplet deposition obtained by the DDAS and water sensitive paper(WSP),respectively.The R2 was 0.924,and the RMSE was 0.026μL/cm2.It is proved that the droplet deposition values obtained by the DDAS and WSP have high consistency,and the DDAS developed can provide an auxiliary solution for the intelligent evaluation of UAV spraying quality.

Growth of CuI buffer layer prepared by spraying method

CuI thin films with nano-scale grains of about 35nm were deposited via spraying method with using acetonitrile as solvent. The influence of iodine doping concentration in acetonitrile solution on the structure, topographic and optical properties of CuI thin films was investigated. X-ray diffraction results showed that CuI iodine-doped films doped CuI：I2 were in γ-phase of zinc blende structure with （111） preferential plane. Scanning electron microscopy revealed that the microstructure of CuI films depended on the relative amount of doping iodine in the solution. When the iodine doping amount in acetonitrile solution was 0.025 g, the film was uniform and compact, the optical transmittance was 75.4% in the part of visible region and the energy band gap was close to 2.96 eV.

Calculation of high-speed abrasion forces for ceramic coatings based on the Hertzian contact model

Aero engine seal coatings can effectively improve the air tightness of aircraft engines and increase fuel efficiency.However,due to the frictional forces between the blades and the coating,the coating often flakes off,resulting in damage to the blades and causing eco-nomic losses.Therefore,it is necessary to analyze the friction between the blades and the coating.In this paper,three ceramic-based high-temperature seal coatings with different polyphenylene ester contents and a pure Yttria-stabilised zirconia coating were prepared by atmo-spheric plasma spraying(APS).The hardness and modulus of elasticity of the coated surfaces were obtained by hardness and modulus of elasticity tests,and the coatings were subjected to high-speed touch abrasion tests.The Hertzian contact model was used to calculate the maximum normal contact load on the coating during the process.The test values were compared with the theoretical values and it was found that the calculated values were always greater than the test values.In order to make the Hertzian contact model more accurate in calculating the touching and abrasion forces,the contact coefficients in the Hertzian contact model were optimized.Substituting the optimized coeffi-cients into the Hertzian contact model,the results show that the calculated results after optimizing the coefficients are much closer to the test values,with deviations from the test values ranging from 1%to 38%.

Effect of chromium on hot corrosion behavior of arc-sprayed NiCr coatings

In this article,NiCr coatings with chromium content of 13%,27%and 41%were prepared by arc spraying.They were exposed in molten salts(NaCl-Na_(2)SO_(4))at 800℃for 200 hours.The effect of chromium content on the hot corrosion behavior of the coatings was in-vestigated.X-ray diffraction(XRD)and scanning electron microscope with energy dispersion spectrum(SEM-EDS)were used to analyze the phase compositions,morphologies and chemical compositions of the coatings.The results show that NiCr13 coating exhibited the worst hot corrosion resistance due to the low chromium content,which resulted in NiO being the major reaction product.It should be noted that the hot corrosion resistance of NiCr27 coating was better than that of NiCr41 coating.The basic fluxing of Cr_(2)O_(3) lowered its protection during the hot corrosion process and led to the formation of porous Cr_(2)O_(3) on the NiCr41 coating.The molten salts accelerated the oxidation reac-tion resulting in thicker and porous oxide scales formed on the surfaces of coatings.