Experimental studies on the utilization of steel slag in the steam-cured concrete

The possibility of applying steel slag as mineraladmixture in steam-cured concrete was investigated. Thecompressive strength, chloride permeability, carbonationdepth and drying shrinkage of concrete and the microstructurecharacteristics of hardened paste were studied. Results showthat the steam-cured concrete containing steel slag at a highwater-to-binder ratio has low compressive strength, coarsepore structure, moderate permeability, large carbonation depthand great drying shrinkage. The negative effects of steel slagon the mechanical and durability performance of steam-curedconcrete become smaller at a low water-to-binder ratio or byadding ultrafine ground granulated blast furnace slag（UGGBS）. The later-age hydration of cement is significantlypromoted by adding steel slag. The pozzolanic reaction andmicro-filler effect of UGGBS result in dense structure, whichmakes great contribution to the strength development anddurability performance of steam-cured concrete. These effectsof steel slag and UGGBS are significant at a low water tobinder ratio. The steam-cured concrete containing steel slag-UGGBS blended mineral admixture at a low water-to-binderratio has the best performance with high compressive strength,fine pore structure and good durability.

Influence of subsequent curing on water sorptivity and pore structure of steam-cured concrete

Steam-cured condition is found to cause larger porosity and worse properties of concrete compared with normal curing condition. For the sake of seeking effective measurements to eliminate this bad effect of steam-cured condition on concrete, the water sorptivity and pore structure of steam-cured concretes exposed to different subsequent curing conditions were investigated after steam-curing treatment. The capillary absorption coefficient and porosity of the corresponding concretes were analyzed, and their mechanisms were also discussed. The results indicate that water sorptivity and pore structure of steam-cured concrete are greatly influenced by the curing condition used in subsequent ages. Exposure steam-cured concrete to air condition has an obviously bad effect on its properties and microstructures. Adopting subsequent curing of immersing steam-cured concrete into about 20℃ water after steam curing period can significantly decrease its capillary absorption coefficient and porosity. Steam-cured concrete with 7 d water curing has minimum capillary absorption coefficient and total porosity. Its water sorptivity is decreased by 23% compared with standard curing concrete and the porosity is 9.6% lower. Moreover, the corresponding gradient of water sorptivity and porosity of steam-cured concrete both decrease, thus mictostructure of concrete becomes more homogeneous.

Effect of CSH Crystal Nucleus on Steam-Free Cured Fly Ash Precast Concrete Components

The measures of steam curing and early-strengthening agents to promote the precast components to reach the target strength quickly can bring different degrees of damage to the concrete.Based on this,the new nanomaterial CSH-the hydration product of cement effectively solves these measures’disadvantages,such as excessive energy consumption,thermal stress damage,and the introduction of external ions.In this paper,the effect of CSH on the early strength of precast fly ash concrete components was investigated in terms of setting time,workability,and mechanical properties and analyzed at the microscopic level using hydration temperature,XRD,and SEM.The results showed that under the same workability,CSH could significantly reduce the amount of admixture,shorten the final setting time,almost not affect the initial setting time,and accelerate the hydration of cement.At the optimum dose of 5%,the mechanical properties of the specimens were improved by more than 98%within 12 h of hydration,resulting in an earlier release time of 12 h and no risk of strength inversion later.The results of this paper give theoretical support to the behavior of precast components under steam-free curing.

Utilization of Basalt Saw Mud as a Spherical Porous Functional Aggregate for the Preparation of Ordinary Structure Concrete

To promote the production and application of artificial aggregates,save natural sand resources and protect the ecological environment,we evaluated the feasibility of using spherical porous functional aggregates(SPFAs) formed by basalt saw mud under autoclave curing in ordinary structural concrete.In our work,two types of prewetted functional aggregates were taken as replacements for natural aggregates with different volume substitution rates(0%,5%,10%,15%,20%,25%,and 30%) in the preparation of ordinary structural concrete with water-to-binder ratios(W/B) of 0.48 and 0.33.The effects of the functional aggregate properties and content,W/B,and curing age on the fluidity,density,mechanical properties and autogenous shrinkage of ordinary concrete were analyzed.The experimental results showed that the density of concrete declined at a rate of not more than 5%,and the 28 d compressive strength could reach 31.0-68.2 MPa.Low W/B,long curing age and high-quality functional aggregates were conducive to enhancing the mechanical properties of SPFAs concrete.Through the rolling effects,SPFAs can optimize the particle gradation of aggregate systems and improve the fluidity of concrete,and the water stored inside SPFAs provides an internal curing effect,which prolongs the cement hydration process and considerably reduces the autogenous shrinkage of concrete.SPFAs exhibits high strength and high density,as well as being more cost-effective and ecological,and is expected to be widely employed in ordinary structural concrete.

Hydration evolution of pre-cast concrete with steam and water curing

The hydration characteristics of pre-cast concrete considering the effects of effective initial steam-curing and water-curing duration were measured and analyzed with XRD, TG, X-ray CT, SEM-BSE and MIP techniques. The results show that the effective initial steam-curing duration for pre-cast concrete with lower water-binder ratio was 10 14 h at 50 °C and the initial water-curing duration was 7 14 d. And the hydration evolution of cement, fly ash and slag in pre-cast concrete was obtained respectively by combining the hydrochlorides and EDTA selecting dissolution methods, based on which the contents of hydrated and anhydrate in concrete were calculated and the corresponding dynamic capillary porosity was also determined. Moreover, the comparison between calculated results and experimental ones indicates that the proposed evolution models of microscopic characteristics corresponding to hydration kinetics of cemented materials could be adopted to predict the developing trend of capillary porosity and hydration-products content in pre-cast concrete with fly ash and slag under certain curing conditions.

Effects of secondary water curing on the long-term strength and durability of concrete after steam-autoclave curing

To study the effects of secondary water( SW) curing of 20 ℃ for 7 d on concrete long-term strength and durability after steam-autoclave curing, concrete specimens were fabricated and subjected to standard,steam-autoclave or steamautoclave + SW curing. The compressive strength,accelerated carbonation depth, and Coulomb electric charges of the specimens were tested at the ages of 28,90,180,and 360 d.Furthermore,mercury intrusion porosimetry experiments on the specimens were conducted at the age of 180 d. Results indicate that compared with standard curing,steam-autoclave curing can enhance the early-age strength of concrete; however, it is detrimental to the development of later-age strength, and reduces chloride and carbonation resistance. Due to the replenishment of water into concrete,SW curing can refine the micro-pore size and decrease the ratio of harmful and more harmful pores in concrete. As a result,SW curing is effective in improving the long-term strength and durability of steamautoclaved concrete,and makes it approach that under standard curing. The improvement amplitudes of SW curing on the concrete compressive strength, chloride and carbonation resistance at 360 d can reach 20. 3%,48. 6%,and 80. 9%,respectively.

New photo-thermal-synthesized polymer for self-compacting concrete to increase productivity, minimize pollution, and eliminate steam curing in precast concrete

The objective in this study is to apply the sustainable chemistry and photo-thermal synthesis technology to produce the sustainable eco-superplasticiser for the sustainable high performance SCC concrete especially in hot tropical countries. A photo-thermal synthesized eco-superplasticiser （PSES） was produced by using photo-thermal catalyst in a solar chemical reactor. In this preliminary study, an unique high early strength of SCC concrete has been successfully produced by imposing an unique proportion of the photo-thermal-synthesized eco- Superplasticiser （PSES）, local fly ash, sand and aggregate. The SCC concrete is preliminary tried in the precast concrete product to produce the complicated geometries as Tunnel segment, U-shape beam, and Box girder which have the critical reinforcement and thin section concrete. Surprisingly, this SCC provide the benefits as eliminating steaming energy, increased productivity, and minimize pollution. These unique properties of sustainable SCC concrete can not be achieved by the convention concrete by using ligno, naphthalene and melamine base superplasficiser. The synthesized sustainable eco-superplasticiser is a perfect choice to fully utilized the renewable energy and improve the concrete working environment.

Negative effect improvement of accelerated curing on chloride penetration resistance of ordinary concrete

Four mineral admixture concrete specimens werefabricated to study the negative effect improvements ofaccelerated curing on the chloride penetration resistance ofordinary concrete. After reaching different initial strengths, the specimens were placed in 40, 60, or 80 t water tanks foraccelerated curing. The Coulomb values of the specimens weemeasured with ASTM C1202 experiment at 28, 100, 200, ad300 d. Partial specimens were also selected for rapid chlorideion migration coefficient and mercury intrusion porosimetryexperiments. The experimental results show that theaccelerated curing for ordinary concrete linealy deterioratesthe chloride penetration resistance, whereas the incorporationof mineral admixtures improves the concrete microscopic pore-structures and negative effects. An upper temperature limit of60 t of the accelerated curing is suitable for obtainingsuperior chloride penetration resistance for the mineraladmixture concrete. Pre-curing at a normal temperature of 20t is beneficial for improving the negative effect, which isalso aieviated with increasing testing age as a result of thesuccessive hydration of binder materials in concrete.

Effect of SAP on Properties of High Performance Concrete under Marine Wetting and Drying Cycles

The internal curing effect of superabsorbent polymer(SAP) on the properties of high performance concrete(HPC) under marine wetting and drying cycles(WD cycles) was investigated. Compressive strength, hydration and chloride migration were experimentally investigated and the results were evaluated by compasison with those under fresh water curing(FW). Water absorption and porosity were also evaluated only under WD cycles. The results showed the important influence of wetting and drying cycles on the properties of SAP modified HPC properties. Carefully designed, SAP minimized the long-term compressive strength of HPC under marine WD cycles. The hydration rate was faster in the initial curing, but became lower as compared with that cured in FW. In addition, SAP improved the long-term water absorption resistance and chloride migration resistance of HPC under marine WD cycles. The examination of the porosity showed a lower increase of the volume of capillary pores in SAP modified HPC under long term WD cycles compared with that without SAP. Therefore, internal curing by SAP could improve the durability properties of HPC under marine WD cycles.

Internal Curing Using Water-releasing Material for High Strength Micro-expansive Concrete

Due to its low water content, it is difficult for expansive agent to have an effective expansive effect on high strength concrete to compensate its extensive shrinkage and form a certain expansion. To solve this problem, water-releasing material with water storage and releasing characteristics was incorporated into high strength micro-expansive concrete to provide internal curing, and expansive effect of expansive agent was improved. Migration of water from initially saturated water-releasing material to the surrounding hydrating cement paste was investigated. Based on a given efficient diffusion distance of water stored in water-releasing material, the mass and real water-cement ratio of cured cement paste were estimated. At the same time, the effect of internal curing of water-releasing material on the volume deformation of high strength micro-expansive concrete was investigated.

Anti-cracking Property of EVA-modified Polypropylene Fiber-reinforced Concrete Under Thermal-cooling Cycling Curing

In order to investigate the synergistic effect of re-dispersible powder-ethylene-vinyl acetate copolymer(EVA) and polypropylene fiber on the crack resistance of concrete under thermal fatigue loading, the compressive strength, ultimate tensile strength, ultimate tensile strain and tensile modulus of elasticity were tested. In addition, ultrasonic method and scanning electron microscope analysis were used to explain the microstructure mechanism. The results show that polypropylene fiberreinforced concrete presents a better performance on crack resistance than ordinary concrete, and the synergism of EVA and polypropylene fiber can improve the anti-cracking ability of concrete further.

Effect of curing, capillary action, and groundwater level increment on geotechnical properties of lime concrete: Experimental and prediction studies

Lime concrete and lime treatment are two attractive techniques for geotechnical engineers.However,researches have rarely been carried out to study the effects of moisture and capillary action due to increasing groundwater level on geotechnical properties of lime concrete.The aim of this study is to investigate the effects of curing time and degree of saturation on some of geotechnical properties of lime concrete such as unconfined compressive strength(UCS),secant modulus(ES),failure strain,brittleness index(IB),and deformability index(ID) using unconfined compression tests.First of all,geotechnical and chemical properties of used materials were determined.After curing times of 14 d,28 d,45 d,and 60 d in laboratory condition,the specimens were exposed to saturation levels ranging from 0 to 100%.The results showed that the moisture and curing time have significant effects on the properties of lime concrete.Based on the results of scanning electron micrograph(SEM) test,it was observed that the specimen was characterized by a rather well-structured matrix since both the filling of a large proportion of the coarse-grained soil voids by clay and the pozzolanic activity of lime led to retaining less pore water in the specimen,increasing the UCS and ES,and consequently resisting against swelling and shrinkage of the clay soil.Moreover,due to the pozzolanic reactions and reduction of water,by increasing the curing time and decreasing the degrees of saturation,UCS,ES,and IBincreased,and IDdecreased.Based on the experimental results,a phenomenological model was used to develop equations for predicting the properties in relation to the ratio of degree of saturation/curing time.The results showed that there was a good correlation(almost R2> 90%) between the measured parameters and the estimated ones given by the predicted equations.

Damage and deterioration mechanism and curing technique of concrete structure in main coal cleaning plants

Concrete structures in main coal cleaning plants have been rebuilt and reinforced in the coal mines of the Shanghai Datun Energy Sources Co. Ltd., the first colliery of the Pingdingshan Coal Co. Ltd. and the Sanhejian mine of the Xuzhou Mining Group Co. Ltd. In these projects, the operating environment and reliability of concrete structures in the main plants of the three companies were investigated and the safety of the structures inspected. Qualitative and quantitative analyses were made on the special natural, technological and mechanical environments around the structures. On the basis of these analyses, we discuss the long-term, combined actions of the harsh natural (corrosive gases, liquids and solids) and mechanical environments on concrete structures and further investigated the damage and deteriorating mechanisms and curing techniques of concrete structures in the main coal cleaning plants. Our study can provide a theoretical basis for ensuring the reliability of concrete structures in main coal cleaning plants.

Mechanical Properties of Reactive Powder Concretes Produced Using Pumice Powder

We examined the applicability of the pumice aggregate on the concrete formed by considering the reactive powder concrete mixture ratios, for the rigid superstructure concrete road pavement and building construction. The natural pumice aggregate in fibrous and non-fibrous concrete samples was used in the production of concrete by fracturing in 0.1-0.6 mm dimensions in rotor mill. The concreted formed in this way is named after the pumice powder concrete(PPC). The PPC samples produced were taken 7 days as 20 ℃ standard water cure, 28 days as 20 ℃ standard cure and 9 different types of combined cures. The combined cures were applied different temperatures in different durations. PPC samples were subjected to some pressure and flexural tests at the end of the standard water and combined cures. The highest compressive and flexural strengths of PPC samples were obtained after the combined cures: 3 days in 20 ℃ as standard water curing + 2 days in 180 ℃ in drying-oven. The highest compressive strength of PPC samples without any fiber was found to be 47.27 MPa, as for the highest flexural strength, it is found to be 5.23 MPa, in the end of the study. The highest compressive strength of fibrous PPC samples was 51.12 MPa, while flexural strength was 6.57 MPa.

Effect of cement types, mineral admixtures, and bottom ash on the curing sensitivity of concrete

The curing sensitivity of concrete with cement Types 1, 3, and 5 as well as multiple powders consisting of cement, fly ash, and limestone powder was studied. Bottom ash was also used in the study as an internal curing agent and a partial substi- tution of fine aggregate. The curing sensitivity index was calculated by considering the performances of compressive strength and carbonation depth. Specimens were subjected to two curing conditions： continuously water-cured and continuously air-cured. The results show that cement Type 3 has a lower curing sensitivity, while cement Type 5 increases the curing sensitivity. For the mixes without bottom ash, the use of fly ash increases the curing sensitivity, while limestone powder reduces the curing sen- sRivity of concrete. The use of bottom ash in concrete reduces the curing sensitivity, especially at a lower mass ratio of water to binder. Concrete with limestone powder, together with bottom ash, is least sensitive to curing. The curing sensitivity calculated from carbonation depth also has a similar tendency as that derived by considering compressive strength. From the test results of compressive strength and curing sensitivity, bottom ash has been proven to be an effective internal curing agent.

Effects of Shale and CaO Incorporation on Mechanical Properties and Autogenous Deformation of Early-age Concrete

The pre-soaked shale employed as an internal curing agent and CaO employed as expansion agent were incorporated into concrete to investigate their effects on the mechanical properties and autogenous deformation of early-age concrete.We have conducted the relevant tests for setting time,mechanical properties,internal relative humidity and autogenous deformation of early-age concrete with shale or/and CaO incorporation.The results indicate that the set behavior is delayed by shale addition but is accelerated with CaO.The shale addition firstly enhances and subsequently decreases the strength,but CEA addition has a weakening effect.Additionally,shale or/and CaO incorporation deteriorates the elastic modulus.The shale and CaO incorporation significantly improve the internal relative humidity of concrete.The internal curing efficacy of shale could synergistically mitigate the autogenous shrinkage,that is,could enhance the expansion of CaO and then greatly reduce the contraction,which is significantly beneficial to impede the shrinkage-introduced cracks of early-age concrete.

Preparation of Heavyweight Ultra-high Performance Concrete Using Barite Sand and Titanium-rich Heavy Slag Sand

The heavyweight ultra-high performance concrete(HUHPC)was prepared with barite sand partially replaced by titanium-rich heavy slag sand(THS)at replacement proportion of 0%,30%,50%,70%and 100%in this work.The results show that THS incorporation can effectively improve the mechanical properties and reduce the volume shrinkage of HUHPC.The HUHPC with 50%THS replacement reaches an apparent density of 2890 kg/m^(3)(for fresh HUHPC),28 d compressive strength of 129 MPa,28 d flexural strength of 23 MPa,28 d flexural toughness of 28.4,56 d volume shrinkage of 359×10^(-4) and,as expected,excellent durability.Microstructural investigation demonstrates that the internal curing of pre-wetted THS promotes the hydration of the surrounding cement paste thereby strengthening the interfacial transition zone,resulting in the“hard shell”formation around aggregate to“protect”the aggregate.Additionally,the“pin structure”significantly improves the cement paste-aggregate interfacial connection.The combination of“hard shell protection”and“pin structure”remarkably improve the mechanical properties of HUHPC produced with porous THS aggregate.

Effect of Curing Age on Chloride Diffusion Coefficient of Recycled Aggregate Concrete Subjected to Compressive Stresses

The effect of curing age on chloride diffusion coefficient of recycled aggregate concrete subjected to different compressive stresses was investigated.A compression loading setup was both designed and fabricated.The chloride diffusion coefficients of recycled aggregate concrete under compressive stresses were measured by the rapid chloride ion migration(RCM)method.The experimental results show that the chloride diffusion coefficients of recycled aggregate concrete(RAC)under different compressive stress ratios generally decrease with the increase of curing age.For RAC subjected to the same compressive stress ratios,the chloride diffusion coefficients approximately have power functions with curing ages and the relationship models are proposed.Moreover,the influence of curing age on chloride diffusion coefficient firstly decreases and then increases as the compressive stress ratio increases.

Research on the influence of the fly ash on the concrete carbonation

The influence of fly ash on the fresh properties, mechanical properties and carbonation properties were studied in this paper. The performance of a kind of curing agent which was applied to the hardened concrete surface was evaluated. Incorporating large volume of fly ash will risk the concrete carbonation. The curing agent could prevent the concrete carbonation, and the mechanism was explained.

Experimental Study on Chloride Ion Penetration Resistance of Coal Gangue Concrete under Multi-Factor Comprehensive Action

In order to investigate the chloride ion penetration resistance of coal gangue concrete under multi-factor comprehensive action, the non-steady-state accelerated chloride ion migration test was used to test the chloride diffusion law of coal gangue concrete specimens by crack width, curing temperature and water-cement ratio. Three groups of crack width (0 mm, 0.05 - 0.12 mm, 0.12 - 0.2 mm), three curing temperatures (high temperature 45, medium temperature 25, low temperature 10), three water cement ratios (0.3, 0.4, 0.5) were set in the experiment. The results show that when the curing temperature and water cement ratio are constant, the crack width less than 0.12 mm has little effect on the chloride content and chloride diffusion coefficient. When the crack width is larger than 0.12 mm, the chloride penetration depth increases with the crack width. The resistance to chloride ion penetration of gangue concrete is greatly influenced by the water cement ratio. The influ-ence degree of three factors on chloride ion migration coefficient of gangue concrete is as follows: water cement ratio > crack width > curing temperature.