Realtime Vision-Based Surface Defect Inspection of Steel Balls

In the proposed system for online inspection of steel balls, a diffuse illumination is developed to enhance defect appearances and produce high quality images. To fully view the entire sphere, a novel unfolding method is put forward based on geometrical analysis, which only requires one-dimensional movement of the balls and a pair of cameras to capture images from different directions. Moreover, a realtime inspection algorithm is customized to improve both accuracy and efficiency. The precision and recall of the sample set were 87.7% and 98%, respectively. The average time cost on image processing and analysis for a steel ball was 47 ms, and the total time cost was less than 200 ms plus the cost of image acquisition and balls' movement. The system can sort 18 000 balls per hour with a spatial resolution higher than 0.01 mm.

The effect of pH, solid content, water chemistry and ore mineralogy on the galvanic interactions between chalcopyrite and pyrite and steel balls

The role of pH, solid content, water chemistry and ore mineralogy on the galvanic interactions between chalcopyrite and pyrite and low alloy steel balls were investigated in the grinding of Sarcheshmeh porphyry copper sulfide ore. All these factors strongly affect the galvanic current between the minerals and the steel during the grinding process. The galvanic current density decreased as the solution pH and percent solids increased. In addition, changing the water in the ball mill from tap to distilled water reduced the galvanic current between the minerals and the balls. Potentiodynamic polarization curves showed that pyrite and chalcopyrite demonstrated typical active-passive-transpassive anodic behavior in the grinding of copper ore. However, the nature of their transitions from the active to the passive state differed. This behavior was not seen in the grinding of pure minerals. In addition, an EDTA extraction technique was employed to quantify the amount of oxidized iron in the mill discharge. The amount of extractable iron was influenced by the same experimental factors and in the same way as the galvanic current.

Effect of Ball Scribing on Power Loss Separation of Fe-3%Si Grain-oriented Silicon Steel

Power loss of Fe-3%Sigrain-oriented silicon steelwas measured after ballscribing with different spacing using a self-designed tool.Three different sections of power loss,including hysteresis loss,abnormalloss,and eddy current loss,were measured and calculated,respectively.The loss variation and ratio were analyzed based on the experimentaldata.At 1.0 T,hysteresis loss of tested steelwith scribing spacing of 8 mm descends by 8.2% compared to samples without scribing,which is similar to the totalloss variation,and abnormalloss descends by 16.8%.At 1.0 T,hysteresis loss ratio of the steelwith scribing spacing of 16 mm ascends from 55.7% to 57.9%,and eddy current loss increases from 17.4% to 24.1%,while abnormalloss descends from 26.9% to 23.7%.The experimentalresults show that the reduction of power loss after scribing is mainly due to decreasing of hysteresis loss and abnormalloss.

An Investigation of Vibration Reducing on a Machine Tool

In order to reduce the vibration on a machine tool, more orthogonal experiment schemes have been designed, which are based on the steel balls vibration reducing principle. After experiments the optimal reducing vibration scheme was determined. This kind of vibration reducing scheme is used in steel balls vibration absorber, which can be used to reduce vibration magnitudes of a machine tools under the working conditions, whereby improving machining precision. The suggested experiment method is of useful reference in reducing vibrations on other machine tools too.

Research on anti-contact fatigue performance of grease containing nano SbSbS_4 particles

Effects of nano SbSbS4particles on contact fatigue life of a steel ball were evaluated on a self-made ball-rod contact fatigue tester. The anti-fatigue mechanisms of SbSbS4 additive were analyzed by means of SEM and EDAX. It was shown that, when the grease contained SbSbS4, contact fatigue life was improved compared with that of base grease. Nanoparticle absorption action, nanoparticle infiltration action, and extreme pressure and anti-friction performance, explained why SbSbS4 increased the contact fatigue life of the steel ball tested.

RESEARCH ON ZERO CLEARANCE CYCLOID BALL TRANSMISSION

The steel ball transmission of zero gear clearance is studied and its construction formation as well as transimission principle are also analyzed. The transmission ratioequations and dynamic balance conditions are given and no reverse-error technique is deeply researched. It provides a kind of high property driver for the robots and other precision machines.

NO REVERSE ERROR BALL TRANSMISSION AND FORCE ANALYSIS ON HETERO TYPE SINGLE CYCLOID

The construction kinematics and no reverse error property of heterotype single cycloid steel ball transmission are studied and its engagement pairs structure as well as foree analysis are al- so presented. It provides a kind of high property driver of large transmission ratio and compact con- struction and has theoretical and practical significance for application of the steel ball transmission.