A systematic review of steel bridge deck pavement in China

As an important part of steel bridge deck,the engineering quality and service condition of steel bridge deck pavement(SBDP)directly affects the capacity and operational efficiency of the bridge.This paper reviews the history of the development of SBDP in China over the past 20 years from the exploration stage,rapid development stage and prosperity stage.The development and application of SBDP at different stages are discussed in terms of materials,structure,design,performance evaluation,maintenance and rehabilitation,respectively.The advantages and disadvantages of different pavement materials and structures,and the application of different research methods are summarized.The review shows that the improvement of pavement materials and structures and the development of new materials should be further studied on the multi-scale to enhance the durability of pavement materials,so as to extend the service life of pavements.The design method of SBDP related to the synergistic effect of vehicle,pavement and bridge should be established,and the design concept and method standard of rigid base pavement structure should be improved and formulate a complete design standard.In addition,multi-disease intelligent identification system and equipment should be studied to track the entire course of disease development in real time.And it is necessary to develop appropriate algorithms to select and classify the complex data of disease and maintenance history.

Finite element simulation and optimal analysis of surfacing on steel orthotropic bridge deck

To analyze the stress state of steel orthotropic deck pavement and provide reference for the design of the overlay, the inner stress state and strain distribution of surfacing under the load of the deformation of the whole bridge structure and tyre load are analyzed by the finite element method of submodeling. Influence of surfacing modulus on the strain state of the overlay is analyzed for the purpose of the optimal design of the overlay structure. Analysis results show that the deformation of the whole bridge structure has no evident influence on the stress state of the overlay. The key factor of the overlay design is the transverse tensile strain in the overlay above the upper edge of web plate of rib. The stress state of the overlay is influenced evidently by the modulus of rigidity transform overlay. And the stress state of the overlay can be optimized and lowered by increasing the modulus and thickness of rigidity transform overlay, The fatigue test has been done to evaluate the fatigue performance and modulus of different deck pavement materials such as epoxy asphalt, SBS modified asphalt, rosphalt asphalt which can provide reference for deck pavement structure design.

Design and laboratory evaluation of fog-sealed chip seal on epoxy asphalt pavement for steel bridge deck

In order to improve the surface performace of epoxy asphalt pavement （EAP） for steel bridge deck, an epoxy asphalt chip seal （ ECS） covered by a cationic emulsified asphalt fog seal （i. e., fog-sealed chip seal） isproposed and a laboratory study is conducted to design and evaluate te fog-sealed chip seal. First, the evaluation indices and methods of te chip seal on steel bridge deck pavement were proposed. Secondly, the worst pavement conditions during te maintenance time were simulated by te small traffic load simulation system MMLS3 and the short-term aging test for minimizing the failure probability of chip seal. Finally, the design parameters of fog-sealed chip seal were determined by the experimental analysis and the performance of the designed fog-sealed chip seal was evaluated in thelaboratory. Results indicate that the proposed simulation method of pavement conditions is effective and the maximal load repetitions on the EAPslab specimen are approximately 925 300 times. Moreover, the designed fog-sealedchip sealcan provide a dense surface with sufficient skid resistance,aggregate-asphalt aahesive performance and interlayer shearing resistance.

Crack stop holes in steel bridge decks:Drilling method and effects

Force analysis using a compact tension model, as recommended by ASTM, was carried out on a crack stop hole. The stress before, and after, drilling the hole was compared in terms of stress concentration and stress gradient. The optimum drilling location and diameter were studied through analysis of different locations and diameters. By analyzing the effects of flank holes and an additional hole, drilling advice was proposed and fatigue testing of the cracks in a steel bridge deck with a crack stop hole was conducted. The results show that the stress at the crack tip with a crack stop hole decreased, and the major principal stress around the hole was distributed accordingly. The optimum position of the crack stop hole centre was where the centre of the crack stop hole was situated behind the crack and the hole edge coincided with the crack tip. Therefore, hole diameters larger than 8 mm, or those weakening the section by 10%, were suggested as the best diameters. In terms of multi-hole crack stopping, a flank hole was not recommended. The optimum horizontal position of flank holes was at a distance of 1/4 of a single hole diameter from, and in front of, the single hole. Besides, the experiment showed that crack stop hole could only prevent cracks from growing and had no influence on crack growth rate.

Numerical investigation of temperature gradient-induced thermal stress for steel–concrete composite bridge deck in suspension bridges

A3D finite element model(FEM)with realistic field measurements of temperature distributions is proposed to investigate the thermal stress variation in the steel–concrete composite bridge deck system.First,a brief literaturereview indicates that traditional thermal stress calculation in suspension bridges is based on the2D plane structure with simplified temperature profiles on bridges.Thus,a3D FEM is proposed for accurate stress analysis.The focus is on the incorporation of full field arbitrary temperature profile for the stress analysis.Following this,the effect of realistic temperature distribution on the structure is investigated in detail and an example using field measurements of Aizhai Bridge is integrated with the proposed3D FEM model.Parametric studies are used to illustrate the effect of different parameters on the thermal stress distribution in the bridge structure.Next,the discussion and comparison of the proposed methodology and simplified calculation method in the standard is given.The calculation difference and their potential impact on the structure are shown in detail.Finally,some conclusions and recommendations for future bridge analysis and design are given based on the proposed study.

Research on the Anticorrosion Coating Under the Paved Layer for Highway Steel Box Bridge Deck

The corrosion of the anticorrosion coating and the defects of the asphalt concrete paved layer have been investigated on long-span steel box bridge decks. The anticorrosion coating lies in the midclle of two entirely different materials： a highway steel box bridge deck and a paved layer, which is used as anticorrosion and waterproof coating for the steel bridge deck. For our study, electrochemical corrosion and pull strength experiments have been selected for the investigation of the corrosion properties of inorganic zinc rich coating, epoxy zinc rich coating and arc sprayed zinc coating. The adhesive strength between the coatings and the panel, and the effect of the coating corrosion on the shear properties of the paved layers including cast asphalt, thermal asphalt mortar, epoxy asphalt and modified asphalt con- crete have been investigated. The results show that the adhesive strength between the coatings and the bridge panel is controlled by the method of pre-processing rust removal. Coating by sandblasting has stronger adhesive strength than coating by shot peening. The results also reveal that shear strength of the paved layer is affected by the corrosion product of zinc coating. The arc sprayed zinc coating has stronger shear strength than zinc rich coatings.

Effect of crack-closure treatment on fatigue durability of cracked rib-to-deck welded joints in steel bridge decks

To evaluate the effect of treating long cracks with the impact crack-closure retrofit(ICR)technique,three rib-to-deck welded specimens with a crack length of about 100 mm were tested.The metallographic structure,crack section,crack propagation life,and stress variation were analyzed.Finite-element models were also developed,and some optimal values of certain parameters are suggested according to the simulated results.The results show that new crack sources are generated on both sides of the ICR-treated region because of the stress distribution.The fatigue lives of cracked specimens with long cracks are significantly improved by the technique.Considerable residual compressive stress is also induced,and so it is suggested that the optimal impact angle to be applied to real bridges should be 70°.The stress at the weld root is distributed uniformly with the crack closed,and the optimal crack-closure depth is 4 mm.To evaluate the effect of different crack-closure depths in tests,it is recommended that a hot-spot stress method which is extrapolated by three reference points should be adopted.

Design methods of headed studs for composite decks of through steel bridges in high-speed railway

Aimed at two typical composite floor systems of through steel bridges in high speed railway,design methods of headed studs were put forward for different composite members through comparing and analyzing the structure,mechanical characteristics and transmission routes of deck loads.The simplified calculation models were brought out for the stud design of the longitudinal girders and transverse girders in the composite floor system of Nanjing Dashengguan Yangtze River Bridge (NDB).Studs were designed and arranged by taking the middle panel of 336 m main span for example.The results show that under deck loads,the longitudinal girders in the composite floor system of through steel bridges are in tension-bending state,longitudinal shear force on the interface is caused by both longitudinal force of "The first mechanical system" and vertical bending of "The second mechanical system",and studs can be arranged with equal space in terms of the shear force in range of 0.2d (where d is the panel length) on the top ends.Transverse girders in steel longitudinal and transverse girders-concrete slab composite deck are in compound-bending state,and out-of-plane bending has to be taken into account in the stud design.In orthotropic integral steel deck-concrete slab composite deck,out-of-plane bending of transverse girders is very small so that it can be neglected,and studs on the orthotropic integral steel deck can be arranged according to the structural requirements.The above design methods and simplified calculation models have been applied in the stud design of NDB.

Experimental Study on Shear Behavior of New-Type Steel-Concrete Composite Bridge Deck

To alleviate deck fatigue failure and regular pavement damage,which are congenital deficiencies of highway steel bridge deck structure,this paper proposes a newtype of composite bridge deck,consisting of steel tubular connectors and steel-reactive powder concrete (RPC). Push-out tests were conducted to study the newdeck's shear performance. During the experimental process,specimens were divided into two groups which are composed of steel tubular connectors with or without penetrative bars set in. Then,researchers analyzed destroyed models and mechanisms of the composite structure under shear forces. Results showed that test models in two groups,once destroyed,displayed similar shear fracture,which appeared on the lower margin of the steel tubular wall along the welds. Meanwhile,RPC under the connector,for varied tests,was crushed at the same stage,although the large shear and bending deformation just occurred on connectors with penetrative bars. Additionally,shear capacity of specimens with penetrative bars,compared with the ones without bars,unexpectedly decreased by 20%,but the structural ductility was 1.75 times as much,and the ductility coefficients of specimens were all larger than 3.5,demonstrating certain deformation capacity.

Fatigue Performance Evaluation for Welded Details in Orthotropic Steel Deck Bridges Using Multi-Scale Finite Element Method

In order to study the fatigue properties of rib-to-deck welded connection and rib-to-rib welded connection in orthotropic steel bridge decks,a multi-scale finite element model was set up to analyze the stress distribution characteristics and the load test was conducted on the Taizhou Yangtze River Bridge.Comparing the vehicle test results with the muli-scale finite element model results to verify the accuracy of the finite element simulation for the stress response of two welded details.The results indicated that The stress at the rib-to-deck welded connection and the rib-to-rib welded connection are the bending stress and the membrane stress,respectively;the stress response of the two welded connection has strong local characteristics;the lateral stress influence line of the two welded connection is relatively short and the length of the lateral stress influence line is greatly affected by the longitudinal ribs;increasing the thickness of the roof and longitudinal ribs can reduce the stress response and improve the stress performance of the heavy lanes.For the two welded details,the fatigue damage increment of the ordinary lane is greater than the heavy lane.The thickened roof and longitudinal ribs at the position of the heavy lane still cannot balance the fatigue damage caused by the heavy truck.Therefore,it is necessary to strictly control the fatigue effect of overloaded vehicles on steel box girders.

Analysis on cracking of deck pavement on Jiangyin Bridge

Based on four-year field inspection and investigation on deck pavement of mastic asphalt on Jiangyin Bridge, cracking causes of mastic asphalt are studied. Cracks of deck pavement are summarized on crack length and width to get a clear view of their propagations. Traffic surveys including traffic volume, axle load and vehicle speed were also conducted to assess their influences. Samples taken on-site were tested with pulling-out test and fatigue test to benchmark their properties. According to the inspection and tests results, it is concluded that the cracks are induced by rutting and fatigue. Lack of fatigue resistance, not well bonded to the steel deck and insufficient high temperature stability are supposed to be the main reasons as well as high density of low speed, excessively overloaded trucks.

Comparative Study on Test Performance of Two Kinds of High Modulus Asphalt Concrete for the Steel Bridge Deck

Along with the popularization and application of the steel bridge in China,due to the high modulus of asphalt concrete with good waterproof,anti-fatigue,anti-aging and good performance,asphalt concrete with high modulus was widely used in steel bridge deck pavement,the test and comparative study of high modulus asphalt concrete were carried out based on two types of common high modulus asphalt concrete which include the casting type asphalt concrete and epoxy resin modified asphalt concrete,aims to further explore the performance features of the steel bridge deck with high modulus asphalt concrete,and provide help on the application of this asphalt concrete on the steel bridge deck.

Fatigue damage analysis of epoxy asphalt pavement for steel bridges considering coupled effects of heavy load and temperature variations

To investigate the fatigue damage of epoxy asphalt pavement(EAP)under a heavy load and a d temperature load,the load-figure of the heavy load on the steel bridge deck pavement(SBDP)was simulated first,and the temperature distribution of SBDP during the temperature-fall period in winter was also calculated.Secondly,t e moving heavy load coupled W t the most unfavorable temperatre load was applied to the SBDP,and the tensile stress on the top of SBDP was calculated.Finally,the fatigue damage of EAP was evaluated considering the extreme situation of heavily overloaded and severe environments.The results show that botte heavy load and the temperature load during t e temperature-fall period c n increase the tensile stress on the top of SBDP significantly.In the exteme situation of heavily overloaded and severe environments,a fatigue crack is easily generated,and thus the SBDP should avoid t e coupling effects of the heavy loadand the temperature load in winter.

Fatigue Crack Propagation Analysis of Orthotropic Steel Bridge with Crack Tip Elastoplastic Consideration

Due to the complex structure and dense weld of the orthotropic steel bridge deck(OSBD),fatigue cracks are prone to occur in the typical welding details.Welding residual stress(WRS)will cause a plastic zone at the crack tip.In this paper,an elastoplastic constitutive model based on the Chaboche kinematic hardening model was introduced,and the extended finite element method(XFEM)was used to study the influence of material elastoplasticity and crack tip plastic zone on the law of fatigue crack propagation.By judging the stress state of the residual stress field at the crack tip and selecting different crack propagation rate models to investigate the crack propagation law when plastic deformation was considered,the propagation path and propagation rate of fatigue crack of the OSBD were obtained.The results show that,whether the residual stress field is considered or not,the plastic deformation at the crack tip will not cause the obvious closure of the fatigue crack at the U-rib toe during the crack propagation process,but will significantly affect the crack propagation path.When material plasticity is considered,the propagation angle of fatigue crack at the U-rib toe basically remains unchanged along the short-axis direction of the initial crack,but is going up along the long-axis direction,and the crack tip plastic zone inhibits the propagation of the crack tip on one side.Compared with linear elastic materials,the crack propagation law considering material plasticity is more consistent with that in actual bridge engineering.In terms of the propagation rate,if the residual stress field is not considered,the fatigue crack propagation rate at U-rib toe with plasticity considered is slightly higher than that without plasticity considered,because plastic deformation will affect the amplitude of energy release rate.When considering the WRS field,the fatigue crack propagation rate at U-rib toe is increased due to the combined actions of plastic deformation and stress ratio R.

Condition survey and analysis of epoxy asphalt concrete pavement on Second Nanjing Yangtze River Bridge:a ten-year review

To obtain a complete picture of the epoxy asphalt pavement condition on the Second Nanjing Yangtze River Bridge, an on-site survey is conducted to collect information regarding traffic composition and extents of pavement distresses. The survey shows that 30 m2 out of the entire 3.8 × 104 m2 pavement exhibits potholes and alligator cracks. Other surface cracks are also found, including regular longitudinal cracks, short hairline cracks, bubble cracks, and ring cracks. Rutting and shoving are not observed on the pavement. The causes of pavement distresses are discussed by analyzing the pavement mechanical response with actual traffic composition. Research results indicate that the regular longitudinal cracks occurring at ribs near wheelpaths are due to fatigue damage. Short hair cracking and bubble cracking are mainly related to construction defects. Alligator cracks are the results of the development of regular, short hair and bubble cracks lacking effective maintenance. Potholes are induced by the cracking and moisture ingression.

Interfacial behaviors of epoxy asphalt surfacing on steel decks

A model for predicting the interface behavior of epoxy asphalt and steel composite beam under negative bending is developed incorporating partial interaction theory. Interfacial slips between the steel deck and the epoxy asphalt surfacing are included in the model with a new parameter of membrane stiffness. A series of analytical equations based on this model are derived to calculate slip and strain at the interface. Also, a numerical procedure for calculating the load responses of simply supported composite beams with concentrated force at the mid-span is established and verified with two samples. Characters of slip and strain at the interface, sensitivities of tensile stress and interface shear stress with material parameters are studied. It can be concluded that interfacial effects decrease the bending stiffness of the composite; hard and stiff bonding material is better for asphalt surfacing layer working at normal to low temperatures, and the damage of the asphalt surfacing layer will be accelerated with the damage accumulation of the bonding coat.

Mechanical properties of epoxy asphalt mixture pavement with lightweight aggregate applied on bascule bridge

The high temperature anti-rutting performance,water stability and low temperature bending property of epoxy asphalt mixture with 0%,15%,25%,40%,and 70% granulated and circular lightweight aggregates by weight are tested,respectively.The dynamic responses under the vehicle load and in the opening process are analyzed to obtain the mechanical responses of pavements by using the finite element method.The complicated structure including a steel deck and a waterproof adhesive layer is made to verify the bond strength of the 2451-type epoxy asphalt binder.Research results show that the epoxy asphalt mixtures with lightweight aggregate replacement percentages from 0% to 70% all satisfy the requirements for steel bridge pavements.The epoxy asphalt mixture with a 70% circular lightweight aggregate replacement percentage is recommended because of its smaller density when compared with other epoxy asphalt mixtures.The shear stress increases with the increase in the opening angle and achieves its maximum at the maximum opening angle of 85°.Test results show that the Tianjin Bascule Bridge can be used for first opening after a 3 d pavement conditioning.

Design and evaluation of UHPP steel bridge deck pavement for high-temperature and rainy regions

To enhance the serviceability of steel bridge deck pavement(SBDP)in high-temperature and rainy regions,a concept of rigid bottom and flexible top was summarized using engineering practices,which led to the proposal of a three-layer ultra-high-performance pavement(UHPP).The high-temperature rutting resistance and wet-weather skid resistance of UHPP were evaluated through composite structure tests.The internal temperature distribution within the pavement under typical high-temperature conditions was analyzed using a temperature field model.Additionally,a temperature-stress coupling model was employed to investigate the key load positions and stress response characteristics of the UHPP.The results indicate that compared with the traditional guss asphalt+stone mastic asphalt structure,the dynamic stability of the UHPP composite structure can be improved by up to 20.4%.Even under cyclic loading,UHPP still exhibits superior surface skid resistance compared to two traditional SBDPs.The thickness composition of UHPP significantly impacts its rutting resistance and skid resistance.UHPP exhibits relatively low tensile stress but higher shear stress levels,with the highest shear stress occurring between the UHPP and the steel plate.This suggests that the potential risk of damage for UHPP primarily lies within the interlayer of the pavement.Based on engineering examples,introducing interlayer gravel and optimizing the amount of bonding layer are advised to ensure that UHPP possesses sufficient interlayer shear resistance.

Distribution of Welding Residual Stress of Mixed Steel U-Rib-Stiffened Plates

To analyze the effects of width and thickness of each composition element of mixed steel U-rib-stiffened plates on the welding residual stress distribution, the distribution of the U-rib and the plate residual stress was calculated using a simplified calculation method. The method involved welding the mixed steel U-rib-stiffened plates for a structure with different sizes and different strength ratios of U-rib to plate. Based on a welding residual stress numerical simulation method validated by the blind hole method test, the distribution law of the mixed steel U-rib stiffened plate was studied. The results showed that the change of plate width has little impact on the welding residual stress and that the ratio of the thicknesses of the plate to U-rib stiffeners, the thickness of the plate, and the thickness of the U-rib has a great influence on the distribution of the welding residual stress. The thickness of plate and steel strength also greatly influenced the distribution width of the residual tensile stress. While analyzing the compression capacity of U-rib-stiffened plates, the simplified distribution of welding residual stress was used.

Pavement structure and materials design for sea-crossing bridges and tunnel:Case study of the Hong Kong-Zhuhai-Macao Bridge

With the continuous development of bridge and tunnel construction technologies,large-scale sea-crossing bridges and tunnels have gradually become the preferred choice for regional traffic.The construction technology of Hong Kong-Zhuhai-Macao Bridge(HZMB),one of the most representative sea-crossing passageways,is instructive for the construction of other large sea-crossing infrastructures.At present,the pavement design method of sea-crossing passageways lacks pertinence as it still refers to specifications for design of common pavement.Therefore,it is necessary to consider the bridge and tunnel pavement of HZMB as a typical example to analyze key technical problems encountered in its design,construction and operation.Novel solutions for material selection and structural design built upon the analysis of such critical problems should thus follow up.Based on comprehensive literature research,it can be found that environmental variability,tunnel closure,structural differential settlement and expansion deformation are the key technical problems faced by pavement of sea-crossing passageways.In view of the environmental variability,the steel deck-paving material and structure design of GMA-10 t SMA-13 is innovatively proposed.As for the closure of immersed tube tunnel,warm-mix flame retardant asphalt mixture is used to control pavement design through key indexes such as temperature and limit oxygen index.Regarding the deformation of immersed pipe joints,BJ200 asphalt seamless expansion joint material is introduced,which effectively satisfies the multi-directional deformation between pipe joints and ensures the smoothness of the road surface and driving comfort.For segmental joints,double-layer waterproof-coiled material is used to effectively prevent reflective cracks while ensuring the continuity of asphalt concrete pavement.Therefore,this paper provides a panel of ideas and methods for the pavement design of the same type of sea-crossing passageways.