Experimental Study on Shear Behavior of New-Type Steel-Concrete Composite Bridge Deck

To alleviate deck fatigue failure and regular pavement damage,which are congenital deficiencies of highway steel bridge deck structure,this paper proposes a newtype of composite bridge deck,consisting of steel tubular connectors and steel-reactive powder concrete (RPC). Push-out tests were conducted to study the newdeck's shear performance. During the experimental process,specimens were divided into two groups which are composed of steel tubular connectors with or without penetrative bars set in. Then,researchers analyzed destroyed models and mechanisms of the composite structure under shear forces. Results showed that test models in two groups,once destroyed,displayed similar shear fracture,which appeared on the lower margin of the steel tubular wall along the welds. Meanwhile,RPC under the connector,for varied tests,was crushed at the same stage,although the large shear and bending deformation just occurred on connectors with penetrative bars. Additionally,shear capacity of specimens with penetrative bars,compared with the ones without bars,unexpectedly decreased by 20%,but the structural ductility was 1.75 times as much,and the ductility coefficients of specimens were all larger than 3.5,demonstrating certain deformation capacity.

Design and evaluation of UHPP steel bridge deck pavement for high-temperature and rainy regions

To enhance the serviceability of steel bridge deck pavement(SBDP)in high-temperature and rainy regions,a concept of rigid bottom and flexible top was summarized using engineering practices,which led to the proposal of a three-layer ultra-high-performance pavement(UHPP).The high-temperature rutting resistance and wet-weather skid resistance of UHPP were evaluated through composite structure tests.The internal temperature distribution within the pavement under typical high-temperature conditions was analyzed using a temperature field model.Additionally,a temperature-stress coupling model was employed to investigate the key load positions and stress response characteristics of the UHPP.The results indicate that compared with the traditional guss asphalt+stone mastic asphalt structure,the dynamic stability of the UHPP composite structure can be improved by up to 20.4%.Even under cyclic loading,UHPP still exhibits superior surface skid resistance compared to two traditional SBDPs.The thickness composition of UHPP significantly impacts its rutting resistance and skid resistance.UHPP exhibits relatively low tensile stress but higher shear stress levels,with the highest shear stress occurring between the UHPP and the steel plate.This suggests that the potential risk of damage for UHPP primarily lies within the interlayer of the pavement.Based on engineering examples,introducing interlayer gravel and optimizing the amount of bonding layer are advised to ensure that UHPP possesses sufficient interlayer shear resistance.

Internal Force Distribution in Steel-Concrete Composite Structure for Pylon of Cable-Stayed Bridge

Adopting a steel-anchor beam and steel corbel composite structure in the anchor zone on pylon is one of the key techniques for the design of Jintang bridge, a cable-stayed bridge in Zhoushan, China. In order to ensure the safety of the steel-concrete composite structure, a stud connector model for the joint section was put forward. Experiments were conducted to obtain the relation between load and slip of specimen, the failure pattern of stud connector, the yield bearing capacity and ultimate bearing capacity of a single stud, etc. The whole process of the structural behavior of the specimen was comprehensively analyzed. The features of the internal force distribution in the steel-concrete composite structure and the strain distribution of stud connector under different loads were emphatically studied. The test results show that the stud connector is applicable for the steel-concrete composite structure for pylon of Jintang bridge. The stud has a good ductility performance and a obvious yield process before its destruction. The stud connector basically works in a state of elasticity under a load less than the yield load.

Numerical investigation of temperature gradient-induced thermal stress for steel–concrete composite bridge deck in suspension bridges

A3D finite element model(FEM)with realistic field measurements of temperature distributions is proposed to investigate the thermal stress variation in the steel–concrete composite bridge deck system.First,a brief literaturereview indicates that traditional thermal stress calculation in suspension bridges is based on the2D plane structure with simplified temperature profiles on bridges.Thus,a3D FEM is proposed for accurate stress analysis.The focus is on the incorporation of full field arbitrary temperature profile for the stress analysis.Following this,the effect of realistic temperature distribution on the structure is investigated in detail and an example using field measurements of Aizhai Bridge is integrated with the proposed3D FEM model.Parametric studies are used to illustrate the effect of different parameters on the thermal stress distribution in the bridge structure.Next,the discussion and comparison of the proposed methodology and simplified calculation method in the standard is given.The calculation difference and their potential impact on the structure are shown in detail.Finally,some conclusions and recommendations for future bridge analysis and design are given based on the proposed study.

Design methods of headed studs for composite decks of through steel bridges in high-speed railway

Aimed at two typical composite floor systems of through steel bridges in high speed railway,design methods of headed studs were put forward for different composite members through comparing and analyzing the structure,mechanical characteristics and transmission routes of deck loads.The simplified calculation models were brought out for the stud design of the longitudinal girders and transverse girders in the composite floor system of Nanjing Dashengguan Yangtze River Bridge (NDB).Studs were designed and arranged by taking the middle panel of 336 m main span for example.The results show that under deck loads,the longitudinal girders in the composite floor system of through steel bridges are in tension-bending state,longitudinal shear force on the interface is caused by both longitudinal force of "The first mechanical system" and vertical bending of "The second mechanical system",and studs can be arranged with equal space in terms of the shear force in range of 0.2d (where d is the panel length) on the top ends.Transverse girders in steel longitudinal and transverse girders-concrete slab composite deck are in compound-bending state,and out-of-plane bending has to be taken into account in the stud design.In orthotropic integral steel deck-concrete slab composite deck,out-of-plane bending of transverse girders is very small so that it can be neglected,and studs on the orthotropic integral steel deck can be arranged according to the structural requirements.The above design methods and simplified calculation models have been applied in the stud design of NDB.

Structural Performance of Light Weight Multicellular FRP Composite Bridge Deck Using Finite Element Analysis

Fiber reinforced polymer （FRP） composite materials having advantages such as higher strength to weight than conventional engineering materials, non-corrosiveness and modularization, which should help engineers to obtain more efficient and cost effective structural materials and systems. Currently, FRP composites are becoming more popular in civil engineering applications. The objectives of this research are to study performance and behavior of light weight multi-cellular FRP composite bridge decks （both module and system levels） under various loading conditions through finite element modeling, and to validate analytical response of FRP composite bridge decks with data from laboratory evaluations. The relative deflection, equivalent flexural rigidity, failure load （mode） and load distribution factors （LDF） based on FE results have been compared with experimental data and discussed in detail. The finite element results showing good correlations with experimental data are presented in this work.

Bridge Structures with GFRP Composite Deck

In this paper, author’s first part of research of GFRP bridge deck (using ASSET fiber line composite modular system) took part at AGH University of Science and Technology Laboratory of Glass Technology and Amorphous Coatings Department. The analysis consisted spectrometer analysis of chemical constitution of glass fiber, identification of material according to Fourier spectroscopy, electronic scan microscopy (SEM/EDAX) and DTA analysis. The modal FEM analysis of chosen footbridge with light GFRP deck has been presented in the paper.

Research review on steel–concrete composite joint of railway hybrid girder cable-stayed bridges

Purpose–This study aims to research the development trend,research status,research results and existing problems of the steel–concrete composite joint of railway long-span hybrid girder cable-stayed bridge.Design/methodology/approach–Based on the investigation and analysis of the development history,structure form,structural parameters,stress characteristics,shear connector stress state,force transmission mechanism,and fatigue performance,aiming at the steel–concrete composite joint of railway long-span hybrid girder cable-stayed bridge,the development trend,research status,research results and existing problems are expounded.Findings–The shear-compression composite joint has become the main form in practice,featuring shortened length and simplified structure.The length of composite joints between 1.5 and 3.0 m has no significant effect on the stress and force transmission laws of the main girder.The reasonable thickness of the bearing plate is 40–70 mm.The calculation theory and simplified calculation formula of the overall bearing capacity,the nonuniformity and distribution laws of the shear connector,the force transferring ratio of steel and concrete components,the fatigue failure mechanism and structural parameters effects are the focus of the research study.Originality/value–This study puts forward some suggestions and prospects for the structural design and theoretical research of the steel–concrete composite joint of railway long-span hybrid girder cable-stayed bridge.

Temperature field prediction of steel-concrete composite decks using TVFEMD-stacking ensemble algorithm

This research aims to develop an advanced deep learning-based ensemble algorithm,utilizing environmental temperature and solar radiation as feature factors,to conduct hourly temperature field predictions for steel-concrete composite decks(SCCDs).The proposed model comprises feature parameter lag selection,two non-stationary time series decomposition methods(empirical mode decomposition(EMD)and time-varying filtering-based empirical mode decomposition(TVFEMD)),and a stacking ensemble prediction model.To validate the proposed model,five machine learning(ML)models(random forest(RF),support vector regression(SVR),multilayer perceptron(MLP),gradient boosting regression(GBR),and extreme gradient boosting(XGBoost))were tested as base learners and evaluations were conducted within independent,mixed,and ensemble frameworks.Finally,predictions are made based on engineering cases.The results indicate that consideration of lag variables and modal decomposition can significantly improve the prediction performance of learners,and the stacking framework,which combines multiple learners,achieves superior prediction results.The proposed method demonstrates a high degree of predictive robustness and can be applied to statistical analysis of the temperature field in SCCDs.Incorporating time lag features helps account for the delayed heat dissipation phenomenon in concrete,while decomposition techniques assist in feature extraction.

Identification of Connection Flexibility Effects Based on Load Testing of a Steel-Concrete Bridge

In the case of composite girders, an effective cooperation of both parts of the section is influenced by deformability of connectors. Limited flexural stiffness of welded studs, used commonly in bridge structures, does not provide full interaction of a steel beam and a concrete slab. This changes strain distribution in cross-sections of a composite girder and results in redistribution of internal forces in steel and concrete element. In the paper partial interaction index defined on the basis of a neutral axis position, which can be used for verification of steel-concrete interaction in real bridge structures rather than in specimens is proposed. The range of the index value changes, obtained during load testing of a typical steel-concrete composite beam bridge, is presented. The investigation was carried out on a motorway viaduct, consisting of two parallel structures. During the testing values of strains in girders under static and quasi-static loads were measured. The readings from the gauges were used to determine the index, characterizing composite action of the girders. Results of bridge testing under movable load, changing position along the bridge span is presented and obtained in-situ influence functions of strains and index values are commented in the paper.

Design and laboratory evaluation of fog-sealed chip seal on epoxy asphalt pavement for steel bridge deck

In order to improve the surface performace of epoxy asphalt pavement （EAP） for steel bridge deck, an epoxy asphalt chip seal （ ECS） covered by a cationic emulsified asphalt fog seal （i. e., fog-sealed chip seal） isproposed and a laboratory study is conducted to design and evaluate te fog-sealed chip seal. First, the evaluation indices and methods of te chip seal on steel bridge deck pavement were proposed. Secondly, the worst pavement conditions during te maintenance time were simulated by te small traffic load simulation system MMLS3 and the short-term aging test for minimizing the failure probability of chip seal. Finally, the design parameters of fog-sealed chip seal were determined by the experimental analysis and the performance of the designed fog-sealed chip seal was evaluated in thelaboratory. Results indicate that the proposed simulation method of pavement conditions is effective and the maximal load repetitions on the EAPslab specimen are approximately 925 300 times. Moreover, the designed fog-sealedchip sealcan provide a dense surface with sufficient skid resistance,aggregate-asphalt aahesive performance and interlayer shearing resistance.

Dynamic Characteristics of Long -Span Steel -Concrete CompositeBeam Bridge Based on Vehicle -Bridge Coupling Effect

In order to investigate the effect of vehicle-bridge coupling on the dynamic characteristics of the bridge,a steel-concrete composite beam suspension bridge is taken as the research object,and a three-dimensional spatial model of the bridge and a biaxial vehicle model of the vehicle are established,and then a vehicle-bridge coupling vibration system is constructed on the basis of the Nemak-βmethod,and the impact coefficients of each part of the bridge are obtained under different bridge deck unevenness and vehicle speed.The simulation results show that the bridge deck unevenness has the greatest influence on the vibration response of the bridge,and the bridge impact coefficient increases along with the increase in the level of bridge deck unevenness,and the impact coefficient of the main longitudinal girder and the secondary longitudinal girder achieves the maximum value when the level 4 unevenness is 0.328 and 0.314,respectively;when the vehicle speed is increased,the vibration response of the bridge increases and then decreases,and the impact coefficient of the bridge in the middle of the bridge at a speed of 60 km/h achieves the maximum value of 0.192.

Fatigue evaluation of steel-concrete composite deck in steel truss bridge—A case study

An innovative composite deck system has recently been proposed for improved structural performance.To study the fatigue behavior of a steel-concrete composite bridge deck,we took a newly-constructed rail-cum-road steel truss bridge as a case study.The transverse stress history of the bridge deck near the main truss under the action of a standard fatigue vehicle was calculated using finite element analysis.Due to the fact that fatigue provision remains unavailable in the governing code of highway concrete bridges in China,a preliminary fatigue evaluation was conducted according to the fib Model Code.The results indicate that flexural failure of the bridge deck in the transverse negative bending moment region is the controlling fatigue failure mode.The fatigue life associated with the fatigue fracture of steel reinforcement is 56 years.However,while the top surface of the bridge deck concrete near the truss cracks after just six years,the bridge deck performs with fatigue cracks during most of its design service life.Although fatigue capacity is acceptable under design situations,overloading or understrength may increase its risk of failure.The method presented in this work can be applied to similar bridges for preliminary fatigue assessment.

Field validation of UHPC layer in negative moment region of steel-concrete composite continuous girder bridge

Improving the cracking resistance of steel-normal concrete(NC)composite beams in the negative moment region is one of the main tasks in designing continuous composite beam(CCB)bridges due to the low tensile strength of the NC deck at pier supports.This study proposed an innovative structural configuration for the negative bending moment region in a steel-concrete CCB bridge with the aid of ultrahigh performance concrete(UHPC)layer.In order to investigate the feasibility and effectiveness of this new UHPC jointed structure in the negative bending moment region,field load testing was conducted on a newly built full-scale bridge.The newly designed structural configuration was described in detail regarding the structural characteristics(cracking resistance,economy,durability,and constructability).In the field investigation,strains on the surface of the concrete bridge deck,rebar,and steel beam in the negative bending moment region,as well as mid-span deflection,were measured under different load cases.Also,a finite element model for the four-span superstructure of the full-scale bridge was established and validated by the field test results.The simulated results in terms of strains and mid-span deflection showed moderate consistency with the test results.This field test and the finite element model results demonstrated that the new configuration with the UHPC layer provided an effective alternative for the negative bending moment region of the composite beam.

Influence of Random Track Irregularities on Dynamic Response of Bridge/Track Structure/High-Speed Train Systems

Random vertical track irregularities are one of essential vibration sources in bridge, track structure and high-speed train systems. The common model of such irregularities is a stationary and ergodic Gaussian process. The study presents the results of numerical dynamic analysis of advanced virtual models of composite BTT （bridge/ballasted track structure/high-speed train） systems. The analysis has been conducted for a series of types of single-span simply-supported railway composite （steel-concrete） bridges, with a symmetric platform, located on lines with ballasted track structure adapted for high-speed trains. The bridges are designed according to Polish bridge standards. A new methodology of numerical modeling and simulation of dynamic processes in BTT systems has been applied. The methodology takes into consideration viscoelastic suspensions of rail-vehicles, nonlinear Hertz wheel-rail contact stiffness and one-side wheel-rail contact, physically nonlinear elastic-damping properties of the track structure, random vertical track irregularities, approach slabs and other features. Computer algorithms of FE （finite element） modeling and simulation were programmed in Delphi. Both static and dynamic numerical investigations of the bridges forming the series of types have been carried out. It has been proved that in the case of common structural solutions of bridges and ballasted track structures, it is necessary to put certain limitations on operating speeds, macadam ballast and vertical track roughness.

型钢-UHPC轻型组合桥面板及其抗弯性能研究

正交异性钢桥面是目前800m以上国内外特大跨径钢桥的唯一选择,主因是自重轻、强度高、架设方便。但其存在疲劳开裂风险大、运维成本高的缺点。随着高性能材料UHPC的研发和应用,为构建自重轻、病害少、经济性好的桥面新结构提供了可能性。经过多年研究,作者提出一种新型桥面板结构——型钢-UHPC轻型组合桥面结构,将型钢、钢板条与UHPC组合,桥面板的形成无任何板件焊接,因而具有高抗疲劳性,且与传统钢桥面相比,自重持平、造价减半,可作为除“正交异性钢桥面”外的“第二种”大跨径钢桥的桥面结构方案。该文研究这种轻型组合桥面板预制板及横向接缝的抗弯性能,制作4个条带模型(包括2个预制板试件和2个接缝试件),开展三点弯曲的横向接缝负弯矩试验和预制板正弯矩试验,并对试验结果进行分析;基于“条带法”建立预制板试件极限承载力计算模型,提出接缝试件的UHPC开裂名义拉应力计算方法;基于某斜拉桥应用实例,进行整体计算和局部计算,验证新型组合桥面结构在实桥上应用的可行性。研究结果表明:(1)型钢与UHPC间在极限状态前相对滑移非常小,具有良好的协同受力性能;(2)预制板试件的正弯矩极限承载力以型钢屈服控制,而接缝试件负弯矩极限承载力以UHPC开裂和加密钢筋断裂控制;(3)接缝试件的“T形”接缝、加密钢筋、燕尾形的企口、交错式切割型钢钢条等构造设计对接缝整体抗弯拉性能有很好的提高效果;(4)预制板试件极限承载力计算模型所得计算值与试验值吻合良好,该模型搭配名义拉应力计算方法,可帮助工程实际问题的设计与应用;(5)试验结果与实桥的有限元计算值相比,新型桥面结构均有1.3倍以上的安全系数,新型组合桥面应用于实桥具有可行性。

钢-UHPC组合桥面板横向负弯矩区受弯性能研究

为明确横向负弯矩作用下,剪力键形式、接缝设置情形、配筋率和钢混界面黏结状态等参数对钢-超高性能混凝土(ultra-high-performance concrete,UHPC)组合板受力性能的影响,完成了8块组合板局部足尺模型静力弯曲试验及有限元参数分析。试验结果表明:开孔板(perfobond leiste,PBL)试件的名义开裂强度(对应最大裂缝宽度为0.05 mm)较栓钉试件提高16.8%;矩形齿缝试件的名义开裂强度较整浇试件降低16%~23%;UHPC层钢筋配筋率从1.96%增加到2.82%时,名义开裂强度提高16.2%;钢板-UHPC界面涂油除黏PBL试件的初裂强度和名义开裂强度较界面黏结试件分别降低10.1%和5.8%。数值分析结果表明:PBL贯穿钢筋的存在、PBL和栓钉间距的减小能有效提高组合板的开裂后刚度;PBL开孔钢板上的孔径和孔间距对组合板的受力性能影响较小。

平钢板-UHPC组合桥面板纵向抗负弯性能试验研究

某大桥次边跨及中跨主梁为钢-UHPC组合梁,钢-UHPC组合梁的桥面板首次采用一种通过PBL剪力键将8 mm平钢板与15 cm的UHPC层连接起来的新型组合桥面体系。为了探究该桥新型钢-UHPC组合桥面板抗负弯矩性能与安全性,完成了2块足尺模型的静力性能试验,进行了桥梁整体受力和桥面板局部受力计算,以及桥面板抗负弯矩极限承载力构成分析。结果表明:UHPC名义开裂强度达8.90 MPa以上,其值远大于实桥荷载作用下UHPC层上缘的纵桥向最大拉应力,组合桥面板负弯矩抗裂性能良好,能满足工程需求;组合桥面板抗负弯承载力的计算,UHPC受拉本构宜采用三折线模型,抗负弯承载力简化计算的UHPC受拉区等效均布应力折减系数可取0.76,抗负弯承载力状态的受压钢板受力仍处于线弹性阶段,抗负弯破坏模式与抗正弯明显不同,为受拉钢筋拉断;PBL剪力键能保证了钢板与UHPC板整体共同受力;组合桥面板在负弯矩作用下的延性良好,裂宽增长缓慢,UHPC的名义极限强度达名义开裂强度的4.1倍以上,到达极限荷载后,组合板承载力没有明显下降。

组合桥面板切应力分布规律及横向剪力钉布置

根据组合桥面板截面的切应力、剪力流分布规律,在混凝土板和钢顶板完全连接的条件下,理论推导出混凝土板和钢顶板的剪力流承担比例,证明组合桥面板层间纵向剪力小于采用组合梁公式得到的计算值.层间完全连接和通过弹簧单元模拟剪力钉离散连接开展的有限元计算均支持这一观点,验证了组合桥面板截面的竖向剪力主要由腹板承担的观点的正确性.探究横向上剪力钉的布置方式.结果表明,组合桥面板应沿横向全宽布置剪力钉,在腹板两侧进行加密,腹板正上方不宜布设剪力钉.

日本UFC桥面板和UFC组合桥面板的研发与应用

日本较早期建设的城市高速公路桥梁中主要采用钢桥面板和混凝土桥面板。针对钢桥面板的焊缝疲劳开裂和混凝土桥面板的老化现象,研发了超高强度纤维增强混凝土桥面板(UFC桥面板)及UFC组合桥面板,具有高强度、高耐久性。UFC桥面板分为平板型和方格肋型2种类型,可应用于既有公路桥梁的桥面板更换以及新建公路桥梁的桥面板。UFC组合桥面板为在预制PC桥面板顶面设UFC层作为防水层,可省去预制PC桥面板防水层施工,提高施工效率。UFC桥面板和UFC组合桥面板在预制场预制、现场安装,施工便捷,已实际应用在阪神高速公路15号堺线玉出匝道桥桥面板更换工程、阪神高速公路1号环线信浓桥匝道桥新建桥梁工程、东北高速公路宫城白石川桥上行线既有桥面板更换等工程上,可提高桥梁结构的耐久性、减少桥梁养护工作量、降低养护成本。