Numerical Optimization by Finite Element Method of Stainless Steel/Glass-Epoxy Composite Bolted Joint under Tension and Compression

The aim of this study was to optimize the geometry and the design of metallic/composite single bolted joints subjected to tension-compression loading. For this purpose, it was necessary to evaluate the stress state in each component of the bolted join. The multi-material assembly was based on the principle of double lap bolted joint. It was composed of a symmetrical balanced woven glass-epoxy composite material plate fastened to two stainless sheets using a stainless pre-stressed bolt. In order to optimize the design and the geometry of the assembly, ten configurations were proposed and studied: a classical simple bolted joint, two joints with an insert (a BigHeadR insert and a stair one) embedded in the composite, two “waved” solutions, three symmetrical configurations composed of a succession of metallic and composites layers, without a sleeve, with one and with two sleeves, and two non-symmetrical constituted of metallic and composites layers associated with a stair-insert (one with a sleeve and one without). A tridimensional Finite Element Method (FEM) was used to model each configuration mentioned above. The FE models taked into account the different materials, the effects of contact between the different sheets of the assembly and the pre-stress in the bolt. The stress state was analyzed in the composite part. The concept of stress concentration factor was used in order to evaluate the stress increase in the highly stressed regions and to compare the ten configurations studied. For this purpose, three stress concentration factors were defined: one for a monotonic loading in tension, another for a monotonic loading in compression, and the third for a tension-compression cyclic loading. The results of the FEM computations showed that the use of alternative metallic and composite layers associated with two sleeves gived low values of stress concentration factors, smaller than 1.4. In this case, there was no contact between the bolt and the composite part and the most stressed region was not the vicinity of the hole but the end of the longest layers of the metallic inserts.

Effects of interface slip and semi-rigid joint on elastic seismic response of steel-concrete composite frames

The stiffness matrix of semi-rigidly connected composite beams considering interface slip was established and the calculation method for elastic seismic response of composite frame was derived.The corresponding calculation programs were developed.Introducing the dimensionless quantities that were related to the connector shearing stiffness and the joint rotation stiffness,the influences of interface slip and semi-rigid joint on composite frame were transferred to quantitative parameter analysis,taking account of cross sectional properties,materials and linear stiffness of composite beam synthetically.Based on the calculation programs,free vibration frequencies and seismic responses of semi-rigid joint steel-concrete composite frame considering interface slip were calculated.The influences of interface slip and semi rigid joint on dynamic characteristics and seismic response were analyzed and the seismic design advices were presented.The results show that the interface slip decreases the free vibration frequencies and increase the seismic responses of composite frame.The semi-rigid joint reduces the free vibration frequencies and increases seismic responses of composite frame compared with rigid joint.With the increase of joint rotational stiffness,the elastic seismic responses of composite frame increase firstly and then decrease.The effects are related to the ratio of joint rotation stiffness to linear stiffness of composite beam.

Static behavior of semi-rigid thin-walled steel-concrete composite beam-to-column joints with bolted partial-depth flush end plate:experimental study

A new type of semi-rigid thin-walled steel-concrete composite beam-to-column joint has been proposed in this paper.Five semi-rigid composite beam-to-column joint specimens subjected to hogging moments under monotonic loading were tested to study the static behavior of this new type of joint.The main variable parameters for the five joint specimens were the longitudinal reinforcement ratio and the joint type.The experimental results designated that the magnitude of extension of the longitudinal reinforcement is the most important factor that influenced the moment-rotation characteristic of the new type of joint.The concrete slabs could resist 3.8%-19.1% of the total shear load applied to the cross-sections near the beam-to-column connection.The edge stiffened elements,such as the flange of the lipped I-section thin-walled steel beam,were capable of having considerable inelastic deformation capacity although they had comparatively large width-to-thickness ratios.The shear failure of the concrete cantilever edge strip must be taken into account in practical design because it has significant influence on the anchorage of the longitudinal reinforcement in the new type of external joints.

Measurement and theoretical analysis of solar temperature field in steel-concrete composite girder

The solar temperature field of a large three-span continuous bridge with steel-concrete composite box girder and variable cross-section is measured to verify a calculation method for the temperature field of steel-concrete composite beams. The test results show that the temperature of an external steel web- plate is higher than that of an internal web-plate due to the difference in solar radiation. Air temperature inside the box matches the average temperature of the whole steel box. Based on actual measurements, a transient thermal analysis with multiple boundary conditions is also carried out by a software program ANSYS. Convective boundary situation and states of solar radiation on steel web plates in different situations are determined in the analysis. The feature of the temperature field is preliminarily achieved through a comparative study between the actual measurement and the finite element analysis. The computed results are in good consistence with the actual measurement results, with the maximum difference within 2 ℃. This indicates that the theoretical calculation method is reliable and it provides a foundation for further research on temperature field distribution in the steel-concrete composite box girder.

Ultimate negative bending-moment capacity of outer-plated steel-concrete continuous composite beams

Static load tests and bearing capacity analyses are carried out for two outer-plated steel-concrete continuous composite beams. The load-deflection curve and the load-strain curve of specimens are obtained and analyzed. The test results indicate that effective cooperation can be achieved by the shearresistant connection between the reinforcement in the negative moment area and the outer-plated steel beam, and the overall working performance of the composite beams is favorable. At the load-bearing limiting state, the plastic strain on the maximum negative and positive moment section becomes fully developed so as to form relatively ideal plastic hinges. With the increase in the reinforcement ratio, the moment-carrying capacity of the composite beams improves significantly, but the ductility of the beams and the rotation ability of the plastic hinges decrease. The formulae for calculating the limit bending capacity in the negative moment area of outer-plated steel-concrete composite beams are proposed based on the test data. The calculated results agree well with the test results.

Double-layer model updating for steel-concrete composite beam cable-stayed bridge based on GPS

In order to establish the relationship between the measured dynamic response and the health status of long-span bridges, a double-layer model updating method for steel-concrete composite beam cable-stayed bridges is proposed. Measured frequencies are selected as the first-layer reference data, and the mass of the bridge deck, the grid density, the modulus of concrete and the ballast on the side span are modified by using a manual tuning technique. Measured global positioning system （GPS） data is selected as the second-layer reference data, and the degradation of the integral structure stiffness EI of the whole bridge is taken into account for the second-layer model updating by using the finite element iteration algorithm. The Nanpu Bridge in Shanghai is taken as a case to verify the applicability of the proposed model updating method. After the first-layer model updating, the standard deviation of modal frequencies is smaller than 7%. After the second-layer model updating, the error of the deflection of the mid-span is smaller than 10%. The integral structure stiffness of the whole bridge decreases about 20%. The research results show a good agreement between the calculated response and the measured response.

Seismic performance of double-skin steel-concrete composite box piers: Part Ⅱ—Nonlinear finite element analysis

An accurate finite element （ FE） model was constructed to examine the hysteretic behavior of double-skin steel-concrete composite box （ DSCB） piers for further understanding the seismic performance of DSCB piers; where the local buckling behavior of steel tubes, the confinement of the in-filled concrete and the interface action between steel tube and in-filled concrete were considered. The accuracy of the proposed FE model was verified by the bidirectional cyclic loading test results. Based on the validated FE model, the effects of some key parameters, such as section width to steel thickness ratio, slenderness ratio, aspect ratio and axial load ratio on the hysteretic behavior of DSCB piers were investigated. Finally, the skeleton curve model of DSCB piers was proposed. The numerical simulation results reveal that the peak strength and elastic stiffness decrease with the increase of the section width to steel thickness ratio. Moreover, the increase of the slenderness ratio may result in a significant reduction in the peak strength and elastic stiffness while the ultimate displacement increases. The proposed skeleton curve model can be taken as a reference for seismic performance analyses of the DSCB piers.

Evaluation of microstructure and mechanical properties of squeeze overcast Al7075-Cu composite joints

Al7075-Cu composite joints were prepared by the squeeze overcast process.The effects of melt temperature,die temperature,and squeeze pressure on hardness and ultimate tensile strength(UTS)of squeeze overcast Al7075-Cu composite joints were studied.The experimental results depict that squeeze pressure is the most significant process parameter affecting the hardness and UTS.The optimal values of UTS(48 MPa)and hardness(76 HRB)are achieved at a melt temperature of 800℃,a die temperature of 250℃,and a squeeze pressure of 90 MPa.Scanning electron microscopy(SEM)shows that fractured surfaces show flatfaced morphology at the optimal experimental condition.Energy-dispersive spectroscopy(EDS)analysis depicts that the atomic weight percentage of Zn decreases with an increase in melt temperature and squeeze pressure.The optimal mechanical properties of the Al7075-Cu overcast joint were achieved at the Al2Cu eutectic phase due to the large number of copper atoms that dispersed into the aluminum melt during the solidification process and the formation of strong intermetallic bonds.Gray relational analysis integrated with the Taguchi method was used to develop an optimal set of control variables for multi-response parametric optimization.Confirmatory tests were performed to validate the effectiveness of the employed technique.The manufacturing of squeeze overcast Al7075-Cu composite joints at optimal process parameters delivers a great indication to acknowledge a new method for foundry practitioners to manufacture materials with superior mechanical properties.

Progressive Failure Analysis of Composite/Aluminum Riveted Joints Subjected to Pull-Through Loading

Out-of-plane mechanical properties of the riveted joints restrict the performance of the wing box assembly of airplane.It is necessary to investigate the pull-through performance of the composite/metal riveted joints in order to guide the riveting design and ensure the safety of the wing box assembly.The progressive failure mechanism of composite/aluminum riveted joint subjected to pull-through loading was investigated by experiments and finite element method.A progressive damage model based on the Hashin-type criteria and zero-thickness cohesive zone method was developed by VUMAT subroutine,which was validated by both open-hole tensile test and three-point bending test.Predicted load-displacement response,failure modes and damage propagation were analysed and compared with the results of the pull-through tests.There are 4 obvious characteristic stages on the load-displacement curve of the pull-through test and that of the finite element model:first load take-up stage,damage stage,second load take-up stage and failure stage.Relative error of stiffness,first load peak and second load peak between finite element method and experiments were 8.1%,-3.3%and 10.6%,respectively.It was found that the specimen was mainly broken by rivet-penetration fracture and delamination of plies of the composite laminate.And the material within the scope of the rivet head is more dangerous with more serious tensile damages than other regions,especially for 90°plies.This study proposes a numerical method for damage prediction and reveals the progressive failure mechanism of the hybrid material riveted joints subjected to the pull-through loading.

Mechanical characteristic and failure mechanism of joint with composite sucker rod

Composite sucker rods are widely used in oil fields because of light weight,high strength,and corrosion resistance.Bonded technology becomes the primary connection method of composites.However,the joints with composite sucker rods are prone to debone and fracture.The connected characteristics are less considered,so the failure mechanism of the joint is still unclear.Based on the cohesive zone model(CZM)and the Johnson-Cook constitutive model,a novel full-scale numerical model of the joint with composite sucker rod was established,and verified by pull-out experiments.The mechanical properties and slip characteristics of the joint were studied,and the damaged procession of the joint was explored.The results showed that:a)the numerical model was in good agreement with the experimental results,and the error is within 5%;b)the von Mises stress,shear stress,and interface stress distributed symmetrically along the circumferential path increased gradually from the fixed end to the loading end;c)the first-bonded interface near the loading end was damaged at first,followed by debonding of the second-bonded interface,leading to the complete shear fracture of the epoxy,and resulted in the debonding of the joint with composite sucker rod,which can provide a theoretical basis for the structural design and optimization of the joint.

Analysis of free vibration characteristic of steel-concrete composite box-girder considering shear lag and slip

Based on Hamilton principle,the governing differential equations and the corresponding boundary conditions of steel-concrete composite box girder with consideration of the shear lag effect meeting self equilibrated stress,shear deformation,slip,as well as rotational inertia were induced.Therefore,natural frequency equations were obtained for the boundary types,such as simple support,cantilever,continuous girder and fixed support at two ends.The ANSYS finite element solutions were compared with the analytical solutions by calculation examples and the validity of the proposed approach was verified,which also shows the correctness of longitudinal warping displacement functions.Some meaningful conclusions for engineering design were obtained.The decrease extent of each order natural frequency of the steel-concrete composite box-girder is great under action of the shear lag effect.The shear-lag effect of steel-concrete composite box girder increases when frequency order rises,and increases while span-width ratio decreases.The proposed approach provides theoretical basis for further research of free vibration characteristics of steel-concrete composite box-girder.

Closed-form solution for shear lag effects of steel-concrete composite box beams considering shear deformation and slip

Based on the consideration of longitudinal warp caused by shear lag effects on concrete slabs and bottom plates of steel beams,shear deformation of steel beams and interface slip between steel beams and concrete slabs,the governing differential equations and boundary conditions of the steel-concrete composite box beams under lateral loading were derived using energy-variational method.The closed-form solutions for stress,deflection and slip of box beams under lateral loading were obtained,and the comparison of the analytical results and the experimental results for steel-concrete composite box beams under concentrated loading or uniform loading verifies the closed-form solution.The investigation of the parameters of load effects on composite box beams shows that:1) Slip stiffness has considerable impact on mid-span deflection and end slip when it is comparatively small;the mid-span deflection and end slip decrease significantly with the increase of slip stiffness,but when the slip stiffness reaches a certain value,its impact on mid-span deflection and end slip decreases to be negligible.2) The shear deformation has certain influence on mid-span deflection,and the larger the load is,the greater the influence is.3) The impact of shear deformation on end slip can be neglected.4) The strain of bottom plate of steel beam decreases with the increase of slip stiffness,while the shear lag effect becomes more significant.

Experimental study on seismic behaviors of steel-concrete composite frames

Steel-concrete composite frames are seeing increased use in earthquake region because of their excellent structural characteristics, including high strength, stiffness, and good ductility. However, there exist gaps in the knowledge of seismic behavior and the design provisions for these structures. In order to better understand the seismic behaviors of composite frame systems, eight steel-concrete composite frames were designed. These composite frames were composed of steel-concrete composite beams and concrete filled steel tube columns. The axial compression ratio of column, slenderness ratio and linear stiffness ratio of beam to column were selected as main design parameters. The low reversed cyclic loading tests of composite frame system were carried out. Based on test results, the seismic behaviors of composite frames such as failure mode, hysteresis curve, strength degradation, rigidity degradation, ductility and energy dissipation were studied. Known from the test phenomenon, the main cause of damage is the out-of-plane deformation of steel beam and the yielding destruction of column heel. The hysteretic loops of composite frame appear a spindle shape and no obvious pinch phenomenon. The results demonstrate that this type of composite frame has favorable seismic behaviors. Furthermore, the effects of design parameters on seismic behaviors were also discussed. The results of the experiment show that the different design parameter has different influence rule on seismic behaviors of composite frame.

Internal Force Distribution in Steel-Concrete Composite Structure for Pylon of Cable-Stayed Bridge

Adopting a steel-anchor beam and steel corbel composite structure in the anchor zone on pylon is one of the key techniques for the design of Jintang bridge, a cable-stayed bridge in Zhoushan, China. In order to ensure the safety of the steel-concrete composite structure, a stud connector model for the joint section was put forward. Experiments were conducted to obtain the relation between load and slip of specimen, the failure pattern of stud connector, the yield bearing capacity and ultimate bearing capacity of a single stud, etc. The whole process of the structural behavior of the specimen was comprehensively analyzed. The features of the internal force distribution in the steel-concrete composite structure and the strain distribution of stud connector under different loads were emphatically studied. The test results show that the stud connector is applicable for the steel-concrete composite structure for pylon of Jintang bridge. The stud has a good ductility performance and a obvious yield process before its destruction. The stud connector basically works in a state of elasticity under a load less than the yield load.

Nonlinear finite element analysis of steel-concrete composite beams

Proposes a simplified finite element model for steel-concrete composite beams. The effects of slip can be taken into account by creating a special matrix of shear connector stiffness and using the iteration method. Meanwhile, the effect of material non-linearity of steel and concrete on rigidity and strength of composite beams is considered. With the age-adjusted effective modulus method, the analysis for the whole process of shrinkage and creep under long-term load can be performed. The ultimate load, deflection, stress and slip of continuous composite beams under short-term and long-term load are computed using the proposed finite element model. The numerical results are compared with the experimental results and existing values based on other numerical methods, and are found to be in good agreement.

A new 3-D element formulation on displacement of steel-concrete composite box beam

Slip of a composite box beam may reduce its stiffness, enlarge its deformation and affect its performance. In this work, the governing differential equations and boundary conditions of composite box beams were established. Analytic solutions of combined differential equations were also established. Partial degree of freedom was adopted to establish a new FEA element of three-dimensional beam, taking into account the slip effect. Slip and its first-order derivative were introduced into the nodes of composite box beams as generalized degree of freedom. Stiffness matrix and load array of beam elements were established. A three-dimensional nonlinear calculation program was worked out. The results show that the element is reliable and easy to divide and is suitable for special nonlinear analysis of large-span composite box beams.

Mechanical performance of shear studs and application in steel-concrete composite beams

This work experimentally investigates the effects of shear stud characteristics on the interface slippage of steel-concrete composite push-out specimens. ABAQUS is used to establish a detailed 3D finite element(FE) model and analyze the behavior of push-out specimens. The modeling results are in good agreement with the experimental results. Based on parametrical analysis using the validated FE approaches, the effects of important design parameters, such as the diameter, number, length to diameter ratio, and yield strength of studs, concrete strength and steel transverse reinforcement ratio, on the load-slip relationship at the interface of composite beams are discussed. In addition, a simplified approach to model studs is developed using virtual springs with an equivalent stiffness. This approach is demonstrated to be able to predict the load-displacement response and ultimate bearing capacity of steel-concrete composite beams. The predicted results show satisfactory agreement with experimental results from the literature.

Distortional buckling analysis of steel-concrete composite box beams considering effect of stud rotational restraint under hogging moment

Restrained distortional buckling is an important buckling mode of steel-concrete composite box beams(SCCBB)under the hogging moment.Rotational and lateral deformation restraints of the bottom plate by the webs are essential factors affecting SCCBB distortional buckling.Based on the stationary potential energy principle,the analytical expressions for the rotational restraint stiffness(RRS)of the web upper edge as well as the RRS and the lateral restraint stiffness(LRS)of the bottom plate were derived.Also,the SCCBB critical moment formula under the hogging moment was derived.Using twenty specimens,the theoretical calculation method is compared with the finite-element method.Results indicate that the theoretical calculation method can effectively and accurately reflect the restraint effect of the studs,top steel flange,and other factors on the bottom plate.Both the RRS and the LRS have a nonlinear coupling relationship with the external loads and the RRS of the web’s upper edge.Under the hogging moment,the RRS of the web upper edge has a certain influence on the SCCBB distortional buckling critical moment.With increasing RRS of the web upper edge,the SCCBB critical moment increases at first and then tends to be stable.

Human Comfort Evaluation of a Steel-Concrete Composite Building Subjected to Aerobics

The current steel-concrete composite floors design might be susceptible to the resonance phenomenon, causing undesirable vibrations in the frequency range that is the most noticeable to humans, i.e., 4 Hz to 8 Hz. This way, the main objective of this work is to investigate the dynamic structural behaviour of a steel-concrete composite multi-storey building when subjected to human rhythmic activities （aerobics）. The studied structural model represents a typical interior floor bay of a commercial building used for gym and is composed by three floor levels spanning 20 m by 20 m, with a total area of 3×400 m2. An extensive parametric study was developed aiming to obtain the peak accelerations, RMS （root mean square） accelerations and VDV （vibration dose value） values, based on two different mathematical formulations. The human comfort of the building was analysed and the vibration transmissibility related to the steel columns was verified. Based on the found results, the investigated structural model presented high vibration levels that compromise the human comfort.

Bending Stiffness of Truss-Reinforced Steel-Concrete Composite Beams

This paper is concerned with a special steel-concrete composite beam in which the resisting system is a truss structure whose bottom chord is made of a steel plate supporting the precast floor system. This system works in two distinct phases with two different resisting mechanisms: during the construction phase, the truss structure bears the precast floor system and the resisting system is that of a simply supported steel truss;once the concrete has hardened, the truss structure becomes the reinforcing element of a steel-concrete composite beam, where it is also in a pre-stressed condition due to the loads carried before the hardening of concrete. Within this framework, the effects of the diagonal bars on the bending stiffness of this composite beam are investigated. First, a closed-form solution for the evaluation of the equivalent bending stiffness is derived. Subsequently, the influence of geometrical and mechanical characteristics of shear reinforcement is studied. Finally, results obtained from parametric and numerical analyses are discussed.