A rigid-plastic finite element method(FEM) simulation model for a multi-wedge cross wedge rolling(MCWR) was developed to analyze an asymmetric stepped shaft. To evaluate the MCWR process and better understand its defo...A rigid-plastic finite element method(FEM) simulation model for a multi-wedge cross wedge rolling(MCWR) was developed to analyze an asymmetric stepped shaft. To evaluate the MCWR process and better understand its deformation characteristics, the material flowing mechanisms, temperature distributions, strain and rolling force were analyzed. The correctness of the finite element simulation is experimentally verified. Numerical simulations and experiments led to the following conclusions: when α=36° and β=7.5°, the quality of the work piece can be significantly improved. Finally, the development of the asymmetric stepped shaft is applied to industrial production.展开更多
In this study, the influence of geometrical parameters on the curve veering phenomenon in a tor-sional system with stepped shaft is investigated. Three approximate solutions including finite el-ement, Rayleigh-Ritz an...In this study, the influence of geometrical parameters on the curve veering phenomenon in a tor-sional system with stepped shaft is investigated. Three approximate solutions including finite el-ement, Rayleigh-Ritz and discretization methods, along with an exact solution are employed to obtain the natural frequencies of the structure. The study reveals that, under specific circumstances, the results obtained by approximate methods are very close to the exact solution. The curve veering behavior is manifested irrespective of the method employed. It is concluded that for the structure studied the curve veering behavior is not because of the approximate techniques used to compute the natural frequencies, and is an inherent behavior of the structure.展开更多
The study object is the angular output velocity of the drive shaft which is made up of two series-wound cross universal joints. We have deduced the function relation between the angular output velocity and initiative ...The study object is the angular output velocity of the drive shaft which is made up of two series-wound cross universal joints. We have deduced the function relation between the angular output velocity and initiative input angle of the drive shaft with double cross universal joints that is based on the calculation formula of the angular output velocity of a single cross universal joint, and by analyzing the relation between the two input angles. By using this function relation, the constant velocity condition of the drive shaft with double cross universal joints＂ is verified. The step-by-step searching algorithm is adopted to obtain the optimal phase angle that leads to the minimum fluctuate index of the angular output velocity in the vary velocity condition. At the same time, we worked out the maximal and minimum value of the angular output velocity, and their initiative input angle. The correctness of the function of the angular output velocity and the step-by-step search algorithm are verified by an ADAMS simulation example.展开更多
The effects of journal misalignment on a journal bearing caused by an asymmetric rotor structure are presented in this study.A new model considering the asymmetric deflection is applied.Also,the thermo-hydrodynamic of...The effects of journal misalignment on a journal bearing caused by an asymmetric rotor structure are presented in this study.A new model considering the asymmetric deflection is applied.Also,the thermo-hydrodynamic of the oil film in the journal bearing and straightforward elasticity theory are considered in the analysis.Based on the structure stiffness equivalent characteristic,a simple stepped shaft can reflect the entire complex structure model.The existing lubrication model,which does not consider this angle component,is not very precise for journal bearings.Film pressure,misalignment angle,velocity field,oil leakage,and temperature field were calculated and compared in the journal bearing analysis.The results indicate that bearing performances are greatly affected by misalignment caused by the asymmetric structure.A simple stepped shaft can effectively represent a misaligned journal bearing in a rotor-bearing system.展开更多
The numerical thermal mechanical simulation of radial forging process of steel H13 stepped shaft with GFM(Gesellschaft fur Fertigungstechnik und Maschinenbau) forging machine was carried out by three-dimensional finit...The numerical thermal mechanical simulation of radial forging process of steel H13 stepped shaft with GFM(Gesellschaft fur Fertigungstechnik und Maschinenbau) forging machine was carried out by three-dimensional finite element code DEFORM 3D.According to the effective plastic strain,the mean stress and the mean plastic strain distribution of the radial forging,the forging penetration efficiency(FPE) was studied throughout each operation.The results show that the effective plastic strain in the center of the forging is always greater than zero for the desirable larger axial drawing velocity.The mean stress in the center of the workpiece is proposed to describe hydrostatic pressure in this paper.There is compressive strain layer beneath the surface of the workpiece to be found,while there is tensile strain core in the center of the workpiece.These results could be a valuable reference for designing the similar forging operations.展开更多
基金Projects(51375042,51505026)supported by the National Natural Science Foundation of ChinaProject(201312G02)supported by Yangfan Innovative&Entepreneurial Research Team,ChinaProject(2015M580977)supported by China Postdoctoral Science Foundation
文摘A rigid-plastic finite element method(FEM) simulation model for a multi-wedge cross wedge rolling(MCWR) was developed to analyze an asymmetric stepped shaft. To evaluate the MCWR process and better understand its deformation characteristics, the material flowing mechanisms, temperature distributions, strain and rolling force were analyzed. The correctness of the finite element simulation is experimentally verified. Numerical simulations and experiments led to the following conclusions: when α=36° and β=7.5°, the quality of the work piece can be significantly improved. Finally, the development of the asymmetric stepped shaft is applied to industrial production.
文摘In this study, the influence of geometrical parameters on the curve veering phenomenon in a tor-sional system with stepped shaft is investigated. Three approximate solutions including finite el-ement, Rayleigh-Ritz and discretization methods, along with an exact solution are employed to obtain the natural frequencies of the structure. The study reveals that, under specific circumstances, the results obtained by approximate methods are very close to the exact solution. The curve veering behavior is manifested irrespective of the method employed. It is concluded that for the structure studied the curve veering behavior is not because of the approximate techniques used to compute the natural frequencies, and is an inherent behavior of the structure.
文摘The study object is the angular output velocity of the drive shaft which is made up of two series-wound cross universal joints. We have deduced the function relation between the angular output velocity and initiative input angle of the drive shaft with double cross universal joints that is based on the calculation formula of the angular output velocity of a single cross universal joint, and by analyzing the relation between the two input angles. By using this function relation, the constant velocity condition of the drive shaft with double cross universal joints＂ is verified. The step-by-step searching algorithm is adopted to obtain the optimal phase angle that leads to the minimum fluctuate index of the angular output velocity in the vary velocity condition. At the same time, we worked out the maximal and minimum value of the angular output velocity, and their initiative input angle. The correctness of the function of the angular output velocity and the step-by-step search algorithm are verified by an ADAMS simulation example.
基金Project supported by the National Natural Science Foundation of China (No. 60879002)the Tianjin Support Plan of China(No. 10ZCKFGX03800)
文摘The effects of journal misalignment on a journal bearing caused by an asymmetric rotor structure are presented in this study.A new model considering the asymmetric deflection is applied.Also,the thermo-hydrodynamic of the oil film in the journal bearing and straightforward elasticity theory are considered in the analysis.Based on the structure stiffness equivalent characteristic,a simple stepped shaft can reflect the entire complex structure model.The existing lubrication model,which does not consider this angle component,is not very precise for journal bearings.Film pressure,misalignment angle,velocity field,oil leakage,and temperature field were calculated and compared in the journal bearing analysis.The results indicate that bearing performances are greatly affected by misalignment caused by the asymmetric structure.A simple stepped shaft can effectively represent a misaligned journal bearing in a rotor-bearing system.
文摘The numerical thermal mechanical simulation of radial forging process of steel H13 stepped shaft with GFM(Gesellschaft fur Fertigungstechnik und Maschinenbau) forging machine was carried out by three-dimensional finite element code DEFORM 3D.According to the effective plastic strain,the mean stress and the mean plastic strain distribution of the radial forging,the forging penetration efficiency(FPE) was studied throughout each operation.The results show that the effective plastic strain in the center of the forging is always greater than zero for the desirable larger axial drawing velocity.The mean stress in the center of the workpiece is proposed to describe hydrostatic pressure in this paper.There is compressive strain layer beneath the surface of the workpiece to be found,while there is tensile strain core in the center of the workpiece.These results could be a valuable reference for designing the similar forging operations.
