Key Techniques and Applications of Adaptive Growth Method for Stiffener Layout Design of Plates and Shells

The application of the adaptive growth method is limited because several key techniques during the design process need manual intervention of designers. Key techniques of the method including the ground structure construction and seed selection are studied, so as to make it possible to improve the effectiveness and applicability of the adaptive growth method in stiffener layout design optimization of plates and shells. Three schemes of ground structures, which are comprised by different shell elements and beam elements, are proposed. It is found that the main stiffener layouts resulted from different ground structures are almost the same, but the ground structure comprised by 8-nodes shell elements and both 3-nodes and 2-nodes beam elements can result in clearest stiffener layout, and has good adaptability and low computational cost. An automatic seed selection approach is proposed, which is based on such selection rules that the seeds should be positioned on where the structural strain energy is great for the minimum compliance problem, and satisfy the dispersancy requirement. The adaptive growth method with the suggested key techniques is integrated into an ANSYS-based program, which provides a design tool for the stiffener layout design optimization of plates and shells. Typical design examples, including plate and shell structures to achieve minimum compliance and maximum bulking stability are illustrated. In addition, as a practical mechanical structural design example, the stiffener layout of an inlet structure for a large-scale electrostatic precipitator is also demonstrated. The design results show that the adaptive growth method integrated with the suggested key techniques can effectively and flexibly deal with stiffener layout design problem for plates and shells with complex geometrical shape and loading conditions to achieve various design objectives, thus it provides a new solution method for engineering structural topology design optimization.

Geometry and size optimization of stiffener layout for three-dimensional box structures with maximization of natural frequencies

Based on the growth mechanism of natural biological branching systems and inspiration from the morphology of plant root tips,a bionic design method called Improved Adaptive Growth Method(IAGM)has been proposed in the authors’previous research and successfully applied to the reinforcement optimization of three-dimensional box structures with respect to natural frequencies.However,as a kind of ground structure methods,the final layout patterns of stiffeners obtained by using the IAGM are highly subjected to their ground structures,which restricts the optimization effect and freedom to further improve the dynamic performance of structures.To solve this problem,a novel post-processing geometry and size optimization approach is proposed in this article.This method takes the former layout optimization result as start,and iteratively finds the optimal layout angles,locations,and lengths of stiffeners with a few design variables by optimizing the positions of some specific node lines called active node lines.At the same time,thick-nesses of stiffeners are also optimized to further improve natural frequencies of three-dimensional box structures.Using this method,stiffeners can be successfully separated from their ground structures and further effectively improve natural frequencies of three-dimensional box structures with less material consumption.Typical numerical examples are illustrated to validate the effectiveness and advantages of the suggested method.

An Optimization Approach for Stiffener Layout of Composite Stiffened Panels Based on Moving Morphable Components(MMCs)

An explicit topology optimization method for the stiffener layout of composite stiffened panels is proposed based on moving morphable components(MMCs).The skin and stiffeners are considered as panels with different bending stiffnesses,with the use of equivalent stiffness method.Then the location and geometric properties of composite stiffeners are determined by several MMCs to perform topology optimization,which can greatly simplify the finite element model.With the objective of maximizing structural stiffness,several typical cases with various loading and boundary conditions are selected as numerical examples to demonstrate the proposed method.The numerical examples illustrate that the proposed method can provide clear stiffener layout and explicit geometry information,which is not limited within the framework of parameter and size optimization.The mechanical properties of composite stiffened panels can be fully enhanced.

THE LAYOUT OPTIMIZATION OF STIFFENERS FOR PLATE-SHELL STRUCTURES

The plate-shell structures with stiffeners are widely used in a broad range of engineering structures. This study presents the layout optimization of stiffeners. The minimum weight of stiffeners is taken as the objective function with the global stiffness constraint. In the layout optimization, the stiffeners should be placed at the locations with high strain energy/or stress. Conversely, elements of stiffeners with a small strain energy/or stress are considered to be used inefficiently and can be removed. Thus, to identify the element efficiency so that most inefficiently used elements of stiffeners can be removed, the element sensitivity of the strain energy of stiffeners is introduced, and a search criterion for locations of stiffeners is presented. The layout optimization approach is given for determining which elements of the stiffeners need to be kept or removed. In each iterative design, a high efficiency reanalysis approach is used to reduce the computational effort. The present approach is implemented for the layout optimization of stiffeners for a bunker loaded by the hydrostatic pressure. The numerical results show that the present approach is effective for dealing with layout optimization of stiffeners for plate-shell structures.