Strain hardening behavior, strain rate sensitivity and hot deformation maps of AISI 321 austenitic stainless steel

Hot compression tests were performed on AISI 321 austenitic stainless steel in the deformation temperature range of 800–1200℃ and constant strain rates of 0.001,0.01,0.1,and 1 s^(−1).Hot flow curves were used to determine the strain hardening exponent and the strain rate sensitivity exponent,and to construct the processing maps.Variations of the strain hardening exponent with strain were used to predict the microstructural evolutions during the hot deformation.Four variations were distinguished reflecting the different microstructural changes.Based on the analysis of the strain hardening exponent versus strain curves,the microstructural evolutions were dynamic recovery,single and multiple peak dynamic recrystallization,and interactions between dynamic recrystallization and precipitation.The strain rate sensitivity variations at an applied strain of 0.8 and strain rate of 0.1 s^(−1) were compared with the microstructural evolutions.The results demonstrate the existence of a reliable correlation between the strain rate sensitivity values and evolved microstructures.Additionally,the power dissipation map at the applied strain of 0.8 was compared with the resultant microstructures at predetermined deformation conditions.The microstructural evolutions strongly correlated to the power dissipation ratio,and dynamic recrystallization occurred completely at lower power dissipation ratios.

Strain rate sensitivity of closed cell aluminium fly ash foam

With the increasing use of metal foams in various engineering applications, investigation of their dynamic behaviour under varying strain rate is necessary. Closed cell aluminium fly ash foam developed through liquid metallurgy route was investigated for its stress--strain behaviour at different strain rates ranging from 700 s^-1 to 1950 s^-1. The numerical model of split Hopkinson pressure bar （SHPB） was simulated using commercially available finite element code Abaqus/Explicit. Validation of numerical simulation was carried out using available experimental and numerical results. Full scale stress--strain curves wez＇e developed for various strain rates to study the effect of strain rate on compressive strength and energy absorption. The results showed that the closed cell aluminium fly ash foam is sensitive to strain rate.

STRAIN RATE SENSITIVITY OF ULTRAFINE-GRAINED Cu WITH NANOSIZED TWINS

An ultrafine-grained Cu sample with a high density of growth twins was synthesized by means of pulsed electrodeposition technique. The strain rate sensitivity of the Cu sample was measured by strain rate cycling tests under tension. The effects of grain size as well as twin density on the strength and strain rate sensitivity were discussed.

Strain rate sensitivity and activation volume of electrodeposited nanocrystalline Ni and Ni-Co alloys

Tensile deformation behaviors of the electrodeposited 40 nm grain sized Ni,25 nm Ni-1.7 wt.%Co,and 13 nm Ni-8.6 wt.%Co alloys at various strain rates and room temperature were reviewed with emphasis on strain rate sensitivity and activation volume,respectively.It is found that the strain rate sensitivity and activation volume were strongly grain size dependent.An analytic model based on the bow out of a single dislocation well predicted the relationship between the strain rate sensitivity and the activation volumes for these nanocrystaline metals.

Strain-rate Sensitivity of Aluminum 2024-T6/TiB_2 Composites and Aluminum 2024-T6

Strain-rate sensitivities of 55vol%-65vol% aluminum 2024-T6/TiB2 composites and the corresponding aluminum 2024-T6 matrix were investigated using split Hopkinson pressure bar method. The experimental results showed that 55vol%-65vol% aluminum 2024-T6/TiB2 composites exhibited significant strain-rate sensitivities, which were three times higher than the strain-rate sensitivity of the aluminum 2024-T6 matrix. The strain-rate sensitivity of the aluminum 2024-T6 matrix composites rose obviously with increasing reinforcement content（up to 60%）, which agreed with that from the previous researches. But it decreased as the ceramic reinforcement content reached 65%. After high strain rates compression, a large number of dislocations and micro-cracks were found inside the matrix and the Ti B2 particles, respectively. These micro-cracks can accelerate the brittle fracture of the composites. The aluminum 2024-T6/Ti B2 composites showed various fracture characteristics and shear instability was the predominant failure mechanism under dynamic loading.

Effect of Strain－Rate Sensitivity on Deformation Localization in Porous Materials

The deformation localization in strain-rate sensitive porous materials is analyzed based on the lower bound approach proposed by the author. The retarding effect of material viscosity on deformation localization and the influence of the material strain-rate sensitivity factor on the critical strain to localized necking and the shear localization are investigated. Consideration concerning the material inhomogeneity and the void nucleation effect is also given. Finally the fracture strains of the plane strain tension specimens of AISI4340 steels are calculated and the results are compared with those of the experiment and of Gurson's equations.

The strain rate sensitive and anisotropic behavior of rare-earth magnesium alloy ZEK100 sheet

To overcome the limitation in formability at room temperature,manufacturers have developed magnesium alloys with remarkable properties by adding rare-earth elements.The rare-earth magnesium alloys behave differently from the conventional alloys,especially with respect to their coupled anisotropic and strain rate sensitive behavior.In the current work,such behavior of the rare-earth Mg alloy ZEK100 sheet at room temperature is investigated with the aid of the elastic viscoplastic self-consistent polycrystal plasticity model.Different strain rate sensitivities(SRSs)for various deformation modes are employed by the model to simulate the strain rate sensitive behaviors under different loading directions and loading rates.Good agreement between the experiments and simulations reveals the importance and necessity of using different SRSs for each deformation mode in hexagonal close-packed metals.Furthermore,the relative activities of each deformation mode and the texture evolution during different loadings are discussed.The anisotropic and strain rate sensitive behavior is ascribed to the various operating deformation modes with different SRSs during loading along different directions.

STRAIN RATE SENSITIVTTY OF POLYCRYSTALLINE AND SINGLE CRYSTAL NiAl

The compressive and tensile strain rate sensitivities of polycrystalline and single crystal NiAl have been evaluated at 877 ℃ which is well above DBTT. Samples were prepared to specific sizes by hot press consolidation of appropriate powder sizes and minimizing past consolidation thermal exposures. NiAl single crystals were grown in the [100]orientation using a modified Bridgeman technique. The yield and tensile strength of polycrystalline NiAl as a function of grain size generally follows a Hall-Petch type relationship . A tensile strain rate effect was found at strain rate of 1 to 10-4 sec-1. The strain rate sensitivity coefficient, m,in the equation of σ = Kε is in the range of 0. 10 to 0. 13. The highest strain rate (1 sec-1) resulted in significantly higher strengths and little or no observed ductility. Compressive strain rate testing al strain rate of 10-5to 10-2 sec-1 and at temperature of 1050°to 1250°K was conducted both for polycrystalline and for single crystal NiAl. The calculated stress exponents and the activation energy for creep were compared with the reference data.

Uniaxial compressive behavior of equal channel angular pressing Al at wide temperature and strain rate range

Uniaxial compressive experiments of ultrafine-grained Al fabricated by equal channel angular pressing(ECAP) method were performed at wide temperature and strain rate range. The influence of temperature on flow stress, strain hardening rate and strain rate sensitivity was investigated experimentally. The results show that both the effect of temperature on flow stress and its strain rate sensitivity of ECAPed Al is much larger than those of the coarse-grained Al. The temperature sensitivity of ultrafine-grained Al is comparatively weaker than that of the coarse-grained Al. Based on the experimental results, the apparent activation volume was estimated at different temperatures and strain rates. The forest dislocation interactions is the dominant thermally activated mechanism for ECAPed Al compressed at quasi-static strain rates, while the viscous drag plays an important role at high strain rates.

Effect of strain rate on the compressive deformation behaviors of lotus-type porous copper

Lotus-type porous copper was fabricated by unidirectional solidification, and compressive experiments were subsequently conducted in the strain rate range of 10-3-2400 s-1 with the compressive direction parallel to the pores. A GLEEBLE-1500 thermal-mechanical simulation system and a split Hopkinson pressure bar （SHPB） were used to investigate the effect of strain rate on the compressive deforma-tion behaviors of lotus-type porous copper. The influence mechanism of strain rate was also analyzed by the strain-controlling method and by high-speed photography. The results indicated that the stress-strain curves of lotus-typed porous copper consist of a linear elastic stage, a plateau stage, and a densification stage at various strain rates. At low strain rate （〈1.0 s^-1）, the strain rate had little influence on the stress-strain curves; but when the strain rate exceeded 1.0 s^-1, it was observed to strongly affect the plateau stage, showing obvious strain-rate-hardening characteristics. Strain rate also influenced the densification initial strain. The densification initial strain at high strain rate was less than that at low strain rate. No visible inhomogeneous deformation caused by shockwaves was observed in lotus-type porous copper during high-strain-rate deformation. However, at high strain rate, the bending deformation characteristics of the pore walls obviously differed from those at low strain rate, which was the main mechanism by which the plateau stress exhibited strain-rate sensitivity when the strain rate exceeded a certain value and exhibited less densification initial strain at high strain rate.

Material embrittlement in high strain-rate loading

Material embrittlement is often encountered in machining,heat treatment,hydrogen and lowtemperature conditions among which machining is strain-rate related.More strain-rate evoked embrittlement is expected in material loading processes,such as in high-speed machining and projectile penetration.In order to understand the fundamental mechanisms of the strain-rate evoked material embrittlement,this study is concerned with the material responses to loading at high strain-rates.It then explores the strain-rate evoked material embrittlement and fragmentation during high strain-rate loading processes and evaluates various empirical and physical models from different researchers for the assessment of the material embrittlement.The study proposes strain-rate sensitivity for the characterization of material embrittlement and the concept of the pseudo embrittlement for material responses to very high strain-rates.A discussion section is arranged to explore the underlying mechanisms of the strain-rate evoked material embrittlement and fragmentation based on dislocation kinetics.

Annealing and strain rate effects on the mechanical behavior of ultrafine-grained iron produced by SPD

Thermal stability and strain rate sensitivity of ultrafine-grained(UFG)Fe produced by severe plastic deformation(SPD)were investigated.The UFG Fe was processed by equal-channel angular pressing(ECAP)via route Bc.After 6 passes,the grain size of UFG Fe reaches 600 nm, as confirmed by means of electron back scatter diffraction(EBSD).Examination of micro-hardness and grain size of UFG Fe as a function of post-ECAP annealing temperature shows a transition from recovery to recrystallization.The critical transition temperature is approximately 500℃,and the material has a bimodal structure after annealing at this temperature.Deformation behaviors of ECAP Fe and ECAP + annealing Fe were studied under both quasi-static and dynamic compressive loadings.The UFG iron shows increased strength and reduced strain rate sensitivity compared with its coarse-grained counterparts.The appropriate post-ECAP annealing can increase strain hardening ability and cancel out thermal softening effect with only a small loss of strength under dynamic loading.

Creep rate sensitivities of materials by a depth-sensing indentation technique

The strain rate sensitivity to creep of single crystal Cu（110）, metal tantalum, and 128°Y-X LiNbO3 piezoelectric single crystal were measured at room temperature by MTS Nanoindenter XP. Among the three kinds of materials studied, Cu showed the highest degree of resistance to creep-induced deformation, which is followed by Ta, while the LiNbO3 single crystal deformed more readily than the others. The values of the steady-state strain rate sensitivities determined by the indentation methods are in the range of 0.002-0.006, 0.02-0.06 and 0.02-0.03 for Cu, Ta, and LiNbO3, respectively. The mechanisms for the indentation-induced creeping behavior and the factors that influenced the creeping are discussed.

Effect of Strain Rate on Tensile Behavior of Sn-9Zn-xAg-ySb;{(x, y) = (0.2, 0.6), (0.2, 0.8), (0.6, 0.2), (0.8, 0.2)} Lead-Free Solder Alloys

The tensile properties of Sn-9Zn-xAg-ySb;{(x, y) = (0.2, 0.6), (0.2, 0.8), (0.6, 0.2), (0.8, 0.2)} lead-free solders were investigated. All the test samples were annealed at 150°C for 1 hour. The tests are carried out at room temperature at the strain rate of 4.17 × 10-3 s-1, 20.85 × 10-3 s-1, and 208.5 × 10-3 s-1. It is seen that the tensile strength increases and the ductility decrease with increasing the strain rate over the investigated range. From the strain rate change test results, the strain sensitivity values are found in the range of 0.0831 to 0.1455 due to the addition of different alloying elements.

Effects of Strain Rate and Texture on the Tensile Behavior of Pre-strained NiCr Microwires

The stress–strain behavior and strain rate sensitivity of pre-strained Ni80Cr20（Ni20Cr） were studied at strain rates from 4.8×10^（–4）s^（–1） to 1.1×10^（–1）s^（–1）. Specimens were prepared through cold drawing with abnormal plastic deformation. The texture of the specimen was characterized using electron backscatter diffraction. Results revealed that the ultimate tensile strength and ductility of the pre-strained Ni20Cr microwires simultaneously increased with increasing strain rate. Twinning-induced negative strain rate sensitivity was discovered. Positive strain rate sensitivity was present in fracture flow stress, whereas negative strain rate sensitivity was detected in flow stress values of σ_（0.5%） and σ_（1%）. Tensile test of the pre-strained Ni20Cr showed that twinning deformation predominated, whereas dislocation slip deformation dominated when twinning deformation reached saturation. The trends observed in the fractions of 2°-5°, 5°-15°, and 15°-180° grain boundaries confirmed that twinning deformation dominated the first stage.

A QUASI-FLOW CONSTITUTIVE MODEL WITH STRAIN-RATE DEPENDENCE

In this paper,the proposed is a quasi-flow constitutive model with strain-rate sen- sitivity for elastic plastic large deformation.The model is based on the Quasi-flow Corner theory, and is suitable for the sheet metal forming process simulation with a variable punch machine velocity. Uniaxial tensile tests and deep-drawing tests of a circular blank with square punch are carried out and numerically simulated.The consistency between the experimental and the numerically simulated results shows the validity of the present new constitutive model.

Advanced test methods of material property characterization:high strain-rate testing and experimental simulation of multiaxial stress states

Optimum utilization of the loading capability of engineering materials is an important and active contribution to protect nature's limited resources,and it is the key for economic design methods.In order to make use of the materials' resources,those must be known very well;but conventional test methods will offer only limited informational value.The range of questions raised is as wide as the application of engineering materials,and partially they are very specific.The development of huge computer powers enables numeric modelling to simulate structural behaviour in rather complex loading environments-so the real material behaviour is known under the given loading conditions.Here the art of material testing design starts.To study the material behaviour under very distinct and specific loading conditions makes it necessary to simulate different temperature ranges,loading speeds, environments etc.and mostly there doesn't exist any commonly agreed test standard.In this contribution two popular,non-standard test procedures and test systems will be discussed on the base of their application background,special design features as well as test results and typically gained information:The demand for highspeed tests up to 1000 s^(-1) of strain rate is very specific and originates primarily in the automotive industry and the answers enable CAE analysis of crashworthiness of vehicle structures under crash conditions.The information on the material behaviour under multiaxial loading conditions is a more general one.Multiaxial stress states can be reduced to an equivalent stress,which allows the evaluation of the material's constraint and criticality of stress state.Both discussed examples shall show that the open dialogue between the user and the producer of testing machines allows custom-tailored test solutions.

钛合金的 SRCI 超塑性及其计算机优化

本文简略介绍了钛合金的应变速率循环诱发超塑性，并着重讨论了它的计算机优化的原理和实验方法。实验结果表明，未经细化处理的钛合金在应变速率循环的变形方式下具有比常规超塑性实验更显著的超塑性，而通过计算机优化可以进一步挖掘材料的潜力，获得更为优良的超塑性。这一新的研究方法为探求超塑性的最佳变形模式开辟一条崭新的途径。

Understanding roof deformation mechanics and parametric sensitivities of coal mine entries using the discrete element method

Although conventional coal mine designs are conservative regarding pillar strength,local failures such as roof-falls and pillar bursts still affect mine safety and operations.Previous studies have identified that discontinuous,layered roof materials have some self-supporting capacity.This research is a preliminary step towards understanding these mechanics in coal-measure rocks.Although others have considered broad conceptual models and simplified analogs for mine roof behavior,this study presents a unique numerical model that more completely represents in-situ roof conditions.The discrete element method(DEM)is utilized to conduct a parametric analysis considering a range of in-situ stress ratios,material properties,and joint networks to determine the parameters controlling the stability of single-entries modeled in two-dimensions.Model results are compared to empirical observations of roof-support effectiveness(ARBS)in the context of the coal mine roof rating(CMRR)system.Results such as immediate roof displacement,overall stability,and statistical relationships between model parameters and outcomes are presented herein.Potential practical applications of this line of research include:(1)roof-support optimization for a range of coal-measure rocks,(2)establishment of a relationship between roof stability and pillar stress,and(3)determination of which parameters are most critical to roof stability and therefore require concentrated evaluation.

Strain-hardening and warm deformation behaviors of extruded Mg-Sn-Yb alloy sheet

Strain-hardening and warm deformation behaviors of extruded Mg-2Sn-0.5Yb alloy(at.%)sheet were investigated in uniaxial tensile test at temperatures of 25-250 ℃ and strain rates of 1×10^(−3) s^(−1)-0.1 s^(−1).The data fit with the Kocks-Mecking type plots were used to show different stages of strain hardening.Besides III-stage and IV-stage,the absence of the II-stage strain hardening at room temperature should be related to the sufficient dynamic recrystallization during extrusion.The decrease of strain hardening ability of the alloy after yielding was attributed to the reduction of dislocation density with increasing testing temperature.Strain rate sensitivity(SRS)was significantly enhanced with increasing temperature,and the corresponding m-value was calculated as 0.07-0.12,which indicated that the deformation mechanism was dominated by the climb-controlled dislocation creep at 200 ℃.Furthermore,the grain boundary sliding(GBS)was activated at 250 ℃,which contributed to the higher SRS.The activation energy was calculated as 213.67 kJ mol^(−1),which was higher than that of lattice diffusion or grain boundary self-diffusion.In addition,the alloy exhibited a quasi superplasticity at 250 ℃ with a strain rate of 1×10^(−3) s^(−1),which was mainly related to the fine microstructure and the presence of the Mg2Sn and Mg2(Sn,Yb)particles.