Hypoeutectic and hypereutectic Al2O3-ZrO2 multiphase ceramics-lined composite pipes were produced by using the gravitational separation self-propagate high-temperature synthesis （SHS） process. The microstructure of ...Hypoeutectic and hypereutectic Al2O3-ZrO2 multiphase ceramics-lined composite pipes were produced by using the gravitational separation self-propagate high-temperature synthesis （SHS） process. The microstructure of the ceramics was observed by means of SEM and EPMA. The fracture toughness of the multiphase ceramics was tested by using the Vickers indentation method. The fracture toughness of hypoeutectic Al2O3-ZrO2 multiphase ceramics is 15.96 MPa·m^1/2 and that of hypoeutectic Al2O3-ZrO2 multiphase ceramics is 15.23 MPa·m^1/2. The toughening mechanisms were systematically investigated by means of SEM and XRD. The results show that the bridging toughening mechanism, stress induced ZrO2 transformation toughening mechanism, and microcrack toughening mechanism are the predominant toughening mechanism.展开更多
The addition of superelastic NiTi to electroless Ni-P coating has been found to toughen the otherwise brittle coatings in static loading conditions, though its effect on erosion behaviour has not yet been explored. In...The addition of superelastic NiTi to electroless Ni-P coating has been found to toughen the otherwise brittle coatings in static loading conditions, though its effect on erosion behaviour has not yet been explored. In the present study, spherical WC-Co erodent particles were used in single particle impact testing of Ni-P-nano-NiTi composite coatings on API X100 steel substrates at two average velocities—35 m/s and 52 m/s. Erosion tests were performed at impact angles of 30°, 45°, 60°, and 90°. The effect of NiTi concentration in the coating was also examined. Through examination of the impact craters and material response at various impact conditions, it was found that the presence of superelastic NiTi in the brittle Ni-P matrix hindered the propagation of cracks and provided a barrier to crack growth. The following toughening mechanisms were identified: crack bridging and deflection, micro-cracking, and transformation toughening.展开更多
The high-temperature deformation strengthening and toughening mechanisms of titanium alloys have been investigated in this paper. The materials processed by this method produce a new tri-modal microstrvcture, which co...The high-temperature deformation strengthening and toughening mechanisms of titanium alloys have been investigated in this paper. The materials processed by this method produce a new tri-modal microstrvcture, which consists of 10-20% equiaxed alpha, streaky alpha and transformed beta matrix. It is found that the higher ductility of tri-modal microstructure is attributed to the equiaxed alpha's coopemtive slip and coordinated deformation with the transformed beta matrix. The streaky alpha phases not only increase the strength and creep properties, but also increase the fracture toughness. Propagating along grain boundaries between two neighboring streaky alpha phases, cracks in tri-modal microstructure make a more tortuous way, and then the materials show a higher fracture toughness. This new method is applicable to α, near α,α+β and near β titanium alloys.展开更多
In recent decades, many additives with different characteristics have been applied to strengthen and toughen Al2O3-based ceramic cutting tool materials. Among them, SiC whiskers and SiC nanoparticles showed excellent ...In recent decades, many additives with different characteristics have been applied to strengthen and toughen Al2O3-based ceramic cutting tool materials. Among them, SiC whiskers and SiC nanoparticles showed excellent performance in improving the material properties. While no attempts have been made to add SiC whiskers and SiC nanoparticles together into the ceramic matrix and the synergistically toughening effects of them have not been studied. An Al2O3-SiCw-SiC np advanced ceramic cutting tool material is fabricated by adding both one-dimensional SiC whiskers and zero-dimensional SiC nanoparticles into the Al2O3 matrix with an effective dispersing and mixing process. The composites with 25 vol% SiC whiskers and 25 vol% SiC nanoparticles alone are also investegated for comparison purposes. Results show that the Al2O3-SiCw-SiCnp composite with both 20 vo1% SiC whiskers and 5 vol% SiC nanoparticles additives have much improved mechanical properties. The flexural strength of Al2O3-SiCw-SiCnp is 730＋ 95 MPa and fracture toughness is 5.6 ± 0.6 MPa.m1/2. The toughening and strengthening mechanisms of SiC whiskers and nanoparticles are studied when they are added either individually or in combination. It is indicated that when SiC whiskers and nanoparticles are added together, the grains are further refined and homogenized, so that the microstructure and fracture mode ratio is modified. The SiC nanoparticles are found helpful to enhance the toughening effects of the SiC whiskers. The proposed research helps to enrich the types of ceramic cutting tool and is benefit to expand the application range of ceramic cutting tool.展开更多
Phenolic foams(PFs)as thermal insulation material with outstanding flame retardancy are required to match society’s ever-expanding safety expectations;however,a trade-off exists between flame retardancy and toughness...Phenolic foams(PFs)as thermal insulation material with outstanding flame retardancy are required to match society’s ever-expanding safety expectations;however,a trade-off exists between flame retardancy and toughness.Here,for the first time,we synthesized a novel reactive phosphorus-containing tung-oil-based derivative and used it to toughen PF,resulting in PFs with a combination of excellent mechanical properties and flame retardancy.Compared with pure PF,the modified PFs exhibit enhanced mechanical properties,with specific compressive and flexural strengths as high as 5.67 MPa and 12.46 MPa,which represent increases of 90.67%and 178.7%over those of pure PF,respectively.Meanwhile,the limiting oxygen index(LOI)values of the modified PFs are improved as much as 40.83%.Scanning electron microscopy micrographs show that the microstructure of the modified PFs is better than that of pure PF,with a more uniform cell morphology,a narrower pore size distribution range,and a smaller average pore size,all of which are beneficial to the foam’s mechanical properties.This study provides a scientific paradigm for the development of advanced PFs based on renewable biological resources.展开更多
Presents a toughened epoxy risen based on diglycidylether of bisphenol A (DGEBA) cured with ethylene diamine (EDA) and modified with a carboxyl terminated acrylonitrile butadiene (CTBN), studies morphologies with diff...Presents a toughened epoxy risen based on diglycidylether of bisphenol A (DGEBA) cured with ethylene diamine (EDA) and modified with a carboxyl terminated acrylonitrile butadiene (CTBN), studies morphologies with different rubber content and analyses the influence of rubber phase morphology corresponding to different rubber contents on mechanical properties (elastic modulus, uniaxial compression yield stress, shearing strength, uneven tensile strength, critical stress intensity factor K ic and strain energy release rate G ic ) of toughened epoxies.展开更多
A detailed fracture mechanics analysis of bridge-toughening in a fiber reinforced composite is presented in this paper. The integral equation governing bridge-toughening as well as crack opening displacement (COD) for...A detailed fracture mechanics analysis of bridge-toughening in a fiber reinforced composite is presented in this paper. The integral equation governing bridge-toughening as well as crack opening displacement (COD) for the composite with interfacial layer is derived from the Castigliano's theorem and interface shear-lag model. A numerical result of the COD equation is obtained using the iteration solution of the second Fredholm integral equation. In order to investigate the effect of various parameters on the toughening, an approximate analytical solution of the equation is present and its error analysis is performed, which demonstrates the approximate solution to be appropriate. A parametric study of the influence of the crack length, interfacial shear modules, thickness of the interphase, fiber radius, fiber volume fraction and properties of materials on composite toughening is therefore carried out. The results are useful for experimental demonstration and toughening design including the fabrication process of the composite.展开更多
The mullite-SiC castables for coke dry quenching（CDQ）furnace corbel pillar were prepared by taking mullite and silicon carbide as aggregates,silicon carbide powder,fused silica powder,α-Al2O3powder and silica fume ...The mullite-SiC castables for coke dry quenching（CDQ）furnace corbel pillar were prepared by taking mullite and silicon carbide as aggregates,silicon carbide powder,fused silica powder,α-Al2O3powder and silica fume as matrix,calcium aluminate cement as binding system,and extra-adding steel fibers to extend the CDQ furnace refractory life.The effects of steel fiber types（melt pumping meniscus,cut straight,wavy indentation,cold-drawn hook）and steel fiber extra-additions（0,1%,2%,3%by volume）on the properties of mullite-SiC castables were investigated.Then the toughening mechanism of steel fiber in the castables was analyzed according to the load-displacement curves.The results show that：（1）the toughening effects of the melt pumping meniscus steel fiber with rough surface and colddrawn hook steel fiber with strong anchoring effect with the matrix are better than those of cut straight steel fiber and wavy indentation steel fiber;（2）the suitable amount of steel fiber（less than 2%）in mullite-SiC castables not only significantly improves the mechanical properties,thermal shock resistance and wearing resistance,but also improves the fracture energy by 49.0%and slows the crack growth;（3）the bond strength and mechanical anchoring force between steel fiber and castable interface are key elements of steel fiber reinforced castables.展开更多
Achieving high strength,deformability and toughness in polymers is important for practical industrial applications.This has remained challenging because of the mutually opposing effects of improvements to each of thes...Achieving high strength,deformability and toughness in polymers is important for practical industrial applications.This has remained challenging because of the mutually opposing effects of improvements to each of these properties.Here,a self-assembling nacre-like polymer composite is designed to achieve ex-tremely tough with increasing strength.This special design significantly improved polymer’s mechanical properties,including an ultra-high fracture strain of 1180%,a tensile strength of 55.4 MPa and a toughness of 506.9 MJ/m^(3),which far exceed the highest values previously reported for polymer composites.This ex-cellent combination of properties can be attributed to a novel toughening mechanism,achieved by the synergy of the domain-limiting effect of metallic glass fragments with the strain-gradient-induced orien-tation and crystallisation within the polymer during stretching.Our approach opens a promising avenue for designing robust polymer materials in armour and aerospace engineering for a range of innovative applications.展开更多
In this paper, the concept of incorporating core–shell structured units as secondary phases totoughen Al_(2)O_(3) ceramics is proposed. Al_(2)O_(3) composite ceramics toughened by B_(4)C@TiB_(2) core–shellunits are ...In this paper, the concept of incorporating core–shell structured units as secondary phases totoughen Al_(2)O_(3) ceramics is proposed. Al_(2)O_(3) composite ceramics toughened by B_(4)C@TiB_(2) core–shellunits are successfully synthesized using a combination of molten salt methodology and spark plasmasintering. The synthesis of B_(4)C@TiB_(2) core–shell toughening units stems from the prior production ofcore–shell structural B_(4)C@TiB_(2) powders, and this core–shell structure is effectively preserved withinthe Al_(2)O_(3) matrix after sintering. The B_(4)C@TiB_(2) core–shell toughening unit consists of a micron-sizedB4C core enclosed by a shell approximately 500 nm in thickness, composed of numerous nanosizedTiB2 grains. The regions surrounding these core–shell units exhibit distinct geometric structures andencompass multidimensional variations in phase composition, grain dimensions, and thermal expansioncoefficients. Consequently, intricate stress distributions emerge, fostering the propagation of cracks inmultiple dimensions. This behavior consumes a considerable amount of crack propagation energy,thereby enhancing the fracture toughness of the Al_(2)O_(3) matrix. The resulting Al_(2)O_(3) composite ceramicsdisplay relative density of 99.7%±0.2%, Vickers hardness of 21.5±0.8 GPa, and fracture toughness6.92±0.22 MPa·m1/2.展开更多
文摘Hypoeutectic and hypereutectic Al2O3-ZrO2 multiphase ceramics-lined composite pipes were produced by using the gravitational separation self-propagate high-temperature synthesis （SHS） process. The microstructure of the ceramics was observed by means of SEM and EPMA. The fracture toughness of the multiphase ceramics was tested by using the Vickers indentation method. The fracture toughness of hypoeutectic Al2O3-ZrO2 multiphase ceramics is 15.96 MPa·m^1/2 and that of hypoeutectic Al2O3-ZrO2 multiphase ceramics is 15.23 MPa·m^1/2. The toughening mechanisms were systematically investigated by means of SEM and XRD. The results show that the bridging toughening mechanism, stress induced ZrO2 transformation toughening mechanism, and microcrack toughening mechanism are the predominant toughening mechanism.
文摘The addition of superelastic NiTi to electroless Ni-P coating has been found to toughen the otherwise brittle coatings in static loading conditions, though its effect on erosion behaviour has not yet been explored. In the present study, spherical WC-Co erodent particles were used in single particle impact testing of Ni-P-nano-NiTi composite coatings on API X100 steel substrates at two average velocities—35 m/s and 52 m/s. Erosion tests were performed at impact angles of 30°, 45°, 60°, and 90°. The effect of NiTi concentration in the coating was also examined. Through examination of the impact craters and material response at various impact conditions, it was found that the presence of superelastic NiTi in the brittle Ni-P matrix hindered the propagation of cracks and provided a barrier to crack growth. The following toughening mechanisms were identified: crack bridging and deflection, micro-cracking, and transformation toughening.
文摘The high-temperature deformation strengthening and toughening mechanisms of titanium alloys have been investigated in this paper. The materials processed by this method produce a new tri-modal microstrvcture, which consists of 10-20% equiaxed alpha, streaky alpha and transformed beta matrix. It is found that the higher ductility of tri-modal microstructure is attributed to the equiaxed alpha's coopemtive slip and coordinated deformation with the transformed beta matrix. The streaky alpha phases not only increase the strength and creep properties, but also increase the fracture toughness. Propagating along grain boundaries between two neighboring streaky alpha phases, cracks in tri-modal microstructure make a more tortuous way, and then the materials show a higher fracture toughness. This new method is applicable to α, near α,α+β and near β titanium alloys.
基金Supported by National Natural Science Foundation of China(Grant No.51175305)
文摘In recent decades, many additives with different characteristics have been applied to strengthen and toughen Al2O3-based ceramic cutting tool materials. Among them, SiC whiskers and SiC nanoparticles showed excellent performance in improving the material properties. While no attempts have been made to add SiC whiskers and SiC nanoparticles together into the ceramic matrix and the synergistically toughening effects of them have not been studied. An Al2O3-SiCw-SiC np advanced ceramic cutting tool material is fabricated by adding both one-dimensional SiC whiskers and zero-dimensional SiC nanoparticles into the Al2O3 matrix with an effective dispersing and mixing process. The composites with 25 vol% SiC whiskers and 25 vol% SiC nanoparticles alone are also investegated for comparison purposes. Results show that the Al2O3-SiCw-SiCnp composite with both 20 vo1% SiC whiskers and 5 vol% SiC nanoparticles additives have much improved mechanical properties. The flexural strength of Al2O3-SiCw-SiCnp is 730＋ 95 MPa and fracture toughness is 5.6 ± 0.6 MPa.m1/2. The toughening and strengthening mechanisms of SiC whiskers and nanoparticles are studied when they are added either individually or in combination. It is indicated that when SiC whiskers and nanoparticles are added together, the grains are further refined and homogenized, so that the microstructure and fracture mode ratio is modified. The SiC nanoparticles are found helpful to enhance the toughening effects of the SiC whiskers. The proposed research helps to enrich the types of ceramic cutting tool and is benefit to expand the application range of ceramic cutting tool.
基金from the Fundamental Research Funds for the Central Non-profit Research Institution of CAF(No.CAFYBB2018MA001).
文摘Phenolic foams(PFs)as thermal insulation material with outstanding flame retardancy are required to match society’s ever-expanding safety expectations;however,a trade-off exists between flame retardancy and toughness.Here,for the first time,we synthesized a novel reactive phosphorus-containing tung-oil-based derivative and used it to toughen PF,resulting in PFs with a combination of excellent mechanical properties and flame retardancy.Compared with pure PF,the modified PFs exhibit enhanced mechanical properties,with specific compressive and flexural strengths as high as 5.67 MPa and 12.46 MPa,which represent increases of 90.67%and 178.7%over those of pure PF,respectively.Meanwhile,the limiting oxygen index(LOI)values of the modified PFs are improved as much as 40.83%.Scanning electron microscopy micrographs show that the microstructure of the modified PFs is better than that of pure PF,with a more uniform cell morphology,a narrower pore size distribution range,and a smaller average pore size,all of which are beneficial to the foam’s mechanical properties.This study provides a scientific paradigm for the development of advanced PFs based on renewable biological resources.
文摘Presents a toughened epoxy risen based on diglycidylether of bisphenol A (DGEBA) cured with ethylene diamine (EDA) and modified with a carboxyl terminated acrylonitrile butadiene (CTBN), studies morphologies with different rubber content and analyses the influence of rubber phase morphology corresponding to different rubber contents on mechanical properties (elastic modulus, uniaxial compression yield stress, shearing strength, uneven tensile strength, critical stress intensity factor K ic and strain energy release rate G ic ) of toughened epoxies.
基金National Natural Science Foundatjon and China Postdoctoral Scjence Fbundation
文摘A detailed fracture mechanics analysis of bridge-toughening in a fiber reinforced composite is presented in this paper. The integral equation governing bridge-toughening as well as crack opening displacement (COD) for the composite with interfacial layer is derived from the Castigliano's theorem and interface shear-lag model. A numerical result of the COD equation is obtained using the iteration solution of the second Fredholm integral equation. In order to investigate the effect of various parameters on the toughening, an approximate analytical solution of the equation is present and its error analysis is performed, which demonstrates the approximate solution to be appropriate. A parametric study of the influence of the crack length, interfacial shear modules, thickness of the interphase, fiber radius, fiber volume fraction and properties of materials on composite toughening is therefore carried out. The results are useful for experimental demonstration and toughening design including the fabrication process of the composite.
文摘The mullite-SiC castables for coke dry quenching（CDQ）furnace corbel pillar were prepared by taking mullite and silicon carbide as aggregates,silicon carbide powder,fused silica powder,α-Al2O3powder and silica fume as matrix,calcium aluminate cement as binding system,and extra-adding steel fibers to extend the CDQ furnace refractory life.The effects of steel fiber types（melt pumping meniscus,cut straight,wavy indentation,cold-drawn hook）and steel fiber extra-additions（0,1%,2%,3%by volume）on the properties of mullite-SiC castables were investigated.Then the toughening mechanism of steel fiber in the castables was analyzed according to the load-displacement curves.The results show that：（1）the toughening effects of the melt pumping meniscus steel fiber with rough surface and colddrawn hook steel fiber with strong anchoring effect with the matrix are better than those of cut straight steel fiber and wavy indentation steel fiber;（2）the suitable amount of steel fiber（less than 2%）in mullite-SiC castables not only significantly improves the mechanical properties,thermal shock resistance and wearing resistance,but also improves the fracture energy by 49.0%and slows the crack growth;（3）the bond strength and mechanical anchoring force between steel fiber and castable interface are key elements of steel fiber reinforced castables.
基金This work was financially supported by the Shenzhen-Hong Kong Science and Technology Innovation Cooperation Zone Shen-zhen Park Project(No.HZQB-KCZYB-2020030)the RGC Gen-eral Research Fund(No.AoE/M-402/20,CityU 11209918)+1 种基金the RGC Theme-based Research Scheme(No.T13-402/17-N)the Ma-jor Program of Changsha Science and Technology Project(No.kh2003023).
文摘Achieving high strength,deformability and toughness in polymers is important for practical industrial applications.This has remained challenging because of the mutually opposing effects of improvements to each of these properties.Here,a self-assembling nacre-like polymer composite is designed to achieve ex-tremely tough with increasing strength.This special design significantly improved polymer’s mechanical properties,including an ultra-high fracture strain of 1180%,a tensile strength of 55.4 MPa and a toughness of 506.9 MJ/m^(3),which far exceed the highest values previously reported for polymer composites.This ex-cellent combination of properties can be attributed to a novel toughening mechanism,achieved by the synergy of the domain-limiting effect of metallic glass fragments with the strain-gradient-induced orien-tation and crystallisation within the polymer during stretching.Our approach opens a promising avenue for designing robust polymer materials in armour and aerospace engineering for a range of innovative applications.
基金This work was financially supported by the Natural Science Foundation of Hebei Province(Nos.E2021402004,F2020402010,and E2020402075)Central Government Guided Local Science and Technology Development Fund Project(No.226Z1101G)+1 种基金Three Talent Project of Hebei Province(No.A202101019)Postgraduate Innovation Ability Training funding Project of Hebei Province(No.CXZZSS2023120).
文摘In this paper, the concept of incorporating core–shell structured units as secondary phases totoughen Al_(2)O_(3) ceramics is proposed. Al_(2)O_(3) composite ceramics toughened by B_(4)C@TiB_(2) core–shellunits are successfully synthesized using a combination of molten salt methodology and spark plasmasintering. The synthesis of B_(4)C@TiB_(2) core–shell toughening units stems from the prior production ofcore–shell structural B_(4)C@TiB_(2) powders, and this core–shell structure is effectively preserved withinthe Al_(2)O_(3) matrix after sintering. The B_(4)C@TiB_(2) core–shell toughening unit consists of a micron-sizedB4C core enclosed by a shell approximately 500 nm in thickness, composed of numerous nanosizedTiB2 grains. The regions surrounding these core–shell units exhibit distinct geometric structures andencompass multidimensional variations in phase composition, grain dimensions, and thermal expansioncoefficients. Consequently, intricate stress distributions emerge, fostering the propagation of cracks inmultiple dimensions. This behavior consumes a considerable amount of crack propagation energy,thereby enhancing the fracture toughness of the Al_(2)O_(3) matrix. The resulting Al_(2)O_(3) composite ceramicsdisplay relative density of 99.7%±0.2%, Vickers hardness of 21.5±0.8 GPa, and fracture toughness6.92±0.22 MPa·m1/2.
