Effect of γ' formation and strengthening elements on microstructures and stress rupture property of single crystal super-alloys

An investigation was carried out to study the effects of γ' formation and strengthening elements (Al, Ti and Ta) on the microstructure and stress rupture properties of nickel base single crystal super-alloys.The results show that with the increase of γ' formation and strengthening elements, the percentage of γ-γ' eutectic and the misfit degree of γ/γ' increases.Detailed microstructural analysis revealed that with the increase of γ' forming element content, the morphology of γ' changed from spherical to cubic, then irregular shape; and the size of γ' increases gradually.Excessive γ' formation and strengthening elements will lead to the precipitation of μ phase during stress rupture tests.The alloy with 5wt.%Al, 1wt.%Ti and 6wt.%Ta has the best stress rupture property.

Microstructural change and stress rupture property of Nimonic 105 superalloy for advanced ultra-supercritical power plants

Microstructural change,stress rupture property,deformation and fracture mechanisms of Nimonic 105 superalloy at 750℃have been studied.Experimental results showed that the stress rupture strength of the alloy at 750℃ for 10^(5)h is about 200 MPa.γ'precipitates and M_(23)C_(6)carbides grew gradually with prolonging the rupture time,while no significant change was observed in MC carbide morphology.After stress rupture test at 750℃ and 250 MPa for 23,341 h,a transition from spherical to cuboidal morphology of γ'precipitates was found,and nearly continuous chains of M_(23)C_(6)carbides formed on the grain boundary.Orowan looping and strongly coupled dislocation pairs cutting and microtwinning were the dominant deformation mechanisms at 750℃ and 350-450 MPa,while the main deformation mode was Orowan looping at 750℃ and 250 MPa.The failure of the alloy was mainly attributed to the nucleation,growth and interlinkage of voids.

Effect of Ru on stress rupture properties of nickel-based single crystal superalloy at high temperature

Two experimental single crystal superalloys, Ru-free alloy and Ru-containing alloy with [001] orientation, other alloying element contents being basically kept same, were cast in the directionally solidified furnace. The effect of Ru on the stress rupture properties of the single crystal superalloy was investigated at （980 ℃, 250 MPa）, （1100 ℃, 140 MPa） and （1120 ℃, 140 MPa）. The results show that Ru can enhance high temperature stress rupture properties of single crystal superalloy. The improvement effect of Ru addition on stress rupture properties decreases with increasing test temperature. The γ′ coarsening and rafting directionally are observed in Ru-free alloy and Ru-containing alloy after stress rupture test. Needle shaped TCP phases precipitated in both of alloys after stress rupture test at （1100 ℃, 140 MPa） and （1120 ℃, 140 MPa） and no TCP phase was observed in both of alloys after stress rupture test （980 ℃, 250 MPa）. The precipitate volume fraction of TCP phases is significantly decreased by the addition of Ru. At last, the relationship between the microstructure change with Ru addition and improvement of stress rupture properties was discussed.

Effect of Phosphorus on Stress Rupture Properties of GH4133 Ni-Base Superalloy

The effect of phosphorus on the stress rupture property of GH4133 alloy has been investigated and is compared with that of IN718 alloy. The GH4133 alloy is crept by dislocation movement. Phosphorus has a tendency to prolong the rupture life of some wrought superalloys by inhibiting the dislocation movement. If the phosphorus addition is too high, its effect on impairing the grain boundary cohesion overwhelms that on inhibiting the dislocation movement, and the life of the GH4133 alloy can be shortened. The two functions of inhibiting the dislocation movement and impairing the grain boundary cohesion determine that the optimum phosphorus content in the GH4133 alloy is around 0.011 wt pet. Phosphorus exhibits a greater effect on prolonging the rupture life of IN718 alloy than that of GH4133 alloy. The two alloys are crept by different mechanisms. The intergranular phosphorus-bearing phase is precipitated in the IN718 alloy, while not in the GH4133 alloy. The precipitation of the phosphorus bearing phase can balance the phosphorus segregation at the grain boundaries and allows a more remarkable effect of phosphorus on extending the rupture life of IN718 alloy.

EFFECT OF HEAT TREATMENT ON INTERMEDIATE TEMPERATURE STRESS RUPTURE PROPERTIES OF ALLOY K403

The standard heat treatment of cast nickel base superalloy K403 is the solid solution treatment of 1210℃/4h, air cooling. It is very difficult to meet the requirements of Aviation Standard HB5155, in which the stress rupture life at 750℃ and 645MPa is longer than 50h. The results showed that the intermediate temperature stress rupture properties impaired by treatment of 1210℃/4h were due to precipitation of too small γ′ phase(<0.2μm) in grains and absence of the secondary carbides at grain boundaries. Microstructure containing the intergranular M6C carbides with envelope of γ′ and the residual coarse γ′ was obtained by means of 1180℃/4h treatment, therefore the stress rupture life was obviously increased to meet the demand of HB5155. The effect of γ′ size was also discussed from the view point of deformation mechanism in this paper.

Effect of Nb content on microstructure stability and stress rupture properties of single crystal superalloy containing Re and Ru

Three experimental single crystal superalloys with 0%Nb,0.5%Nb,1.0%Nb were cast in the directionally solidified furnace,while other alloying element contents were basically kept unchanged.The effect of Nb on the microstructure,stability at1100°C and stress rupture properties at 1070°C and 160 MPa of the single crystal superalloy were investigated.The experiment results show that the primary dendrite arm spacing decreases and the volume fraction ofγ/γ′eutectic of the alloy increases with the increase of Nb content in the as-cast microstructures.The size ofγ′phase particles becomes small and uniform and the cubic shape does not obviously change with the increase of Nb content.The precipitating rate and volume fraction of TCP phases increase significantly with the increase of Nb content in the process of long term aging at 1100°C.The stress rupture lives increase and elongation decreases with increasing Nb content at 1070°C/160 MPa.At last,the relationship between the microstructures stability,stress rupture properties of the alloy and Nb content is discussed based on JMat Pro software and the lastest relevant database for single crystal superalloy.

Effect of stabilizing treatment on microstructure and stress rupture properties of phosphorus microalloyed Inconel 706 alloy

The microstructure and stress rupture properties of Inconel 706 alloy microalloyed with phosphorus are examined under stabilizing and unstabilizing heat treatment conditions.It was found that applying the stabilizing treatment resulted in a 98% increment in the stress rupture life and a 215% increment in the elongation tested at 650℃/690 MPa for the alloy compared to that under the unstabilizing heat treatment condition.The stabilizing treatment led to the precipitation of rod-shaped and needle-shaped n phases at the grain boundaries.Morphologies of γ'-γ" co-precipitates in the grain interior were noncompact form and compact form for the alloy under unstabilizing and stabilizing heat treatment conditions,respectively.Based on the microstructure characterizations,the improvement of stress rupture properties by the stabilizing treatment was attributed to the precipitation of n phases at the grain boundaries,which can hinder cracks initiation and propagation and relieve the stress concentration.

Effects of cerium addition on the microstructure and stress rupture properties of a new nickel-based cast superalloy

The microstructure and stress rupture properties of a new nickel-based cast superalloy were investigated with the cerium(Ce)additions of 0,19,50,96,150,and 300 ppm,respectively.The results indicated that Ce was mainly found in M C and M 23 C 6 carbides,and it was also found to exist in the form of cerium-rich phases or inclusions.According to the microstructure evidence,Ce promoted the formation of M C carbides and aggravated the inhomogeneity of M 23 C 6 carbides along grain boundaries.It was also identi-fied that the average sizes of primary and secondaryγ’phases all decreased with the rising Ce content.The acceleration of Ti,Nb,and C segregations during solidification was attributed to the influence of cerium on the variation of carbides along grain boundaries.The stress rupture life experienced a signifi-cant drop as the Ce content increased from 19 to 300 ppm.Explorations showed that the degradation was mainly attributed to the severe degradation of M C carbides and the easily forming micro-voids around them caused by the Ce addition.In addition to that,the increments in the inhomogeneous distribution of M 23 C 6 carbides at grain boundaries and the accelerated coarsening rate ofγ’phases both induced the fracture under complex stress conditions.

Microstructures and properties of transient liquid phase diffusion bonded joints of Ni_3Al-base superalloy

An investigation of transient liquid phase (TLP) diffusion bonding of a Ni 3Al base directionally solidified superalloy, IC6 alloy, was presented. The interlayer alloy employed was Ni Mo Cr B powder alloy. The results show that the microstructure of the TLP diffusion bonded joints is a combination of γ solid solution (or a γ+γ′ structure) and borides. With the bonding time increasing, the quantity of the borides both in bonding seam and adjacent zones is gradually reduced, and the joint stress rupture property is improved. The obtained stress rupture property of the TLP bonded joints is on a level with the transverse property of IC6 base materials. [

Effects of Dendritic Orientation on Stress Rupture Properties of DD6 Single Crystal Superalloy

DD6 single crystal superalloy slabs were prepared with seed method in the direetionally solidified furnace with high temperature gradient. The transverse stress rupture properties and fracture hehaviour of the alloy at 760 ℃/758 MPa, 850 ℃/550 MPa and 980 ℃/250 MPa were investigated and compared with those of longitudinal specimens. The transverse stress rupture lives are corresponding with the longitudinal stress rupture lives at 760 ℃/758 MPa and 850 ℃/550 MPa. The transverse stress rupture lives are slightly less than the longitudinal stress rupture lives at 980 ℃/ 250 MPa. The fracture mechanism of the transverse stress rupture of the alloy at 760 ℃/758 MPa shows quasi-cleav- age mode and the fracture mechanism at 980 ℃/250 MPa shows dimple mode, while the fracture mechanism at 850 ℃/ 550 MPa shows quasi-cleavage and dimple mixture mode. At higher temperature and lower stress, the microeracks are easier to initiate and interconnect in the transverse specimen than those in longitudinal specimen because there are interdendritic regions perpendicular to the axis of stress.

Effect of Hf on Stress Rupture Properties of DD6 Single Crystal Superalloy After Long Term Aging

The specimens of the second generation single crystal superalloy DD6 with different Hf contents were prepared in the directionally solidified furnace with a high temperature gradient. The long term aging of the specimens after full heat treatment was performed at 1040℃for 800 h. The effect of Hf on the microstructure and stress rupture properties under 980℃/250 MPa of the alloy after long term aging was investigated. The results show that the γ＇ coarsening and rafting and no topologically close packed phase （TCP） are observed in the microstructures of DD6 alloy with different Hf contents after aged at 1 040℃ for 800 h. It indicates that DD6 alloy with different Hf contents all possesses good microstructure stability. With increasing Hf content the rupture life after long term aging turns shorter and the elongation represents the increasing first and decreasing afterwards. The fracture mechanism of the alloy with different Hf contents at 980℃/250 MPa all shows dimple model. The influence of the microstructures on the stress rupture properties of the alloy is also discussed.

Effect of Co on Microstructure and Stress Rupture Properties of K4750 Alloy

The effects of substituting Co for Fe on the microstructure and stress rupture properties of K4750 alloy were studied.The microstructure of the alloy without Co(K4750 alloy)and the alloy containing Co(K4750-Co alloy)were analyzed.Substitution of Co for Fe inhibited the decomposition of MC carbide and the precipitation ofηphase during long-term aging treatment.In K4750-Co alloy,the morphology of MC carbide at the grain boundary(GB)remained dispersed blocky shape and noηphase was observed after aging at 750℃ for 3000 h.However,in K4750 alloy,almost all the MC carbides at GBs broke down into granular M23C6 carbide and needle-likeηphase.The addition of cobalt could delay the decomposition of MC carbides,which accordingly restricted the elemental supply for the formation ofηphase.The stress rupture tests were conducted on two alloys at 750℃/430 MPa.When Co is substituted for Fe in K4750 alloy,the stress rupture life increased from 164.10 to 264.67 h after standard heat treatment.This was mainly attributed to increased concentration of Al,Ti and Nb inγ’phase in K4750-Co alloy,which further enhanced the strengthening effect ofγ’phase.After aging at 750℃ for 3000 h,substitution of Co for Fe can also cause the stress rupture life at 750℃/430 MPa to increase from 48.72 to 208.18 h.The reason was mainly because MC carbide degradation andηphase precipitation in K4750 alloy,which promoted the initiation and propagation of micro-crack during stress rupture testing.

High Temperature Stress Rupture Anisotropy of a Ni-Based Single Crystal Superalloy

High temperature stress rupture anisotropies of a second generation Ni-base single crystal（SC） superalloy specimens with [001], [011] and [111] orientations under 900 ℃/445 MPa and 1100 ℃/100 MPa have been investigated in the present study, with attentions to the evolution of γ/γ′ microstructure observed by scanning electron microscopy and the dislocation configuration characterized by transmission electron microscopy in each oriented specimen. At 1100 ℃/100 MPa as well as 900 ℃/445 MPa, the single crystal superalloy exhibits obvious stress rupture anisotropic behavior. The [001] oriented specimen has the longest rupture lifetime at 900 ℃/445 MPa, and the [111] oriented sample shows the best rupture strength at 1100 ℃/100 MPa. While the [011] oriented specimen presents the worst rupture lifetime at each testing condition, its stress rupture property at 1100 ℃/100 MPa is clearly improved, compared with900 ℃/445 MPa. The evident stress rupture anisotropy at 900 ℃/445 MPa is mainly attributed to the distinctive movement way of dislocations in each oriented sample. Whereas, at 1100 ℃/100 MPa, together with the individual dislocation configuration, the evolution of γ/γ′ microstructure in each orientation also plays a key role in the apparent stress rupture anisotropy.

Microstructure evolution and stress rupture properties of K4750 alloys with various B contents during long-term aging

The relationship among B content,microstructure evolution and stress rupture properties of K4750 alloy during long-term aging were investigated.After aging at 800℃for 1000 h,the decomposition degree of MC carbides of K4750 alloys with 0 B,0.007 wt.%B and 0.010 wt.%B were basically identical,which indicated that B has no inhibition on MC carbide decomposition during long-term aging.The MC carbide decomposition was accompanied by the formation of M_(23)C_(6) carbides and a small number ofηphases,which was controlled by the outward diffusion of C and Ti combined with the inward diffusion of Ni and Cr from theγmatrix.In addition,M_(23)C_(6) carbides in boron-free alloy were in continuous chain and needle-likeηphases were precipitated near them,while M_(23)C_(6) carbides in boron-containing alloys remained in granular distribution and noηphases precipitation around them.Adding B could delay the agglomeration and coarsening of M_(23)C_(6) carbides during long-term aging,which was because the segregation of B at grain boundary retarded the diffusion of alloy elements,thus weakened the local fluctuation of chemical composition near grain boundary.The stress rupture samples of K4750 alloys with various B contents after aging at 800℃for 1000 h were tested at 750℃/380 MPa.The results indicated that the stress rupture properties of bo ron-containing alloys were significantly better than that of boron-free alloy,which could be attributed to the increase of grain boundary cohesion strength and the optimization of M_(23)C_(6) carbide distribution due to the addition of B.

Effects of Heat Treatment on Surface Recrystallization and Stress Rupture Properties of a Fourth-Generation Single-Crystal Superalloy after Grit Blasting

The specimens of a fourth-generation single-crystal superalloy were grit-blasted and heat-treated in vacuum at 1100, 1150, 1200, 1250 and 1300 °C for 4 h, respectively. Then, the microstructure and the stress rupture properties of the recrystallized alloy were investigated at 1150 °C/120 MPa. The results showed that a cellular recrystallization occurred in the surface layer after heating at 1100, 1150 and 1200 °C for 4 h. An equiaxed recrystallization formed as the specimen was heat-treated at 1300 °C for 4 h, while a mixed recrystallization occurred in the specimen heat-treated at 1250 °C for 4 h. The recrystallized depth clearly increased with a rise of the heat treatment temperature. The stress rupture life continuously decreased with a rise of the heat treatment temperature up to 1250 °C. Although the overall stress rupture life reduced to different degrees, the stress rupture life of specimen after heat treatment at 1300 °C was relatively high and intermediate between those of specimens treated at 1150 and 1200 °C. The fact that the stress rupture life reduced to different degrees after heat treatment can be attributed to the recrystallization of the surface layer and to the microstructure evolution of the interior of the specimen. The small γ’ phase precipitated again after heat treatment at 1300 °C for 4 h. So,the stress rupture life was relatively longer than that after heat treatment at 1200 or 1250 °C although the equiaxed recrystallization formed in the surface layer.

Effect of grain boundary precipitates on the stress rupture properties of K4750 alloy after long-term aging at 750℃for 8000 h

In K4750 alloy,the evolution of grain boundary(GB)precipitates,including the degradation of blocky MC carbide particles and the precipitation of granular/needle-likeηphase particles,were observed after longterm aging(LA)at 750℃for 8000 h.During MC degradation,the Ti and C released from the MC carbide combined with Ni and Cr,respectively,in theγ’matrix to formη-Ni_(3)Ti phase and Cr-rich M_(23)C_(6)carbide.Large amounts of granularηphase precipitated at GBs and the needle-likeηphase grew gradually from GBs toward the grain interior.Because of the growth of theηphase through absorbingγ’phase,γ-depleted zones were formed around theηphase.The evolution of the MC carbide andηphase was primarily responsible for the decrease of the stress rupture life and the increase of elongation.After an LA sample was tested at 750℃and 360 MPa,the residual strain distribution was investigated by electron backscatter diffraction(EBSD).The results showed that the residual strain mainly distributed at GBs,especially in the region of MC degradation and at the edges ofηphases,which was closely related to the appearance of phase interfaces.Microvoids/cracks easily initiated at phase interfaces,then easily extended along theγ-depleted zones,thus the stress rupture life of LA samples was substantially shorter than that of samples subjected to the standard treatment.In particular,because of large amounts of fine degraded MC,granular M_(23)C_(6)and granularηphase particles distributed at GBs after 750℃/8000 h LA and microvoid/crack formation could be hindered by the formation of dimples,which led to an increase of elongation.

Influence of Carbon Content and Solidification Condition on Incipient Melting of DS Superalloy MAR-M200+2Hf

Hf lowers the incipient melting temperature of superalloy. As carbon content in Hf-bearing alloy decreases, the incipient melting temperature drops furthey. PD ingots have stronger tendency to incipient melting than HRS ones. Even though in PD ingot, the sensitivities at both ends of the ingot are quite different. The melting of Ni_5Hf phase may be considered as one of the main factors affecting incipient melting. The more Ni_5Hf the alloy contains, the more serious the incipient melting becomes. The results of differential thermal analysis (DTA) have proved that the peak of 1135-1160℃ corresponds to the melting range or Ni_5Hf. By means of a pretreatment at 1150℃, 8h, Ni_5Hf phase can be eliminated in two ways: the reaction Ni_5Hf+γ(C)→MC_(2)+γ and solid solution, and therefore the final solid solution treatment can be carried out at 1260℃. This brings about a high homogenized structure and further increases the stress rupture properties of the alloy at 1040℃, 140 MPa.

Anisotropic Creep Rupture Properties of a Nickel-base Single Crystal Superalloy at High Temperature

The creep rupture properties of a single crystal superalloy were tested at 975℃/255 MPa as a function of the deviation degrees from [001].The misorientation of the specimens away from [001] distributed approximately along a line between [001]-[011] and [001]-[111] boundaries in the triangle of the stereographic projection.Creep rupture lifetimes of the specimens were not sensitive to the misorientation until the deviation degree exceeded ～30 deg.Two steps of lattice rotation were found in all specimens during creep,first towards the [001]-[111] boundary,and then to [001] or [111] along the boundary.Single slip and strong asymmetric deformation were observed during the first stage of lattice rotation in specimens with large misorientation.The rotation mechanism was associated with the activated slip systems according to the calculated Schmid factors.The impact of lattice rotation on the rupture properties was also discussed.

Rejuvenation Heat Treatment of the Second-Generation Single-Crystal Superalloy DD6

The second-generation single-crystal superalloy DD6 with [001] orientation was prepared by screw selecting method in the directionally solidified furnace. The long-term aging of the alloy after full heat treatment was performed at1100 °C for 400 h. Then the rejuvenation heat treatment 1300 °C/4 h/AC ？ 1120 °C/4 h/AC ？ 870 °C/24 h/AC was carried out. The stress rupture properties were investigated at 760 °C/800 MPa, 850 °C/550 MPa, 980 °C/250 MPa and1100 °C/140 MPa after different heat treatments. The microstructures of the alloy at different conditions were studied by SEM. The results show that c0 phase of the alloy became very irregular and larger after long-term aging at 1100 °C for 400 h. A very small amount of needle-shaped TCP phase precipitated in the dendrite core. The coarsened c0 phase and TCP phase dissolved entirely after rejuvenation heat treatment. The microstructure was restored and almost same with the original microstructure. The stress rupture life of the alloy decreased in different degrees at various test conditions after long-term aging. The stress rupture life of the alloy after rejuvenation heat treatment all restores to the original specimen more than 80%at different conditions. The microstructure degradation of the alloy during long-term aging includes coarsening of the c0 phase,P-type raft and precipitation of TCP phase, which results in the degeneration of stress rupture property. The rejuvenation heat treatment succeeds in restoring the original microstructure and stress rupture properties of the alloy.