Self-repairing Al_(2)O_(3)-TiO_(2)coatings fabricated through plasma electrolytic oxidation with various cathodic pulse parameters

The influence of cathodic pulse parameters was evaluated on plasma electrolytic oxidation(PEO)coatings grown on 7075 aluminum alloy in a silicate-based electrolyte containing potassium titanyl oxalate(PTO)using pulsed bipolar waveforms with various cathodic duty cycles and cathodic current densities.The coatings were characterized by SEM,EDS,and XRD.EIS was applied to investigate the electrochemical properties.It was observed that the increase of cathodic duty cycle and cathodic current density from 20%and 6 A/dm^(2) to 40%and 12 A/dm^(2) enhances the growth rate of the inner layer from 0.22 to 0.75μm/min.Adding PTO into the bath showed a fortifying effect on influence of the cathodic pulse and the mentioned change of cathodic pulse parameters,resulting in an increase of the inner layer growth rate from 0.25 to 1.10μm/min.Based on EDS analysis,Si and Ti were incorporated dominantly in the upper parts of the coatings.XRD technique merely detectedγ-Al_(2)O_(3),and there were no detectable peaks related to Ti and Si compounds.However,the EIS results confirmed that the incorporation of Ti^(4+)into alumina changed the electronic properties of the coating.The coatings obtained from the bath containing PTO using the bipolar waveforms with a cathodic duty cycle of 40%and current density values higher than 6 A/dm^(2) showed highly appropriate electrochemical behavior during 240 d of immersion due to an efficient repairing mechanism.Regarding the effects of studied parameters on the coating properties,the roles of cathodic pulse parameters and PTO in the PEO process were highlighted.

Al_(2)O_(3)在储能材料中的应用研究进展

Al_(2)O_(3)作为陶瓷材料、催化剂、催化剂载体及研磨磨料等有广泛的应用。因氧化铝具有优良的抗酸碱腐蚀性和力学等性能且热稳定性好、来源丰富,所以近年来逐渐开始应用在储能材料领域,进一步拓展了氧化铝的应用范围。主要针对氧化铝包覆后的二次储能电池正极材料、负极材料,以及改进隔膜的力学性能等方面进行研究。报道了近年来氧化铝在锂离子电池、钠离子电池、锂硫电池、电解液、隔膜方面的应用研究进展。

Modification of Nano-α-Al2O3 and Its Influence on the Surface Properties of Waterborne Polyurethane Resin Composite Passivation Films

Silane coupling agent KH560 was used to modify the surface of nano-α-Al2O3 in ethanol-aqueous solution with different proportions. The particle size of nano-α-Al2O3 was determined by nano-particle size analyzer, and the effects of nano-α-Al2O3 content, ethanol-aqueous solution ratio and KH560 dosage on the dispersion and particle size of nano-α-Al2O3 were investigated. The material structure before and after modification was determined by Fourier transform infrared spectroscopy (FTIR). Aqueous polyurethane resin and inorganic components are combined with modified nano-α-Al2O3 dispersion to form chromium-free passivation solution. The solution is coated on the galvanized sheet, the adhesion and surface hardness are tested, the bonding strength of the coating and the surface hardness of the substrate are discussed. The corrosion resistance and surface morphology of the matrix were investigated by electrochemical test, neutral salt spray test and scanning electron microscope test. The chromium-free passivation film formed after the modification of nano-α-Al2O3 increases the surface hardness of galvanized sheet by about 85%. The corrosion resistance of the film is better than that of a single polyurethane film. The results show that the surface hardness and corrosion resistance of polyurethane resin composite passivation film are significantly improved by the introduction of nano-α-Al2O3.

Study on Interface between Sub-micron Particles and Matrix in Al_2O_3p/Al Composites

The microstructural characteristic of 1070AI matrix composites reinforced by 0.15 祄 AI2O3 particles whose volume fraction was 40% was investigated by TEM and HREM. The results showed that the interface between the matrix and reinforcements was clean and bonded well, without any interfacial reaction products. There were some preferential crystallographic orientation relationships between Al matrix and AI2O3 particle because of the lattice imperfection on the surface of Al2O3 particles.

Effect of CuO particle size on synthesis temperature and microstructure of Al_2O_(3p)-Al composites from Al-CuO system

Al2O3p-Al composites were synthesized using an in-situ reaction in the 80%Al-20%CuO （mass fraction） system. The effects of the CuO particle size on the synthesis temperature and microstructure of the composites were investigated by various methods. The results indicate that the CuO particle size has a significant effect on the temperature at which the complete reaction in the Al-CuO system occurs：the temperature is 200 ℃ lower in the Al-CuO system containing CuO particles with sizes less than 6μm than that containing CuO particles with sizes less than 100μm. The interfacial bonding between Al2O3 particles and Al is not complete when the temperature is below a critical value. The morphology of the Al2O3 particles varies from ribbon-like shape to near spherical shape when the temperature is above a critical value. These two critical temperatures are affected by the particle size of CuO, and the critical temperature of the sample containing CuO particles with sizes less than 6μm is 100 ℃ lower than that of the sample containing CuO particles with sizes less than 100μm.

Performance Research of UPR/Al_2O_3 Composite Particles

UPR/Al2O3 composite particles were synthesized from unsaturated polyester resin(UPR) and nanometer/ultra-fine Al2O3 powders by means of suspension polymerization.The effects of Al2O3 with two different particle diameters on the density and hardness of the composite particles during the synthesis were studied.The results show UPR/Al2O3 composite particles synthesized by suspension polymerization are spherical,smooth,with a yield of 60%～75%(wt),and the particle diameters are 140～250μm;Al2O3 can effectively improves the density and hardness of the composite particles;when the contet is the same,effect of ultra-fine Al2O3 on the density and hardness of the composite particles is better than that of nanometer Al2O3;When the mass fraction of Al2O3 is 55%,the maximum hardness of ultra-fine Al2O3 composite particles and nanometer Al2O3 composite particles are 39.42HV and 25.66HV respectively.

Effect of Alumina Particle Size on Ni/Al2O3 Catalysts for p-Nitrophenol Hydrogenation

The catalytic hydrogenation of p-nitrophenol to p-aminophenol was investigated over Ni/Al2O3 catalyst on alumina support with different particle size. It is found that support particle size has significant influences on physiochemical properties and catalytic activity of the resulting Ni/Al2O3 catalyst, but little influence on the selec-tivity. At a comparable amount of Ni loading, the catalytic activity of Ni/Al2O3 prepared with alumina support of smaller particle size is lower. The reduction behavior of the catalyst is a key factor in determining the catalytic activity of Ni/Al2O3 catalyst. The supported nickel catalyst 10.3Ni/Al2O3-3 improves the life span of the membrane by reducing fouling on the membrane surface compared to nano-sized nickel.

Aluminum matrix composites reinforced by in situ Al_2O_3 and Al_3Zr particles fabricated via magnetochemistry reaction

Aluminum matrix composites reinforced by in situ Al2O3 and Al3Zr particles are fabricated from A356-Zr(CO3)2 system via magnetochemistry reaction,and the morphologies,sizes and distributions of the in situ particles as well as the microstructures,mechanical mechanisms of the composites are investigated by XRD,SEM,TEM and in situ tensile tests.The results indicate that with the pulsed magnetic field assistance,the morphologies of the in situ particles are mainly with ball-shape,the sizes are in nanometer scale and the distributions in the matrix are uniform.The interfaces between the in situ particles and the aluminum matrix are net and no interfacial outgrowth is observed.These are due to the strong vibration induced by the applied magnetic field in the aluminum melt,which in turn,accelerates the melt reactions.The effects of the magnetic field on the above contributions are discussed in detail.

Microstructure and compression properties of fine Al2O3 particles dispersion strengthened molybdenum alloy

The Mo alloys reinforced by Al2O3 particles were fabricated by hydrothermal synthesis and powder metallurgy. The microstructures of Mo-Al2O3 alloys were studied by using XRD, SEM and TEM. The results show that Al2O3 particles, existing as a stable hexagonal phase(α-Al2O3), are uniformly dispersed in Mo matrix. The ultrafine α-Al2O3 particles remarkably refine grain size and increase dislocation density of Mo alloys. Moreover, a good interfacial bonding zone between α-Al2O3 and Mo grain is obtained. The crystallographic orientations of the interface of the Al2O3 particles and Mo matrix are [111]a-Al2O3//[111]Mo and(112)a-Al2O3//(0 11)Mo. Due to the effect of secondary phase and dislocation strengthening, the yield strength of Mo-2.0 vol.%Al2O3 alloy annealed at 1200 ℃ is approximately 56.0% higher than that of pure Mo. The results confirm that the addition of Al2O3 particles is a promising method to improve the mechanical properties of Mo alloys.

Effect of nano-sized Al2O3 reinforcing particles on uniaxial and high cycle fatigue behaviors of hot-forged AZ31B magnesium alloy

The effect of hot-forging process was investigated on microstructural and mechanical properties of AZ31 B alloy and AZ31 B/1.5 vol.%Al2 O3 nanocomposite under static and cycling loading. The as-cast alloy and composite were firstly subjected to a homogenization heat treatment at 450 ℃ and then an open-die forging at 450 ℃. The results indicated that the presence of reinforcing particles led to grain refinement and improvement of dynamic recrystallization. The forging process was more effective to eliminate the porosity in the cast alloy workpiece. Microhardness of the forged composite was increased by up to 80% and 16%, in comparison with those of the cast and forged alloy samples, respectively. Ultimate tensile strength and maximum tensile strain of the composite were improved by up to 45% and 23%, compared with those of the forged alloy in similar regions. These enhancements were respectively 50% and 37% in the compression test. The composite exhibited a fatigue life improvement in the region with low applied strain;however, a degradation was observed in the high applied strain region. Unlike AZ31 B samples, tensile, compressive and high cycle fatigue behaviors of the composite showed less sensitivity to the applied strain, which can be attributed to the amount of porosity in the samples before and after the hot-forging.

Improvement of high-temperature strength of 6061 Al matrix composite reinforced by dual-phased nano-AlN and submicron-Al_(2)O_(3)particles

Nano-AlN and submicron-Al_(2)O_(3) particles were simultaneously utilized in a 6061 Al matrix composite to improve the high-temperature strength.According to the SEM and TEM characterization,nano-AlN and submicron-Al_(2)O_(3) particles are uniformly distributed in the Al matrix.Brinell hardness results indicate that different from the traditional 6061 Al matrix alloy,the aging kinetics of the composite is obviously accelerated by the reinforcement particles.The T6-treated composite exhibits excellent tensile properties at both room temperature and elevated temperature.Especially at 350℃,the T6-treated composite not only has a high yield strength of 121 MPa and ultimate tensile strength of 128 MPa,but also exhibits a large elongation of 11.6%.Different strengthening mechanisms of nano-AlN and submicron-Al_(2)O_(3) particles were also discussed in detail.

Microstructure and Tribological Behavior of Al2O3 Particle Reinforced Al Matrix Composites Fabricated by Spark Plasma Sintering

Nanoparticles and microparticles reinforced Al matrix composites were fabricated by spark plasma sintering, and the microstructure and tribological properties were investigated systemically. The nano-Al2O3 particle and micro-Al2O3 particle uniformly dispersed in Al matrix composites. The introduction of nanoparticles is beneficial to the decrease of friction coefficient and wear rate, while microparticles are responsible to the high friction coefficient, resulting in the abrasive wear. With the introduction of both nanoparticles and microparticles, their synergic effect will lead to the variation of tribological behavior.

Synergistically Toughening Effect of SiC Whiskers and Nanoparticles in Al_2O_3-based Composite Ceramic Cutting Tool Material

In recent decades, many additives with different characteristics have been applied to strengthen and toughen Al2O3-based ceramic cutting tool materials. Among them, SiC whiskers and SiC nanoparticles showed excellent performance in improving the material properties. While no attempts have been made to add SiC whiskers and SiC nanoparticles together into the ceramic matrix and the synergistically toughening effects of them have not been studied. An Al2O3-SiCw-SiC np advanced ceramic cutting tool material is fabricated by adding both one-dimensional SiC whiskers and zero-dimensional SiC nanoparticles into the Al2O3 matrix with an effective dispersing and mixing process. The composites with 25 vol% SiC whiskers and 25 vol% SiC nanoparticles alone are also investegated for comparison purposes. Results show that the Al2O3-SiCw-SiCnp composite with both 20 vo1% SiC whiskers and 5 vol% SiC nanoparticles additives have much improved mechanical properties. The flexural strength of Al2O3-SiCw-SiCnp is 730＋ 95 MPa and fracture toughness is 5.6 ± 0.6 MPa.m1/2. The toughening and strengthening mechanisms of SiC whiskers and nanoparticles are studied when they are added either individually or in combination. It is indicated that when SiC whiskers and nanoparticles are added together, the grains are further refined and homogenized, so that the microstructure and fracture mode ratio is modified. The SiC nanoparticles are found helpful to enhance the toughening effects of the SiC whiskers. The proposed research helps to enrich the types of ceramic cutting tool and is benefit to expand the application range of ceramic cutting tool.

Influence of Molten Salt on Luminescent Intensity and Particle Size of Y_2O_3:Eu^(3+) Phosphor

The Y-Eu oxalate precursor was prepared with a homogeneous precipitation method. And the additives, Na2CO3, S, NaCl or their combination, were introduced into the precursor to prepare Y2O3 ：Eu^3＋ red phosphors at 1000 1300 ℃ for 2 h. The effect of molten salts on particle size and luminescent intensity was studied. The experimental results showed that the complex molten salt （Na：CO3 ＋ S ＋ NaCl） was conductive to enhance the luminescent intensity of Y2O3 ：Eu^3＋. The emission intensity of the phosphor prepared with these additives at 1300 ℃ was about 45% higher than that of the one prepared without molten salt, and about 11% higher than that of the corresponding commercial phosphor. Meanwhile, the particle size of Y2O3 ：Eu^3＋ phosphor was controlled effectively with the molten salt.

Effect of graphite particle size on wear property of graphite and Al_2O_3 reinforced AZ91D-0.8%Ce composites

The graphite particles and Al_2O_3 short fibers reinforced AZ91D-0.8%Ce composites were fabricated by squeeze-infiltration technique.The researches about the effects of different graphite particle sizes on the microstructure and wear property of the composites were performed under the condition of constant contents of graphite particles and Al_2O_3 short fibers.The results reveal that the grain size of the composites changes less when the graphite particle size descends.Moreover,Ce enriches around the graphite particle and Al_2O_3 short fibers and forms Al_3Ce phase with A1 element.The graphite that works as lubricant decreases the wear loss.The wear resistance of the composites increases as the graphite particle size increases.At low load the composites have similar wear loss;at high load the composite with the largest graphite particle size has the best wear resistance.The wear mechanism of all the composites at low load is abrasive wear and oxidation wear;at high load,except the composites with the particle size of 240μm whose wear mechanism is still abrasive wear and oxidation wear,the wear mechanism of others changes to delamination wear.

纯铜组元对Al_(2)O_(3)弥散强化铜变形性能的影响

为改善Al_(2)O_(3)弥散强化铜的变形性能,通过向弥散强化铜中加入软质相纯铜组元,研究纯铜组元对弥散强化铜烧结坯变形性能的影响。对弥散铜烧结坯进行热压缩变形实验,获得了其不同热变形条件下的真应力应变曲线,建立了基于双曲正弦本构关系Arrhenius流变应力模型的本构方程,并计算获得热激活能值Q与应变速率敏感系数值m;对热挤压试样,进行室温性能检测和微观组织表征。结果表明:加入纯铜组元后,弥散铜烧结坯应力应变曲线峰值应力下降,曲线走势波动减弱,变形试样缺陷减少,热激活能Q降低,变形难度下降。应变速率较低时,纯铜组元的加入使得m值增加,弥散强化铜的塑性变好;应变速率较高时,纯铜组元的加入加剧基体软硬相不协调变形,m值降低,塑性变差。纯铜组元的加入使热挤压弥散铜的强化相浓度降低,硬度下降,导电率提升,晶粒变大。

Processing and Mechanical Properties of Al2O3 and Red Mud Particle Reinforced AA6061 Hybrid Composites

Aluminum 6061 alloy metal matrix composites (MMCs) reinforced with four different weight fractions of (Al2O3 + red mud) particles up to 10 wt% were fabricated by a vortex method. The effects of reinforcement content on the mechanical properties of the composites such as hardness and tensile strength were investigated. The density measurements showed that the samples contained little porosity, and the amount of porosity in the composites increased with increasing weight fraction of particles. Scanning electron microscopic observations of the microstructures revealed that the dispersion of the particles was uniform with small clusters at some places and porosity. The results showed that the hardness and the tensile strength of the composites increased with increasing weight fraction of particles.

Fabrication and Studying the Mechanical Properties of A356 Alloy Reinforced with Al₂O₃-10% Vol. ZrO₂Nano-particles through Stir Casting

Al2O3-ZrO2 with a high level of hardness and toughness is known as ceramic steel. Due to its unique properties it can be used as a reinforcement in fabrication of metal matrix composites. In this study, nanoparticles of Al2O3-10% ZrO2 with an average size of 80 nm were used to fabricate Al matrix composites containing 0.5, 1, 1.5 and 2 wt.% of the reinforcement. The fabrication route was stir casting at 850?C. There is no report about usage of this reinforcement in fabrication of composites in the literature. The microstructures of the as-cast composites were studied by scanning electron microscope (SEM). Density measurement, hardness and tensile properties were carried out to identify the mechanical properties of the composites. The results revealed that with increasing the reinforcement content, density decreased while yield, ultimate tensile strength and compressive strength increased. Also, hardness increased by increasing the reinforcement content up to 1 wt.% Al2O3-10% ZrO2 but it decreased in the samples containing higher amounts of reinforcement.

Influence of the Ratio of Ethanol to Water on the Agglomeration of Al_2O_3/Y_2O_3-ZrO_2 Nanoparticles

A method of heating ethanol-aqueous salt solution combined with co-precipitation was used to synthesize Al2O3/ZrO2 nanoparticles. The analysis of DSC and XRD revealed that the transformation temperature from amorphous to crystal phase was about 850 ℃. The grain size was increased with the raising of calcine temperature. The alcohol-water ratio did not affect the formation of main crystal phases, but affected the agglomeration of nanoparticles based on the results of TEM. When alcohol-water ratio was 5∶1, the dispersion of nanoparticles was good. When there was not alcohol, the dispersion of nanoparticles was poor because there was only pure co-precipitation reaction and the speed of co-precipitation reaction was too high to have enough time of PEG. dispersing particles.

PREPARATION OF SPHERICAL， MONODISPERSED NANOMETER Eu_2O_3 PARTICLES

Spherical, monodispersed europium hydroxycarbonate particles wereobtained by homogeneous precipitation with urea in aqueous solution of Eu.(NO3)3at elevated temperature.The particles were readily converted to the uniformEu2O3 with average particle size of 50nm after calcined at 750℃.