In order to improve the anti-explosion performance ofρ-Al_(2)O_(3) bonded corundum castables,H_(2)O_(2) was added(0,0.025%,0.050%,0.075%,0.100%and 0.125%,by mass)as the anti-explosion agent.After mixing and casting,s...In order to improve the anti-explosion performance ofρ-Al_(2)O_(3) bonded corundum castables,H_(2)O_(2) was added(0,0.025%,0.050%,0.075%,0.100%and 0.125%,by mass)as the anti-explosion agent.After mixing and casting,specimens were prepared.Some specimens were cured at room temperature for 12 h and demoulded for the anti-explosion performance test at different temperatures(450,500,550,600,650,700,750 and 800℃);the other specimens were cured,dried and fired,and tested in terms of the apparent porosity,the density,the cold mechanical properties,the air permeability and the pore size distribution.The results show that:(1)with the increase of the H_(2)O_(2) addition,the anti-explosion performance of castables increases gradually,the average pore size increases gradually,and the density and the strength decrease gradually;(2)by comprehensive consideration,the appropriate addition of H_(2)O_(2) shall be within 0.075%.展开更多
In order to investigate the effect of zirconia corundum on the preparation of chrome corundum castables,samples were prepared using tabular corundum,white fused corundum,active alumina micropowder,chromium oxide micro...In order to investigate the effect of zirconia corundum on the preparation of chrome corundum castables,samples were prepared using tabular corundum,white fused corundum,active alumina micropowder,chromium oxide micropowder and fused ziconia corundum particles as the main raw materials,and pure calcium aluminate cement as the binder.The effects of the fused zirconia corundum particles addition(1-0.5 mm,0,4.5%,9%,and 18%,by mass)on the linear change rate,the apparent porosity,the cold modulus of rupture,and the thermal shock resistance of chrome corundum castables were studied,and the microstructure of the samples was analyzed.The results show that:(1)with the zirconia corundum addition increasing,the permanent linear change on heating of the samples gradually increases,the apparent porosity gradually increases,the cold modulus of rupture gradually decreases,and the thermal shock resistance gradually increases;(2)according to SEM,it can be found that the phase transformation of ZrO2 after heat treatment leads to a large number of microcracks in the material.On one hand,the cold modulus of rupture of the material is reduced;on the other hand,the thermal shock resistance of the material is improved.展开更多
60% white corundum used for aggregate, 5% aluminium powder for fixed additions and 35% various additives for matrix were prepared for specimens 1#,2#,3#. They were mixed uniformly with the suitable resin as a binder a...60% white corundum used for aggregate, 5% aluminium powder for fixed additions and 35% various additives for matrix were prepared for specimens 1#,2#,3#. They were mixed uniformly with the suitable resin as a binder and pressed under pressure of 315 ton forging press, then dried at 200℃ for 24 h. Effects of various additives on 1500 ℃×2 h creep properties of Al3CON reinforced corundum composite were researched. The experimenal results show that creep coefficients of specimens 1#,2#,3# at 1500 ℃×2 h are 1.4×10^- 4, -9.4×10^-4, -22.6×10^-4, respectively. Crushing strength of the slide plate added with suitable additive A after fired at 1500 ℃ ×3 h reaches to 225 MPa, the creep rate is positive all the time from 0% to 0.014% at 1500 ℃ for 2 h. The microstructure result analysis shows that reinforced phases of Al3CON fiber composite have been formed after fired with Al powder in coke at high temperatures for specimen 1#, and the strength of the composite is increased. The hot modulus of rupture is up to 59 MPa at 1400 ℃ and the RUL is obviously higher than that at 1700 ℃. Its service life is two times as that of Al2O3-C slide plate when used in the process of pouring steel. The mechanism of creep rate resistance of the composites can be discovered by means of SEM and EDAX analysis. It is concluded that the active Al3CON and Al2O3 multiphases that were formed by N2 in gas, C, Al and Al2O3 inside the matrix of the composites during in-situ reaction,which gives the composites outstanding creep rate resistance for the dense zone resuiting from Al3CON oxidation that inhibits contraction at the high temperature. Besides, the matrix will turn into the multiphase with high refractoriness, N content and its Al3CON reinforced fiber will further increase accordingly. In addition, Al3CON formed by Al2O3 and C, Al in the matrix with N2 in gas will inhibit the creep rate and also greatly improve the creep rate resistance of the composites.展开更多
The effects of different additives on the mechanical properties, microstructures, and wear behavior of corundum abra- sives were investigated. When the number of additive phases increases, the sintering temperature an...The effects of different additives on the mechanical properties, microstructures, and wear behavior of corundum abra- sives were investigated. When the number of additive phases increases, the sintering temperature and wear rate decrease, while the densification and mechanical properties increase. The additive SiO2 is responsible for the development of equiaxed grains, whereas both CaO and MgO promote the development of platelike grains. By controlling the molar ratio of additives, it is pos- sible to obtain different microstructures. With SiO2-MgO-CaO （molar ratio, 2：1：1） as the additives and nano a-Al203 powders as the seed, microcrystalline corundum abrasives with hexagonal platelets were obtained using sol-gel process by sintering at 1300℃ for 0.5 h. The average diameter and thickness of hexagonal platelets are 1.38 μm and 360 nm respectively, the sin- gle-particle compressive strength is 26.44 N, and the wear rate is （3.06±=0.21）× 10^-7 mm^3/（N.m）.展开更多
Using corundum powder, SiC powder, Si3N4 powder, α-Al2O3 micropowder and metal Al powder as starting materials, PVA as binder, after ball milling, mixing, aging, moulding and drying, SiA10N bonded corundum or SiC com...Using corundum powder, SiC powder, Si3N4 powder, α-Al2O3 micropowder and metal Al powder as starting materials, PVA as binder, after ball milling, mixing, aging, moulding and drying, SiA10N bonded corundum or SiC composites were synthesized at 1 600 ℃ for 6 h in air, graphite embedded condition and （ graphite ＋ SiC ） embedded condition, respectively. Effects of corundum or SiC powder additions （the mass percent was 7. 5% -90% ） and sintering atmosphere on forming amount and appearance of SiA10N phase, phase composition, microstructure and properties of the composites were studied. The results show that ： （ 1 ） with corundum powder addition increasing, density and sintering property of SiA10N bonded corundum composites fired in three different conditions all improve, but the sintering property of the specimens fired in oxidation atmosphere is better than that in reduction atmosphere; （2） the main phases of SiAlON bonded corundum composites fired in two reduction atmospheres are corundum, SiAlON and SiC. The specimens fired in oxidation atmosphere have lamination phenomenon, the main phases of non-oxidation layer are SiAION, corundum and a little mullite; （3） column-like or fiber-like SiAlON forms in SiA10N bonded corundum composites fired in two dif- ferent atmospheres. Column-like SiAlON forms in oxidation atmosphere grows better than in reduction atmosphere ; （4） with SiC powder addition increasing, density and sintering property of SiAlON bonded SiC composites fired in two reduction atmospheres both reduce. The specimens fired in oxidation atmosphere are oxidized and thicker glaze layer forms.展开更多
文摘In order to improve the anti-explosion performance ofρ-Al_(2)O_(3) bonded corundum castables,H_(2)O_(2) was added(0,0.025%,0.050%,0.075%,0.100%and 0.125%,by mass)as the anti-explosion agent.After mixing and casting,specimens were prepared.Some specimens were cured at room temperature for 12 h and demoulded for the anti-explosion performance test at different temperatures(450,500,550,600,650,700,750 and 800℃);the other specimens were cured,dried and fired,and tested in terms of the apparent porosity,the density,the cold mechanical properties,the air permeability and the pore size distribution.The results show that:(1)with the increase of the H_(2)O_(2) addition,the anti-explosion performance of castables increases gradually,the average pore size increases gradually,and the density and the strength decrease gradually;(2)by comprehensive consideration,the appropriate addition of H_(2)O_(2) shall be within 0.075%.
文摘In order to investigate the effect of zirconia corundum on the preparation of chrome corundum castables,samples were prepared using tabular corundum,white fused corundum,active alumina micropowder,chromium oxide micropowder and fused ziconia corundum particles as the main raw materials,and pure calcium aluminate cement as the binder.The effects of the fused zirconia corundum particles addition(1-0.5 mm,0,4.5%,9%,and 18%,by mass)on the linear change rate,the apparent porosity,the cold modulus of rupture,and the thermal shock resistance of chrome corundum castables were studied,and the microstructure of the samples was analyzed.The results show that:(1)with the zirconia corundum addition increasing,the permanent linear change on heating of the samples gradually increases,the apparent porosity gradually increases,the cold modulus of rupture gradually decreases,and the thermal shock resistance gradually increases;(2)according to SEM,it can be found that the phase transformation of ZrO2 after heat treatment leads to a large number of microcracks in the material.On one hand,the cold modulus of rupture of the material is reduced;on the other hand,the thermal shock resistance of the material is improved.
基金Funded by the National Torch Plan of China (No. 2005EB031110)the Key Scientific and Technical Innovation Project of Xi’an University of Ar-chitecture and Technology ( No. ZX 0402)
文摘60% white corundum used for aggregate, 5% aluminium powder for fixed additions and 35% various additives for matrix were prepared for specimens 1#,2#,3#. They were mixed uniformly with the suitable resin as a binder and pressed under pressure of 315 ton forging press, then dried at 200℃ for 24 h. Effects of various additives on 1500 ℃×2 h creep properties of Al3CON reinforced corundum composite were researched. The experimenal results show that creep coefficients of specimens 1#,2#,3# at 1500 ℃×2 h are 1.4×10^- 4, -9.4×10^-4, -22.6×10^-4, respectively. Crushing strength of the slide plate added with suitable additive A after fired at 1500 ℃ ×3 h reaches to 225 MPa, the creep rate is positive all the time from 0% to 0.014% at 1500 ℃ for 2 h. The microstructure result analysis shows that reinforced phases of Al3CON fiber composite have been formed after fired with Al powder in coke at high temperatures for specimen 1#, and the strength of the composite is increased. The hot modulus of rupture is up to 59 MPa at 1400 ℃ and the RUL is obviously higher than that at 1700 ℃. Its service life is two times as that of Al2O3-C slide plate when used in the process of pouring steel. The mechanism of creep rate resistance of the composites can be discovered by means of SEM and EDAX analysis. It is concluded that the active Al3CON and Al2O3 multiphases that were formed by N2 in gas, C, Al and Al2O3 inside the matrix of the composites during in-situ reaction,which gives the composites outstanding creep rate resistance for the dense zone resuiting from Al3CON oxidation that inhibits contraction at the high temperature. Besides, the matrix will turn into the multiphase with high refractoriness, N content and its Al3CON reinforced fiber will further increase accordingly. In addition, Al3CON formed by Al2O3 and C, Al in the matrix with N2 in gas will inhibit the creep rate and also greatly improve the creep rate resistance of the composites.
文摘The effects of different additives on the mechanical properties, microstructures, and wear behavior of corundum abra- sives were investigated. When the number of additive phases increases, the sintering temperature and wear rate decrease, while the densification and mechanical properties increase. The additive SiO2 is responsible for the development of equiaxed grains, whereas both CaO and MgO promote the development of platelike grains. By controlling the molar ratio of additives, it is pos- sible to obtain different microstructures. With SiO2-MgO-CaO （molar ratio, 2：1：1） as the additives and nano a-Al203 powders as the seed, microcrystalline corundum abrasives with hexagonal platelets were obtained using sol-gel process by sintering at 1300℃ for 0.5 h. The average diameter and thickness of hexagonal platelets are 1.38 μm and 360 nm respectively, the sin- gle-particle compressive strength is 26.44 N, and the wear rate is （3.06±=0.21）× 10^-7 mm^3/（N.m）.
文摘Using corundum powder, SiC powder, Si3N4 powder, α-Al2O3 micropowder and metal Al powder as starting materials, PVA as binder, after ball milling, mixing, aging, moulding and drying, SiA10N bonded corundum or SiC composites were synthesized at 1 600 ℃ for 6 h in air, graphite embedded condition and （ graphite ＋ SiC ） embedded condition, respectively. Effects of corundum or SiC powder additions （the mass percent was 7. 5% -90% ） and sintering atmosphere on forming amount and appearance of SiA10N phase, phase composition, microstructure and properties of the composites were studied. The results show that ： （ 1 ） with corundum powder addition increasing, density and sintering property of SiA10N bonded corundum composites fired in three different conditions all improve, but the sintering property of the specimens fired in oxidation atmosphere is better than that in reduction atmosphere; （2） the main phases of SiAlON bonded corundum composites fired in two reduction atmospheres are corundum, SiAlON and SiC. The specimens fired in oxidation atmosphere have lamination phenomenon, the main phases of non-oxidation layer are SiAION, corundum and a little mullite; （3） column-like or fiber-like SiAlON forms in SiA10N bonded corundum composites fired in two dif- ferent atmospheres. Column-like SiAlON forms in oxidation atmosphere grows better than in reduction atmosphere ; （4） with SiC powder addition increasing, density and sintering property of SiAlON bonded SiC composites fired in two reduction atmospheres both reduce. The specimens fired in oxidation atmosphere are oxidized and thicker glaze layer forms.
