An interface shear damage model of chromium coating/steel substrate under thermal erosion load

The Cr-plated coating inside a gun barrel can effectively improve the barrel’s erosion resistance and thus increase the service life.However,due to the cyclic thermal load caused by high-temperature gunpowder,micro-element damage tends to occur within the Cr coating/steel substrate interface,leading to a gradual deterioration in macro-mechanical properties for the material in the related region.In order to mimic this cyclic thermal load and,thereby,study the thermal erosion behavior of the Cr coating on the barrel’s inner wall,a laser emitter is utilized in the current study.With the help of in-situ tensile test and finite element simulation results,a shear stress distribution law of the Cr coating/steel substrate and a change law of the interface ultimate shear strength are identified.Studies have shown that the Cr coating/steel substrate interface’s ultimate shear strength has a significant weakening effect due to increasing temperature.In this study,the interfacial ultimate shear strength decreases from 2.57 GPa(no erosion)to 1.02 GPa(laser power is 160 W).The data from this experiment is employed to establish a Cr coating/steel substrate interface shear damage model.And this model is used to predict the flaking process of Cr coating by finite element method.The simulation results show that the increase of coating crack spacing and coating thickness will increase the service life of gun barrel.

Optimization of the spectral performance of an antireflection coating on a micro-spherical substrate

To improve the optical performance of an antireflection（AR） coating on a micro-spherical substrate, the ray angle of the incidence distribution and the thickness profile are taken into consideration during the optical coating design. For a convex spherical substrate with a radius of curvature of 10 mm and a clear aperture of 10 mm,three strategies are used for the optimization of the spectral performance of a broadband AR coating in the spectral region from 480 to 720 nm. By comparing the calculated residual reflectance and spectral uniformity,the developed method demonstrates its superiority in spectral performance optimization of an AR coating on a micro-spherical substrate.

Propagation characteristics of laser-generated like-Rayleigh waves in viscoelastic adhesive coating/substrate structures

The propagation characteristics of laser-generated like-Rayleigh waves in viscoelastic adhesive coating/substrate structures were studied.Considering the viscoelasticity of the coating and substrate,we have established the finite element models in frequency domain for the laser-generated like-Rayleigh waves in the epoxy coating/aluminum substrate,epoxy coating/brass substrate,and epoxy coating/foam substrate structures,respectively.In addition,we have investigated the waveform and propagation characteristics of the like-Rayleigh waves and studied the influences of the coating transparency,coating thickness,coating viscoelasticity,and substrate viscoelasticity on the propagation characteristics of the like-Rayleigh waves.Moreover,we have verified the results by the theoretical phase velocity and attenuation curves.The results show that the coating viscoelasticity induces the attenuation characteristics of the higher frequencies of the like-Rayleigh waves,but has little effect on the lower frequencies,and the substrate viscoelasticity has the influences on both the higher and lower frequencies of the like-Rayleigh waves,especially the lower frequencies.Furthermore,the mode and dispersive characteristics of the like-Rayleigh waves are closely related to the substrates.This study provides a useful theoretical basis for inverting mechanical parameters and evaluating the adhesive quality of the viscoelastic adhesive coating/substrate structures.