Mechanical characteristic and failure mechanism of joint with composite sucker rod

Composite sucker rods are widely used in oil fields because of light weight,high strength,and corrosion resistance.Bonded technology becomes the primary connection method of composites.However,the joints with composite sucker rods are prone to debone and fracture.The connected characteristics are less considered,so the failure mechanism of the joint is still unclear.Based on the cohesive zone model(CZM)and the Johnson-Cook constitutive model,a novel full-scale numerical model of the joint with composite sucker rod was established,and verified by pull-out experiments.The mechanical properties and slip characteristics of the joint were studied,and the damaged procession of the joint was explored.The results showed that:a)the numerical model was in good agreement with the experimental results,and the error is within 5%;b)the von Mises stress,shear stress,and interface stress distributed symmetrically along the circumferential path increased gradually from the fixed end to the loading end;c)the first-bonded interface near the loading end was damaged at first,followed by debonding of the second-bonded interface,leading to the complete shear fracture of the epoxy,and resulted in the debonding of the joint with composite sucker rod,which can provide a theoretical basis for the structural design and optimization of the joint.

Adaptive fault diagnosis of sucker rod pump systems based on optimal perceptron and simulation data

A highly precise and timely diagnosis technology can help effectively monitor and adjust the sucker rod production system(SRPS)used in oil wells to ensure a safe and efficient production.The current diagnosis method is pattern recognition of a dynamometer card(DC)based on feature extraction and perceptron.The premise of this method is that the training and target data have the same distribution.However,the training data are collected from a field SRPS with different system parameters designed to adapt to production conditions,which may significantly affect the diagnostic accuracy.To address this issue,in this study,an improved model of the sucker rod string(SRS)is derived by adding faultparameter dimensions,with which DCs under 16 working conditions could be generated.Subsequently an adaptive diagnosis method is proposed by taking simulated DCs generated near the working point of the target SRPS as training data.Meanwhile,to further improve the accuracy of the proposed method,the DC features are improved by relative normalization and using additional features of the DC position to increase the distance between different types of samples.The parameters of the perceptron are optimized to promote its discriminability.Finally,the accuracy and real-time performance of the proposed adaptive diagnosis method are validated using field data.

Using the curve moment and the PSO-SVM method to diagnose downhole conditions of a sucker rod pumping unit

Downhole working conditions of sucker rod pumping wells are automatically identified on a computer from the analysis of dynamometer cards. In this process, extraction of feature parameters and pattern classification are two key steps. The dynamometer card is firstly divided into four parts which include different production information according to the ＂four point method＂ used in actual oilfield production, and then the moment invariants for pattern recognition are extracted. An improved support vector machine （SVM） method is used for pattern classification whose error penalty parameter C and kernel function parameter g are optimally chosen by the particle swarm optimization （PSO） algorithm. The simulation results show the method proposed in this paper has good classification results.

Fault diagnosis for down-hole conditions of sucker rod pumping systems based on the FBH-SC method

Dynamometer cards are commonly used to analyze down-hole working conditions of pumping systems in actual oil production. Nowadays, the traditional supervised learning methods heavily rely on the classification accuracy of the training samples. In order to reduce the errors of manual classification, an automatic clustering algorithm is proposed and applied to diagnose down-hole conditions of pumping systems. The spectral clustering （SC） is a new clustering algorithm, which is suitable for any data distribution. However, it is sensitive to initial cluster centers and scale parameters, and needs to predefine the cluster number. In order to overcome these shortcom- ings, we propose an automatic clustering algorithm, fast black hole-spectral clustering （FBH-SC）. The FBH algo- rithm is used to replace the K-mean method in SC, and a CritC index function is used as the target function to automatically choose the best scale parameter and clus- tering number in the clustering process. Different simulation experiments were designed to define the relationship among scale parameter, clustering number, CritC index value, and clustering accuracy. Finally, an example is given to validate the effectiveness of the proposed algorithm.

Approach to the Design Calculation of Sucker Rod Pumping Systems in Coalbed Methane Wells

The existing design of the pumping systems mainly focuses on the approximate computational formulae and procedures,which are developed based on the analytic approaches of conventional oil/gas fields.The calculation of polished rod loads usually just concerns about the static and inertial loads.And the computation of gearbox torque generally uses empirical formulae and correction factors.The above modeling procedures,if applied to the coalbed methane（CBM） wells,can not give the desired accuracy of the system design and its pertinent analysis.In this paper,based on the kinematic and dynamic analysis of the pumping system,the kinematic relation of polished rod is analyzed,and the variation of the total loads of polished rod is developed with the limits of CBM well conditions along the string.The gearbox torque calculation model is established by combining the counterbalance effect with the calculated dynamometer cards and torque factors.The application characteristics of this model are demonstrated by the example of ZH002-4 well in Qinshui basin.The interpretations of results show that the cranks of beam units should rotate in a counter clockwise direction viewed with the wellhead to the right.Compared with oil？gas fields,the dynamic and friction to polished rod load ratios are relatively high and the computation of polished rod loads should involve the static and inertial loads,as well as vibration and friction loads.And the dynamic load ratio decreases rapidly during the production.Besides,the total deformation of the string is small in CBM wells.As for balanced operation,the gearbox torque load usually has two approximately equal peaks and the magnitudes of instantaneous torque are just within 50% of unbalanced gearbox loadings.The proposed research improves efficiency of the pumping system,loads the pumping unit more uniformly,and provides the reasonable basis for selecting the units.

Effect of Produced Fluid on the Wear Behavior of Grade D Sucker Rod and N80 Type Tubing

Inuestigated wear tests of grade D sucker rod and N80 tubing with a produced liquid are the effect of the water cut of produced liquid on the wear rate and the wear coefficient of the friction pair. And presented here is a comparison of tribological performance of tubing/sucker rod with sprayed tubing/sucker rod and tubing/sprayed sucker rod. The results show that one of the main reasons for wear failure between the sucker rod and the tubing is a high water cut of the produced liquid. The wear rate increases greatly when the water cut ranges from 70% to 85%, and increases gradually when the water cut is less than 70% or more than 85%. The higher the water cut is, the greater the wear rate will be. SEM (scanning electron microscope) micrographs show that the worn surface of the tubing is smoother, with shallow grooves, when the water cut is 55%; when the water cut is 95%, there are broader and deeper grooves on the worn surface. The results also show that the wear rate of the sprayed wear-resistant coating of sucker rod/tubing is less than that of the unsprayed sucker rod/tubing.

Multiple fault diagnosis of down-hole conditions of sucker-rod pumping wells based on Freeman chain code and DCA

It is important to achieve continuous, stable and efficient pumping well operation in actual oilfield operation. Down-hole pumping well working conditions can be monitored in real-time and a reasonable production scheme can be designed when computer diagnosis is used. However, it is difficult to make a comprehensive analysis to supply efficient technical guidance for operation of the pumping well with multiple faults of down-hole conditions, which cannot be effectively dealt with by the common methods. To solve this problem, a method based on designated component analysis （DCA） is used in this paper. Freeman chain code is used to represent the down-hole dynamometer card whose important characteristics are extracted to construct a designated mode set. A control chart is used as a basis for fault detection. The upper and lower control lines on the control chart are determined from standard samples in normal working conditions. In an incompletely orthogonal mode, the designated mode set could be divided into some subsets in which the modes are completely orthogonal. The observed data is projected into each designated mode to realize fault detection according to the upper and lower control lines. The examples show that the proposed method can effectively diagnose multiple faults of down-hole conditions.

Online Magnetic Flux Leakage Detection System for Sucker Rod Defects Based on LabVIEW Programming

Aiming at the detection of the sucker rod defects,a real-time detection system is designed using the non-destructive testing technology of magnetic flux leakage(MFL).An MFL measurement system consists of many parts,and this study focuses on the signal acquisition and processing system.First of all,this paper introduces the hardware part of the acquisition system in detail,including the selection of the Hall-effect sensor,the design of the signal conditioning circuit,and the working process of the single chip computer(SCM)control serial port.Based on LabVIEW,a graphical programming software,the software part of the acquisition system is written,including serial port parameter configuration,detection signal recognition,original signal filtering,real-time display,data storage and playback.Finally,an experimental platform for the MFL detection is set up,and the MFL measurement is carried out on the transverse and longitudinal defects of the sucker rod surface.The experimental result shows that the designed acquisition and processing system has good detection performance,simple design and high flexibility.

PERFORMANCE OF A KIND OF PERMANENT MAGNETICSUCKERSUSED IN WALL- CLIMBING ROBOTS

The magnetic circuit of a kind of permanent magnetic sucker attached to the tracks of a wall climbing robot was researched. The formula of the attractive force of sucker to a wall was derived and the relationship between the force and the air gaps was analyzed. Furthermore the effect of the parameters of the magnetic sucker on the sucker’s performance was discussed. The experiments show that proper selections of the sucker’s structural parameters can provide sufficient attractive force so as to make the wall climbing robot move safely on the steel wall surface.

Wall-climbing Robot with Negative Pressure Sucker Used for Cleaning Work

The Wall climbing Robot is a kind of robot used in extremely hazardous environment, which has very widely use. In this paper, we introduced a new kind of wall climbing robot, which are used in cleaning work. It was designed with single sucker and special designed sealing mechanism, which can be used to do cleaning work on ceramic and glasses surface of high buildings(about 70 meters).

生产多种设备的Sucker+Müller公司

一、织造准备机械优质的经纱是织布车间获得成功的保障.经纱质量的好坏直接决定了织布车间的经济效益.Sucker+Müller织造准备机械采用先进工艺生产高质量经纱.在生产过程中,用预选参数控制生产,用电子计算机控制制定检验生产的标准,取得了极大的经济效益.该公司生产的织造准备机械有:1.

文件图标抽取机——Icon Sucker

目前只要您稍微留意一下,便可发现许多提取文件图标的工具软件。可是本人自从试用了小巧玲珑、功能强大而且免费的Icon Sucker文件图标抽取机后,其他类似的软件就被丢到了垃圾桶。因为Icon Sucker不仅支持的文件类型多,而且还可根据需要轻松改变所抽取图标的背景色等,使用简单、方便,极易上手!

Novel sucker rod pumping system based on linear motor technology

Obtaining petroleum at the cost of electrical energy is a common problem in almost all oil fields, and it is mainly caused by low duty radio of induction motor used in beam pumping units. Traditional beam-pumping units have many intrinsic disadvantages such as low efficiency, complex transmission devices, poor flexibility, tremendous volume and weight in long stroke, etc.Therefore, a novel direct driven linear electromagnetic pumping unit (EMPU) has been developed by combining oil extraction technology with linear motor technology. The thrust of EMPU matches the changing of suspension center load to improve the system efficiency and cut down the consumption of energy. Based on previous experience, a small-scale prototype was developed and a simulation was conducted with it. Both theoretical analyses and experimental study showed that the problems exiting in beam pumping units can be solved with EMPU system, and this is a new method which can be used to solve high energy waste in oil fields.

Development of Biomimetic Squid-Inspired Suckers

Biomechanical properties of squid suckers were studied to provide inspiration for the development of sucker artefacts for a robotic octopus. Mechanical support of the rings found inside squid suckers was studied by bending tests. Tensile tests were carried out to study the maximum possible sucking force produced by squid suckers based on the strength of sucker stalks, normalized by the sucking areas. The squid suckers were also directly tested to obtain sucking forces by a special testing ar- rangement. Inspired by the squid suckers, three types of sucker artefacts were developed for the arm skin of an octopus inspired robot. The first sucker artefact made of knitted nylon sheet reinforced silicone rubber has the same shape as the squid suckers. Like real squid suckers, this type of artefact also has a stalk that is connected to the arm skin and a ring to give radial support. The second design is a straight cylindrical structure with uniform wall thickness made of silicone rubber. One end of the cylinder is directly connected to the arm skin and the other end is open. The final design of the sucker has a cylindrical base and a concave meniscus top. The meniscus was formed naturally using the surface tension of silicone gel, which leads to a higher level of the liquid around the edge of a container. The wall thickness decreases towards the tip of the sucker opening. Sucking forces of all three types of sucker artefacts were measured. Advantages and disadvantages of each sucker type were discussed. The final design of suckers has been implemented to the arm skin prototypes.

广寄生侵染广宁红花油茶过程的组织解剖学观察

本研究通过石蜡切片和显微观察,从组织解剖学水平观察了广寄生Taxillus chinensis侵入广宁红花油茶Camellia semiserrata的过程。结果表明:广寄生侵入寄主有2种形式,一种是种子侵入,另一种是缠绕根侵入。种子侵入主要是通过自身分泌的胶状物质在寄主细胞间流动并包裹寄主细胞,随后降解寄主细胞形成多个微小的囊状结构,同时寄主形成愈伤组织,逐渐将广寄生种子包裹到体内。缠绕根侵入则是通过“膨胀螺丝结构”将寄主皮层撑开,同时吸根组织不断分泌胶状物质进入寄主组织降解寄主细胞,并逐渐生长进入寄主体内。本研究为进一步揭示广寄生的致病机制具有一定的参考意义。

多指标排序优选抽油井工作参数软件研发

针对原有抽油机井工作参数软件与采油生产实际结合不够紧密、使用不方便的问题,经过技术攻关研发出多指标排序优选抽油井工作参数软件。首先确立以产液量指标为主、井下效率指标为辅、安全指标可靠的优选抽油井工作参数的设计思路,其次是建立以产液量计算为核心的系统算法。应用工程计算和经验公式相结合的方法,通过抽油泵沉没压力使供液量与排液量建立联系,将与供液量接近的排液量作为产液量,进而计算出井下效率、悬点载荷和抽油杆负载率。对所有“泵径、冲程、冲次”组合的优势产液量和优势井下效率及其对应的指标和下泵深度以列表方式输出,对所有指标与井下效率的关系以曲线方式输出,经过排序对比即可挑选出各项指标均占优势且稳定可靠的抽油井工作参数组合,实现抽油井工作参数优化设计的目标。该软件自2017年应用以来年均指导调参130井次,平均单井增产原油63.54 t,提高井下效率3.2%,取得了显著的应用效果。

Effects of total dissolved gas supersaturated water on lethality and catalase activity of Chinese sucker(Myxocyprinus asiaticus Bleeker)

Total dissolved gas(TDG) supersaturation caused by dam sluicing can result in gas bubble trauma(GBT) in fish and threaten their survival.In the present study,Chinese suckers(Myxocyprinus asiaticus Bleeker) were exposed to TDG supersaturated water at levels ranging from 120% to 145% for 48 h.The median lethal concentration(LC 50) and the median lethal time(LT 50) were determined to evaluate acute lethal effects on Chinese suckers.The results showed that the LC 50 values of 4,6,8,and 10 h were 142%,137%,135%,and 130%,respectively.The LT 50 values were 3.2,4.7,7.8,9.2,and 43.4 h,respectively,when TDG supersaturated levels were 145%,140%,135%,130%,and 125%.Furthermore,the biological responses in Chinese suckers were studied by assaying the catalase(CAT) activities in gills and muscles at the supersaturation level of 140% within LT 50.The CAT activities in the gills and muscle tissues exhibited a regularity of a decrease after an increase.CAT activities in the muscles were increased significantly at 3/5LT 50(P<0.05) and then came back to the normal level.However,there were no significant differences between the treatment group(TDG level of 140%) and the control group(TDG level of 100%) on CAT activities in the gills before 3/5LT 50(P>0.05),but the activities were significantly lower than the normal level at 4/5LT 50 and LT 50(P<0.05).

抽油杆偏磨机理及防偏磨技术研究现状

在石油开采过程中,有杆泵是目前应用最广泛的人工举升方法之一。有杆采油系统在石油和天然气行业中被认为是一项成熟的技术,具有易于应用、使用成本低等优势,在世界范围内应用普遍。但在实际运行过程中,抽油杆与油管之间的偏磨问题较为严重,由此带来的经济损失较大。通过对抽油杆产生偏磨的原因进行分析,总结了五大类最新的防偏磨技术,并提出了现有技术的发展方向,以期对生产实践起到一定的指导作用。

Identification and location of grapevine sucker based on information fusion of 2D laser scanner and machine vision

Chemical sucker control has been proven to be a more efficient method than manual and mechanical removals.The quick and effective identification and location of suckers are key technologies for targeted spray that can reduce chemical applications and alleviate potential problems.The goal of this research was to improve the accuracy of identification and location algorithm of grapevine suckers for real-time mobile targeted spray based on information fusion of two dimensional(2D)laser scanner and camera machine vision.A triangle white calibration board was used to determine the invisible laser scanning line.The positions of the terminated points of the scanning line on the calibration board in the laser scanner’s coordinates were calculated.Suckers size and center location were obtained by ExGExR segmentation,then the relative position between the suckers and triangle calibration board was determined in the image coordinates.Eventually,the actual size and relative position between the identified suckers and the platform were calculated by integrating the laser line and image information.The results of the field trials showed that the consumed time of the developed algorithm was 0.787 s,the width recognition rate 91.8%,height recognition rate 88.2%,and the relative position accuracies 92.0%,87.3%,which could meet the requirement of grapevine sucker precision targeted spray.