Competitive oxidation behavior of Ni-based superalloy GH4738 at extreme temperature

A high thrust-to-weight ratio poses challenges to the high-temperature performance of Ni-based superalloys. The oxidation behavior of GH4738 at extreme temperatures has been investigated by isothermal and non-isothermal experiments. As a result of the competitive diffusion of alloying elements, the oxide scale included an outermost porous oxide layer (OOL), an inner relatively dense oxide layer (IOL), and an internal oxide zone (IOZ), depending on the temperature and time. A high temperature led to the formation of large voids at the IOL/IOZ interface. At 1200℃, the continuity of the Cr-rich oxide layer in the IOL was destroyed, and thus, spallation occurred. Extension of oxidation time contributed to the size of Al-rich oxide particles with the increase in the IOZ. Based on this finding,the oxidation kinetics of GH4738 was discussed, and the corresponding oxidation behavior at 900-1100℃ was predicted.

Effect of Ti and Ta content on the oxidation resistance of Co-Ni-based superalloys

Co-Ni-based superalloys are known for their capability to function at elevated temperatures and superior hot corrosion and thermal fatigue resistance.Therefore,these alloys show potential as crucial high-temperature structural materials for aeroengine and gas turbine hot-end components.Our previous work elucidated the influence of Ti and Ta on the high-temperature mechanical properties of alloys.However,the intricate interaction among elements considerably affects the oxidation resistance of alloys.In this paper,Co-35Ni-10Al-2W-5Cr-2Mo-1Nb-xTi-(5−x)Ta alloys(x=1,2,3,4)with varying Ti and Ta contents were designed and compounded,and their oxidation resistance was investigated at the temperature range from 800 to 1000℃.After oxidation at three test conditions,namely,800℃for 200 h,900℃for 200 h,and 1000℃for 50 h,the main structure of the oxide layer of the alloy consisted of spinel,Cr_(2)O_(3),and Al_(2)O_(3)from outside to inside.Oxides consisting of Ta,W,and Mo formed below the Cr_(2)O_(3)layer.The interaction of Ti and Ta imparted the highest oxidation resistance to 3Ti2Ta alloy.Conversely,an excessive amount of Ti or Ta resulted in an adverse effect on the oxidation resistance of the alloys.This study reports the volatilization of W and Mo oxides during the oxidation process of Co-Ni-based cast superalloys with a high Al content for the first time and explains the formation mechanism of holes in the oxide layer.The results provide a basis for gaining insights into the effects of the interaction of alloying elements on the oxidation resistance of the alloys they form.

Effect of Y on Oxidation Behavior of Directionally Solidified Ni-Based Single-Crystal Superalloy

The effect of yttrium(Y)addition on the oxidation behavior of a Ni-based directionally solidified single-crystal superalloy is investigated in this study.Isothermal oxidation tests for samples with different levels of Y addition are conducted at 1100℃ in air.The Y content of the samples is determined by the actual pickup amount obtained from an Inductively Coupled Plasma-Atomic Emission Spectrometry test.It is discovered that the addition of Y increases the oxide resistance by the scale of an adhesive double-layer oxide,which is composed of Al_(2)O_(3) and spinel Ni(Cr,Al)_(2)O_(4).With 70 ppm of Y addition,the oxidation mass gain decreases from 12.6 g/m^(2) for the alloy without Y addition to 5.3 g/m^(2),and the oxidation rate decreases significantly.In addition,the internal nitride disappears after Y doping because of an increase in oxidation scale adherence and a decrease in oxidation products.In this study,the alloy with 660 ppm Y addition demonstrates the best oxidation resistance.

Oxidation behavior of 4774DD1 Ni-based single-crystal superalloy at 980℃ in air

The oxidation behavior of a novel Ni-based single-crystal 4774DD1 superalloy for industrial gas turbine applications was investigated by the isothermal oxidation at 980℃ and discontinuous oxidation weight gain methods.The phase constitution and morphology of surface oxides and the characteristics of the crosssection oxide film were analyzed by XRD,SEM and EDS.Results show that the oxidation kinetics of the 4774DD1 superalloy follows the cubic law,indicating its weak oxidation resistance at this temperature.As the oxidation time increases,the composition of the oxide film evolves as following:One layer consisting of a bottom Al_(2)O_(3)sublayer and an upper(Al_(2)O_(3)+NiO)mixture sublayer after oxidized for 25 h.Then,two layers composed of an outermost small NiO discontinuous grain layer and an internal layer for 75 h.This internal layer is consisted of the bottom Al_(2)O_(3)sublayer,an intermediate narrow CrTaO_(4)sublayer,and an upper(Al_(2)O_(3)+NiO)mixture sublayer.Also two layers comprising an outermost relative continuous NiO layer with large grain size and an internal layer as the oxidation time increases to 125 h.This internal layer is composed of the upper(Al_(2)O_(3)+NiO)mixture sublayer,an intermediate continuous(CrTaO_(4)+NiWO_(4))mixture sublayer,and a bottom Al_(2)O_(3)sublayer.Finally,three layers consisting of an outermost(NiAl2O_(4)+NiCr2O_(4))mixture layer,an intermediate(CrTaO_(4)+NiWO_(4))mixture layer,and a bottom Al_(2)O_(3)layer for 200 h.

A novel high-Cr CoNi-based superalloy with superior high-temperature microstructural stability, oxidation resistance and mechanical properties

A novel multicomponent high-Cr CoNi-based superalloy with superior comprehensive performance was prepared,and the evaluation of its high-temperature microstructural stability,oxidation resistance,and mechanical properties was conducted mainly using its cast polycrystalline alloy.The results disclosed that the morphology of theγ′phase remained stable,and the coarsening rate was slow during the long-term aging at 900–1000℃.The activation energy forγ′precipitate coarsening of alloy 9CoNi-Cr was(402±51)kJ/mol,which is higher compared with those of CMSX-4 and some other Ni-based and Co-based superalloys.Importantly,there was no indica-tion of the formation of topologically close-packed phases during this process.All these factors demonstrated the superior microstructural stability of the alloy.The mass gain of alloy 9CoNi-Cr was 0.6 mg/cm^(2) after oxidation at 1000℃ for 100 h,and the oxidation resistance was comparable to advanced Ni-based superalloys CMSX-4,which can be attributed to the formation of a continuous Al_(2)O_(3) protective layer.Moreover,the compressive yield strength of this cast polycrystalline alloy at high temperatures is clearly higher than that of the conventional Ni-based cast superalloy and the compressive minimum creep rate at 950℃ is comparable to that of the conventional Ni-based cast superalloy,demonstrating the alloy’s good mechanical properties at high temperature.This is partially because high Cr is bene-ficial in improving theγandγ′phase strengths of alloy 9CoNi-Cr.

Structure characterization of the oxide film on FGH96 superalloy powders with various oxidation degrees

The structure of the oxide film on FGH96 alloy powders significantly influences the mechanical properties of superalloys.In this study,FGH96 alloy powders with various oxygen contents were investigated using high-resolution transmission electron microscopy and atomic probe technology to elucidate the structure evolution of the oxide film.Energy dispersive spectrometer analysis revealed the presence of two distinct components in the oxide film of the alloy powders:amorphous oxide layer covering the γ matrix and amorphous oxide particles above the carbide.The alloying elements within the oxide layer showed a laminated distribution,with Ni,Co,Cr,and Al/Ti,which was attributed to the decreasing oxygen equilibrium pressure as oxygen diffused from the surface into the γ matrix.On the other hand,Ti enrichment was observed in the oxide particles caused by the oxidation and decomposition of the carbide phase.Comparative analysis of the oxide film with oxygen contents of 140,280,and 340 ppm showed similar element distributions,while the thickness of the oxide film varies approximately at 9,14,and 30 nm,respectively.These findings provide valuable insights into the structural analysis of the oxide film on FGH96 alloy powders.

Oxidation behavior of RE-modified nickel-based superalloy between 950℃ and 1150℃ in air

A new Ni-based superalloy Ni48Cr28W5Co3Mn1Si1.6 was developed and the influence of a trace amount of rare earth (RE) metal addition on the oxidation resistance of this alloy was investigated. Isothermal oxidation behavior was investigated at 950?1150 °C in air, and then analyzed using scanning electronic microscopy and X-ray diffraction. The results showed that oxidation mass gain kinetics of the samples with and without RE elements follow the parabolic law. The effect of 0.20% RE on oxidation resistance is relatively small, and the oxidation rate constant of the alloy modified with 0.20% RE addition decreases by 5.9%?9.0%. Oxidation at 950?1150 °C for 100 h results in the formation of MnCr2O4, Cr2O3 and SiO2. A continuous and protective MnCr2O4 spinel layer forms as outer layer. The continuous middle oxide layer is confirmed to be Cr2O3, and the innermost layer consists of discontinuous SiO2.

Isothermal oxidation behavior of single crystal superalloy DD6

The isothermal oxidation behavior of the second generation single crystal superalloy DD6 was studied at 1050 ℃ and 1100 ℃ in ambient atmosphere.Morphology of oxides was examined by SEM and their composition was analyzed by XRD and EDS.The experimental results show that DD6 alloy obeys subparabolic rate law during oxidation of 100 h at 1050 ℃ and 1100 ℃.The oxide scale exposed at 1050 ℃ is made up of an outer NiO layer with a small amount of Al2O3 and an inner Al2O3 layer.The oxide scale exposed at 1100 ℃ is made up of an outer Al2O3 layer with a small amount of NiO,an intermediate layer,mainly composed of Cr2O3 and TaO2,and an inner Al2O3 layer.The γ＇-free layer was formed under the oxide scale at two temperatures.

Effect of Ce^+ Ion Implantation upon Oxidation Resistance of Superalloy K38G

The oxidation behavior (isothermal and cyclic oxidation) of cast superalloy K38G and the effect of Ce^+ ion implantation with dose of 1×10^(17) ions/cm^2 upon its oxidation resistance at 900 and 1000 ℃ in air were investigated. Meanwhile, the influence of Ce^+ implantation on oxidation behavior of K38G with pre-oxide scale at 1000 ℃ in air was compared. The pre-oxidation was performed at 1000 ℃ in static air for 0.25 and 1.5 h, respectively. It is shown that the homogeneous external mixture oxide of rutile TiO_2+Cr_2O_3 and non-continuous internal oxide of Al_2O_3 are formed during the oxidation procedure in all the cases. The isothermal oxidation resistance and the cracking or spallation resistance of superalloy K38G implanted with Ce^+ by both of the two different implantation ways are not improved notably. This may be attributed to the mixed oxide composition characteristics and the blocking effect differences of Ce^+ segregation along the oxide grain boundaries on the transport process for different diffusing ions.

EFFECT OF NANOCRYSTALLIZATION ON OXIDATION RESISTANCE OF TiAl INTERMETALLIC COMPOUND

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Identification of Iron Oxides Qualitatively/Quantitatively Formed during the High Temperature Oxidation of Superalloys in Air and Steam Environments

Mossbauer spectroscopy has been used to study the morphology of iron oxides formed during the oxidation of superalloys, such as SS-304L （1.4306S）, Incoloy-800H, Incoloy-825, UBHA-25L, Sanicro-28 and Inconel-690, at 1200℃ exposed in air and steam environments for 400 h. The basic aim was to identify and compare the iron oxides qualitatively and quantitatively, formed during the oxidation of these alloys in two environments. The behaviour of alloy UBHA-25L in high temperature oxidation in both environments indicates that it has good oxidation resistance especially in steam, whereas Sanicro-28 has excellent corrosion resistance in steam environment. In air oxidation of Inconel-690 no iron oxide, with established Mossbauer parameters, was detected.

Effect of Yttrium on High Temperature Oxidation Resistance ofa Directionally Solidified Superalloy

The effect of rare earth element yttrium on the high temperature oxidation resistance of a directionally solidified Ni-base superalloy was studied with scanning electron microscopy(SEM), energy dispersive spectrum(EDS)and X-ray diffraction(XRD)techniques. The results show that the oxidation resistance of the alloy is substantially improved by adding proper amount of yttrium.

HIGH-TEMPERATURE OXIDATION OF FGH96 P/M SUPERALLOY

High temperature oxidation behaviors of FGH96 P/M superaUoy have been studied in air at temperatures ranging from 600 to 1000℃. By means of isothermal oxidation testing, X-ray diffraction, SEM （scanning electron microscopy）, and EDS （energy dispersive X-ray spectroscopy） analyses, the oxidation kinetics as well as the composition and morphology of scales were investigated. Thermodynamic calculations were used to explain the oxidation mechanism. The results showed that as the oxidation temperature increased, the oxidation rate, the scale thickness, and scale spallation increased. FGH96 P/M superalloy exhibits good oxidation resistance at temperature below 800℃. The oxidation kinetics follows an approximately parabolic rate law, and the oxide layer was mainly composed of Cr2O3 TiO2 and a little amount of NiCr2O4. The oxidation is controlled by the transmission of chromium. titanium, and oxygen through the oxide scale.

Oxidation behaviors of wrought nickel-based superalloys in various high temperature environments

Oxidation characteristics of Alloy 617 and Haynes 230 at 900 oC in simulated helium environment,hot steam environment containing H2 as well as in air and pure helium conditions were investigated.Compared to air condition,the oxidation rate of Alloy 617 was not significantly affected in helium and hot steam environments,while Haynes 230 showed lower oxidation rate in helium environment.On the other hand,the oxide morphology and structure of Alloy 617 were strongly affected by the environments,but those of Haynes 230 were less dependent on the environments.For Haynes 230,a Cr2O3 inner layer and a protective MnCr2O4 outer layer were formed in all environments,which contributed to the better oxidation resistance.As the mechanical properties,such as creep and tensile properties,were significantly affected by the oxidation behaviors,surface treatment methods to enhance oxidation resistance of these alloys should be developed.

Effect of Co on oxidation and hot corrosion behavior of two nickel-based superalloys under Na_(2)SO_(4)-NaCl at 900℃

Nickel-based superalloys with and without Co by partial replacement of W were prepared using double vacuum melting.A comparison of the oxidation in air and hot corrosion behaviors under molten 75 wt.%Na2 SO4+25 wt.%NaCl at 900℃were systematically investigated.The results showed that partial replacement of W with Co promoted the formation of chromia scale and consequently decreased the oxidation rate.Besides,the addition of Co also retarded the internal oxidation/nitridation of Al and consequently promoted the growth of Al_(2) O3 scale,which further decreased the scaling rate and improved the adhesion of scale.Moreover,the addition of Co also further improved the hot corrosion resistance under molten Na2 SO4-NaCl salts.

EFFECTS OF TRACE ELEMENTS ON THE OXIDATION OF LOW SEGREGATION Ni－Cr－Al BASED SUPERALLOYS

The oxidation behaviors of two kinds of low segregation Ht-Cr-Al based superalloys have been studied between 1000-1100℃, and compared with that of general Mt-Cr-Al based superalloys. The results indicated that the simultaneous additions of 0.1 wt% S and 0. 1 wt% Zr to low segregation alloys increase the oxidation rate of Al2O3-forming alloy and improve the scale adherence. The addition of 0.1 wt% Zr can ,minimize the negative effects of S on the adherence of Al2O3 scale. Low amounts of S(≤50 ppm wt) have no obviously negative effects on the adherence of Cr2O3 scale formed on one of the low segregation superalloys.

Effects of composite oxide scale on oxidation resistance of superalloy K273

A Si-containing K273 superalloy was made using intermediate frequency induction furnace in the study. In the testing of oxidation resistance, the oxidation process of the alloy specimens during the testing at 900℃ for 500 h was examined by oxidation weight gain method. The morphology and composition of the oxide scales were determined using scanning electron microscope （SEM） and X-ray diffraction （XRD）, respectively. The effects of the transferring of ions and electrons on the oxidation resistance were further analyzed microscopically by semiconductor oxide models. The results show that the composite oxide scales consist of Cr203, SiO2 and spinel- type oxide MCr204, with flat and compact structure, and fine grains in uniform distribution. All of these endow the superalloy K273 with strong oxidation resistance. The reason for the powerful oxidation resistance of the composite scale is that the formation process of P＋N type semiconductor oxide enables to consume most of the surplus negative and positive ions in the oxide scales, which makes the number of the mobile ions and electrons dropped enormously, and the transfer rate of them falls heavily. So the oxidation rate of the metal phase in the alloy matrix is reduced significantly.

Oxidation during the production of FGH4095 superalloy powders by electrode induction-melt inert gas atomization

Super-clean and super-spherical FGH4095 superalloy powder is produced by the ceramic-free electrode inductionmelt inert gas atomization（EIGA） technique.A continuous and steady-state liquid metal flow is achieved at high-frequency（350 k Hz） alternating current and high electric power（100 k W）.The superalloy is immersed in a high-frequency induction coil,and the liquid metal falling into a supersonic nozzle is atomized by an Ar gas of high kinetic gas energy.Numerical calculations are performed to optimize the structure parameters for the nozzle tip.The undesired oxidation reaction of alloying elements starts at 1000℃ with the reaction originating from the active sites on the powder surfaces,leading to the formation of oxides,MexOy.The role of active sites and kinetic factors associated with the diffusion of oxygen present in the atomization gas streams are also examined.The observed results reveal that the oxidation process occurring at the surface of the produced powders gradually moves toward the core,and that there exists a clear interface between the product layer and the reactant.The present study lays a theoretical foundation for controlling the oxidation of nickel-based superalloy powders from the powder process step.

Cyclic Oxidation Resistance of In718 Superalloy Treated by Laser Peening

The aim of this study was to improve the cyclic oxidation resistance of In718 superalloy by laser peening（LP）. Specimens were treated by LP from one to three times, respectively. The cyclic oxidation tests at 900 ℃ for periods up to 2 h were conducted. Changes of the top surface morphology and microstructure were analyzed by scanning electron microscope （SEM）, energy-dispersive spectra （EDS）, transmission electron microscope （TEM） and X-ray diffraction technique （XRD）, respectively. The weights were measured between the oxidation cycles to assess the oxidation of the specimens. The top surface microstructure after LP was characterized by highly tangled and dense dislocation arrangements and a high amount of twins. Protective oxidation layer was generated more quickly on the surface treated by LP. The average oxidation rate was about 50 % lower. A tiny homogeneous oxidation layer containing （Fe,Cr）2O3, NiCrO3 and Ni（A1,Cr）2O4 spinel was generated on the surface. The experimental results of cyclic oxidation tests show that specimens treated by LP have a better high temperature oxidation resistance, and the antistrip performance of the oxidation layer improves. Moreover, the effects of LP are strengthened with the increase of laser peening.

Isothermal oxidation behavior and mechanism of a nickel-based superalloy at 1000°C

The oxidation behavior of a nickel-based superalloy at 1000°C in air was investigated through X-ray diffraction, scanning electron microscopy, and energy-dispersive spectroscopy analysis. A series of oxides, including external oxide scales（Cr_2O_3,（TiO_2 ＋ Mn Cr_2O_4）） and internal oxides（Al_2O_3,Ti N）, were formed on the surface or sub-surface of the substrate at 1000°C in experimental still air. The oxidation resistance of the alloy was dependent on the stability of the surface oxide layer. The continuity and density of the protective Cr_2O_3 scale were affected by minor alloying elements such as Ti and Mn. The outermost oxide scale was composed of TiO_2 rutile and Mn Cr_2O_4 spinel, and the growth of TiO_2 particles was controlled by the outer diffusion of Ti ions through the pre-existing oxide layer. Severe internal oxidation occurred beneath the external oxide scale, consuming Al and Ti of the strength phase γ′（Ni_3（Al,Ti）） and thereby severely deteriorating the surface mechanical properties. The depth of the internal oxidation region was approximately 35 μm after exposure to experimental air at 1000°C for 80 h.