Fuzzy disturbance rejection predictive control of ultra-supercritical once-through boiler-turbine unit

In order to overcome the wide-range load tracking and unknown disturbance issues of an ultra-supercritical boiler- turbine unit, a fuzzy disturbance rejection predictive control approach is proposed using the techniques of fuzzy scheduling, model predictive control and extended state observer. Local state-space models are established on the basis of nonlinearity analysis and subspace identification. To eiJiance thedisturbance rejection capability of the controller, a extended state observer is employed to estimate unnown disturbances and model mismatches. The disturbance estimation ennaced local predictive controllers ae subsequently devised based on the local models, the performance of which is further strengthened by incorporating the fuzzy scheduling technique. The simulation results verify the merits of the proposed strategy in achieving satisfactory wide-range load tracking ad disturbance rejection performance.

Ultra-Supercritical——A Preferential Choice for China to Develop Clean Coal Technology

The ultra-supercritical pressure coal-fired power-generation technology (USCT) isa mature, advanced and efficient power generation technology in the world. Comparisonsamong several principal clean coal power-generation technologies show that USCT withpollutant-emission control equipment is superior to others in efficiency, capacity, reliability,investment and environment protection etc. Analyzing the main problems existing in thermalpower industry, it is concluded that the USCT is the preferential choice for China to developclean coal power-generation technology at present. Considering the foundation of thepower industry, the manufacturing industry for power generating equipment and otherrelated industries, it is concluded that China has satisfied the qualifications to develop USCT.

Development Features of Supercritical (Ultra-Supercritical) Technology in the World and Experiences We Can Learn

The development and technical characteristics in different stages of supercritical (ultra-Supercritical) technology abroad are introduced in this paper. At the same time, according to the development trend of supercritical (ultra-supercritical) technology, the corresponding revelations are given in this paper. That is: It is an inevitable choice to develop supercritical (ultra-supercritical) technology if we want to improve the thermal efficiency and heat efficiency.

Multi-model Predictive Control of Ultra-supercritical Coal-fired Power Unit

The control of ultra-supercritical(USC) power unit is a difficult issue for its characteristic of the nonlinearity, large dead time and coupling of the unit. In this paper, model predictive control(MPC) based on multi-model and double layered optimization is introduced for coordinated control of USC unit. The linear programming(LP) combined with quadratic programming(QP) is used in steady optimization for computation of the ideal value of dynamic optimization. Three inputs(i.e. valve opening, coal flow and feedwater flow) are employed to control three outputs(i.e. load, main steam temperature and main steam pressure). The step response models for the dynamic matrix control(DMC) are constructed using the three inputs and the three outputs. Piecewise models are built at selected operation points. Double-layered multi-model predictive controller is implemented in simulation with satisfactory performance.

Exergy Analysis and Thermal Optimization of a Double-Turbine Regeneration System in a Ultra-Supercritical Double-Reheat Unit

Improving the primary steam parameters is one of the most direct ways to improve the cycle efficiency of a powergeneration system. In the present study, the typical problem connected to the excessively high superheat degree ofextraction steam in an ultra-supercritical (USC) double-reheat unit is considered. Using a 1000 MW power plantas an example, two systems (case 1 and case 2) are proposed, both working in combination with a regenerativesteam turbine. The thermal performances of these two systems are compared with that of the original systemthrough a heat balance method and an exergy balance strategy. The results reveal that the two coupled systemscan significantly reduce the superheat degree of extraction steam, turbine heat rate, and coal consumption of theunit and improve the energy utilization efficiency. These results will provide useful theoretical guidance to futureinvestigators wishing to address the general problem relating to energy conservation and modelling of the coupledextraction steam regenerative system of USC double-reheat units.

Min-max fuzzy model predictive tracking control of boiler-turbine system for ultra-supercritical units

To improve the control performance of nonlinear ultra-supercritical(USC)thermal power units,an improved min-max fuzzy model predictive tracking control(FMPTC)strategy is proposed.First,a T-S fuzzy model is established to approximate the dynamics of the nonlinear boiler-turbine system.Then,based on an extended fuzzy model containing state variables and output variables,a min-max FMPTC is derived for output regulation while ensuring the closed-loop system stability and the inputs in their given constraints.For greater controller design freedom,the developed controller adopts a new state-and output-based objective function.In addition,the observer estimation error is regarded as a bounded disturbance,ensuring the stability of the entire closed-loop control system.Simulation results on a 1000 MW USC boiler-turbine model illustrate the effectiveness of the proposed approach.

Study on Calculation Method for Partition of Heat Transfer in an Ultra-supercritical Boiler

Use a 1000MW ultra-supercritical tower boiler as the research object. On the basis of one dimensional model, simplify the tube heat transfer model and the radiation heat transfer model;establish the two-dimensional area calculation model with the regional method;?summarize the heat load distribution of flue gas temperature and water wall surface;and compare with the measured data. The error range of the result is acceptable on the project. The distribution of water wall surface heat load along the furnace width and the area where heat transfer deterioration?cause easily along the furnace height direction are studied with the model and algorithm on different boiler load conditions. All these provide the reference for the design and operation of the ultra supercritical boiler.

Model Identification Based on Subspace Model Identification of Main Steam Temperature in Ultra-Supercritical Coal-Fired Power Unit

Ultra-supercritical(USC) unit is more and more popular in coal-fired power industry.In this paper,closed-loop identification based on subspace model identification(SMI) is introduced for superheated steam temperature system of USC unit.Closed-loop SMI is applied to building step response model of the unit directly.The parameters selection method is proposed to deal with the parameter sensitivity and improve the reliability of the model.Finally,the model is used in model identification of real USC unit.

Vibration of 1000-MW Ultra-Supercritical Turbine-Generator Unit with Simens Technology

The layout features of unit shafting and their effects on vibration, as well as evaluation criteria, were introduced for a 1000-MW ultra-supercritical turbine-generator unit with Simens technology. Based on vibration diagnosis and treatment for more than 10 units, some typical vibration faults were summarized, such as the vibration fluctuation of the high pressure (HP) rotor, abnormal vibration increases of the No.3 bearing pedestal and large vibration of the exciter rotor during its critical speed range. The vibration characteristics and the causes of faults and countermeasures were analyzed. Three applications for further illustration were given. The vibration fault identification method, control measures, and applications can provide a reference for vibration diagnoses and treatment of same type units.

Micro segment analysis of supercritical methane thermal-hydraulic performance and pseudo-boiling in a PCHE straight channel

The printed circuit heat exchanger(PCHE) is receiving wide attention as a new kind of compact heat exchanger and is considered as a promising vaporizer in the LNG process. In this paper, a PCHE straight channel in the length of 500 mm is established, with a semicircular cross section in a diameter of 1.2 mm.Numerical simulation is employed to investigate the flow and heat transfer performance of supercritical methane in the channel. The pseudo-boiling theory is adopted and the liquid-like, two-phase-like, and vapor-like regimes are divided for supercritical methane to analyze the heat transfer and flow features.The results are presented in micro segment to show the local convective heat transfer coefficient and pressure drop. It shows that the convective heat transfer coefficient in segments along the channel has a significant peak feature near the pseudo-critical point and a heat transfer deterioration when the average fluid temperature in the segment is higher than the pseudo-critical point. The reason is explained with the generation of vapor-like film near the channel wall that the peak feature related to a nucleateboiling-like state and heat transfer deterioration related to a film-boiling-like state. The effects of parameters, including mass flow rate, pressure, and wall heat flux on flow and heat transfer were analyzed.In calculating of the averaged heat transfer coefficient of the whole channel, the traditional method shows significant deviation and the micro segment weighted average method is adopted. The pressure drop can mainly be affected by the mass flux and pressure and little affected by the wall heat flux. The peak of the convective heat transfer coefficient can only form at high mass flux, low wall heat flux, and near critical pressure, in which condition the nucleate-boiling-like state is easier to appear. Moreover,heat transfer deterioration will always appear, since the supercritical flow will finally develop into a filmboiling-like state. So heat transfer deterioration should be taken seriously in the design and safe operation of vaporizer PCHE. The study of this work clarified the local heat transfer and flow feature of supercritical methane in microchannel and contributed to the deep understanding of supercritical methane flow of the vaporization process in PCHE.

Demonstration of a small‐scale power generator using supercritical CO_(2)

The supercritical CO_(2)(sCO_(2))power cycle could improve efficiencies for a wide range of thermal power plants.The sCO_(2)turbine generator plays an important role in the sCO_(2)power cycle by directly converting thermal energy into mechanical work and electric power.The operation of the generator encounters challenges,including high temperature,high pressure,high rotational speed,and other engineering problems,such as leakage.Experimental studies of sCO_(2)turbines are insufficient because of the significant difficulties in turbine manufacturing and system construction.Unlike most experimental investigations that primarily focus on 100 kW‐or MW‐scale power generation systems,we consider,for the first time,a small‐scale power generator using sCO_(2).A partial admission axial turbine was designed and manufactured with a rated rotational speed of 40,000 rpm,and a CO_(2)transcritical power cycle test loop was constructed to validate the performance of our manufactured generator.A resistant gas was proposed in the constructed turbine expander to solve the leakage issue.Both dynamic and steady performances were investigated.The results indicated that a peak electric power of 11.55 kW was achieved at 29,369 rpm.The maximum total efficiency of the turbo‐generator was 58.98%,which was affected by both the turbine rotational speed and pressure ratio,according to the proposed performance map.

Multi-objective optimization and evaluation of supercritical CO_(2) Brayton cycle for nuclear power generation

The supercritical CO_(2) Brayton cycle is considered a promising energy conversion system for Generation IV reactors for its simple layout,compact structure,and high cycle efficiency.Mathematical models of four Brayton cycle layouts are developed in this study for different reactors to reduce the cost and increase the thermohydraulic performance of nuclear power generation to promote the commercialization of nuclear energy.Parametric analysis,multi-objective optimizations,and four decision-making methods are applied to obtain each Brayton scheme’s optimal thermohydraulic and economic indexes.Results show that for the same design thermal power scale of reactors,the higher the core’s exit temperature,the better the Brayton cycle’s thermo-economic performance.Among the four-cycle layouts,the recompression cycle(RC)has the best overall performance,followed by the simple recuperation cycle(SR)and the intercooling cycle(IC),and the worst is the reheating cycle(RH).However,RH has the lowest total cost of investment(C_(tot))of$1619.85 million,and IC has the lowest levelized cost of energy(LCOE)of 0.012$/(kWh).The nuclear Brayton cycle system’s overall performance has been improved due to optimization.The performance of the molten salt reactor combined with the intercooling cycle(MSR-IC)scheme has the greatest improvement,with the net output power(W_(net)),thermal efficiencyη_(t),and exergy efficiency(η_(e))improved by 8.58%,8.58%,and 11.21%,respectively.The performance of the lead-cooled fast reactor combined with the simple recuperation cycle scheme was optimized to increase C_(tot) by 27.78%.In comparison,the internal rate of return(IRR)increased by only 7.8%,which is not friendly to investors with limited funds.For the nuclear Brayton cycle,the molten salt reactor combined with the recompression cycle scheme should receive priority,and the gas-cooled fast reactor combined with the reheating cycle scheme should be considered carefully.

Supercritical metalens at h-line for high-resolution direct laser writing

Supercritical lens(SCL)can break the diffraction limit in the far field and has been demonstrated for high-resolution scanning confocal imaging.Its capability in sharper focusing and needle-like long focal depth should allow high-resolution lithography at violet or ultraviolet(UV)wavelength,however,this has never been experimentally demonstrated.As a proof of concept,in this paper SCLs operating at 405 nm(h-line)wavelength with smaller full-width-at-half-maximum focal spot and longer depth of focus than conventional Fresnel zone lens while maintaining controlled side lobes are designed for direct laser writing(DLW)lithography.Aluminum nitride(AlN)with a high refractive index and low loss in UVvisible range is used to fabricate nanopillar-based metasurfaces structure for the metalens.Grating arrays with improved pitch resolution are fabricated using the SCLs with sub-diffraction-limit focusing capability.The AlN-based metasurface for SCLs at short wavelength for DLW could extend further to UV or deep UV lithography and might be of great interest to both the research and industry applications.

Weak Solutions of McKean-Vlasov SDEs with Supercritical Drifts

Consider the following McKean-Vlasov SDE:dXt=√2dWt+∫R_(d)K(t,Xt-y)μX_(t)(dy)dt,X_(0)=X,whereμXt stands forthedistributionof Xt and K(t,x):R_(+)×R^(d)→is a time-dependent divergence free vector field.Under the assumption K∈L_(x)^(p)with weak solutions to the above SDE.As an application,we provide a new proof for the existence of weak solutions to 2D Navier-Stokes equations with measure as initial vorticity.

Proppant transport in rough fracture networks using supercritical CO_(2)

Proppant transport within fractures is one of the most critical tasks in oil,gas and geothermal reservoir stimulation,as it largely determines the ultimate performance of the operating well.Proppant transport in rough fracture networks is still a relatively new area of research and the associated transport mechanisms are still unclear.In this study,representative parameters of rough fracture surfaces formed by supercritical CO_(2) fracturing were used to generate a rough fracture network model based on a spectral synthesis method.Computational fluid dynamics(CFD)coupled with the discrete element method(DEM)was used to study proppant transport in this rough fracture network.To reveal the turning transport mechanism of proppants into branching fractures at the intersections of rough fracture networks,a comparison was made with the behavior within smooth fracture networks,and the effect of key pumping parameters on the proppant placement in a secondary fracture was analyzed.The results show that the transport behavior of proppant in rough fracture networks is very different from that of the one in the smooth fracture networks.The turning transport mechanisms of proppant into secondary fractures in rough fracture networks are gravity-driven sliding,high velocity fluid suspension,and fracture structure induction.Under the same injection conditions,supercritical CO_(2)with high flow Reynolds number still has a weaker ability to transport proppant into secondary fractures than water.Thickening of the supercritical CO_(2)needs to be increased beyond a certain value to have a significant effect on proppant carrying,and under the temperature and pressure conditions of this paper,it needs to be increased more than 20 times(about 0.94 m Pa s).Increasing the injection velocity and decreasing the proppant concentration facilitates the entry of proppant into the branching fractures,which in turn results in a larger stimulated reservoir volume.The results help to understand the proppant transport and placement process in rough fracture networks formed by reservoir stimulation,and provide a theoretical reference for the optimization of proppant pumping parameters in hydraulic fracturing.

Experimental investigation on pyrolysis products and pore structure characteristics of organic-rich shale heated by supercritical carbon dioxide

The efficient pyrolysis and conversion of organic matter in organic-rich shale,as well as the effective recovery of pyrolysis shale oil and gas,play a vital role in alleviating energy pressure.The state of carbon dioxide(CO_(2))in the pyrolysis environment of shale reservoirs is the supercritical state.Its unique supercritical fluid properties not only effectively heat organic matter,displace pyrolysis products and change shale pore structure,but also achieve carbon storage to a certain extent.Shale samples were made into powder and three sizes of cores,and nitrogen(N_(2))and supercritical carbon dioxide(ScCO_(2))pyrolysis experiments were performed at different final pyrolysis temperatures.The properties and mineral characteristics of the pyrolysis products were studied based on gas chromatography analysis,Xray diffraction tests,and mass spectrometry analysis.Besides,the pore structure characteristics at different regions of cores before and after pyrolysis were analyzed using N_(2) adsorption tests to clarify the impact of fracturing degree on the pyrolysis effect.The results indicate that the optimal pyrolysis temperature of Longkou shale is about 430℃.Compared with N_(2),the oil yield of ScCO_(2) pyrolysis is higher.The pyrolysis oil obtained by ScCO_(2) extraction has more intermediate fractions and higher relative molecular weight.The ScCO_(2) can effectively improve the pore diameter of shale and its effect is better than that of N_(2).The micropores are produced in shale after pyrolysis,and the macropores only are generated in ScCO_(2) pyrolysis environments with temperatures greater than 430℃.The pore structure has different development characteristics at different pyrolysis temperatures,which are mainly affected by the pressure holding of volatile matter and products blocking.Compared to the surface of the core,the pore development effect inside the core is better.With the decrease in core size,the pore diameter,specific surface area,and pore volume of cores all increase after pyrolysis.

Control system design for a pressure-tube-type supercritical water-cooled nuclear reactor via a higher order sliding mode method

Nuclear power plants exhibit non-linear and time-variable dynamics.Therefore,designing a control system that sets the reactor power and forces it to follow the desired load is complicated.A supercritical water reactor(SCWR)is a fourth-generation conceptual reactor.In an SCWR,the non-linear dynamics of the reactor require a controller capable of control-ling the nonlinearities.In this study,a pressure-tube-type SCWR was controlled during reactor power maneuvering with a higher order sliding mode,and the reactor outgoing steam temperature and pressure were controlled simultaneously.In an SCWR,the temperature,pressure,and power must be maintained at a setpoint(desired value)during power maneuvering.Reactor point kinetics equations with three groups of delayed neutrons were used in the simulation.Higher-order and classic sliding mode controllers were separately manufactured to control the plant and were compared with the PI controllers speci-fied in previous studies.The controlled parameters were reactor power,steam temperature,and pressure.Notably,for these parameters,the PI controller had certain instabilities in the presence of disturbances.The classic sliding mode controller had a higher accuracy and stability;however its main drawback was the chattering phenomenon.HOSMC was highly accurate and stable and had a small computational cost.In reality,it followed the desired values without oscillations and chattering.

Simulation Modelling and Techno-Economics of Supercritical Carbon Dioxide Recompression Closed Brayton Cycle

In recent years, there has been global interest in meeting targets relating to energy affordability and security while taking into account greenhouse gas emissions. This has heightened major interest in potential investigations into the use of supercritical carbon dioxide (sCO2) power cycles. Climate change mitigation is the ultimate driver for this increased interest;other relevant issues include the potential for high cycle efficiency and a circular economy. In this study, a 25 MWe recompression closed Brayton cycle (RCBC) has been assessed, and sCO2 has been proposed as the working fluid for the power plant. The methodology used in this research work comprises thermodynamic and techno-economic analysis for the prospective commercialization of this sCO2 power cycle. An evaluated estimation of capital expenditure, operational expenditure, and cost of electricity has been considered in this study. The ASPEN Plus simulation results have been compared with theoretical and mathematical calculations to assess the performance of the compressors, turbine, and heat exchangers. The results thus reveal that the cycle efficiency for this prospective sCO2 recompression closed Brayton cycle increases (39% - 53.6%) as the temperature progressively increases from 550˚C to 900˚C. Data from the Aspen simulation model was used to aid the cost function calculations to estimate the total capital investment cost of the plant. Also, the techno-economic results have shown less cost for purchasing equipment due to fewer components being required for the cycle configuration as compared to the conventional steam power plant.

Solubility of iron(Ⅲ) and nickel(Ⅱ) acetylacetonates in supercritical carbon dioxide

As a common precursor for supercritical CO_(2)(scCO_(2))deposition techniques,solubility data of organometallic complexes in scCO_(2)is crucial for the preparation of nanocomposites.Recently,metal acetylacetonates have shown great potential for the preparation of single-atom catalytic materials.In this study,the solubilities of iron(Ⅲ)acetylacetonate(Fe(acac)3)and nickel(Ⅱ)acetylacetonate(Ni(acac)2)were measured at the temperature from 313.15 to 333.15 K and in the pressure range of 9.5–25.2 MPa to accumulate new solubility data.Solubility was measured using a static weight loss method.The semi-empirical models proposed by Chrastil and Sung et al.were used to correlate the solubility data of Fe(acac)3 and Ni(acac)2.The equations obtained can be used to predict the solubility of the same system in the experimental range.

Numerical Predictions of Laminar Forced Convection Heat Transfer with and without Buoyancy Effects from an Isothermal Horizontal Flat Plate to Supercritical Nitrogen

Numerical predictions are made for Laminar Forced convection heat transfer with and without buoyancy effects for Supercritical Nitrogen flowing over an isothermal horizontal flat plate with a heated surface facing downwards.Computations are performed by varying the value ofΔT from5 to 30 K and P_(∞)/P_(cr)ratio from1.1 to 1.5.Variation of all the thermophysical properties of supercritical Nitrogen is considered.The wall temperatures are chosen in such a way that two values of Tw are less than T∗(T*is the temperature at which the fluid has a maximum value of Cp for the given pressure),one value equal to T∗and two values greater than T∗.Three different values of U∞are used to obtain Re∞range of 3.6×10_(4)to 4.74×10^(5)for forced convection without buoyancy effects and Gr_(∞)/Re^(2)_(∞)range of 0.011 to 3.107 for the case where buoyancy effects are predominant.Six different forms of correlations are proposed based on numerical predictions and are compared with actual numerical predictions.It has been found that in all six forms of correlations,the maximum deviations are found to occur in those cases where the pseudocritical temperature TT∗lies between the wall temperature and bulk fluid temperature.