Control Research of Dual Chamber Hydro-Pneumatic Suspension

Vehicle riding comfort and handling stability are directly affected by suspension performance.A novel dual chamber hydro-pneumatic(DCHP)suspension system is developed in this paper.Based on the structural analysis of the DCHP suspension,an equivalent suspension model is proposed for the control purpose.A cuckoo search(CS)based fuzzy PID controller is proposed for the control of the DCHP suspension system.The proposed controller combines the advantage of fuzzy logic and PID controller,and CS algorithm is used to regulate the membership functions and PID parameters.Compared with tradition LQR controller and passive suspension system,the CSFPID controller can reduce the sprung mass acceleration,and at the same time with no deterioration of tire deflection.

Development of a Composite Suspension with a Coil and Hydro-Pneumatic Spring

A new composite suspension is developed, where a coil spring and a hydro-pneumatic spring are used in order to improve the poor reliability of off-road vehicle with pure hydro-pneumatic suspension. According to road conditions, the two springs play different roles. The method for matching the composite suspension stiffness and distributing the load is proposed. The working pressure of hydro-pneumatic spring as well as the load and stiffness characteristics of composite suspension is compared with a pure hydro-pneumatic suspension. In addition, the ISO weighted vehicle body acceleration, suspension travel and relative dynamic load of the wheels between two kinds of suspension are analyzed with a quarter vehicle mode. The simulation result shows that the developed composite suspension is more suitable for off-road vehicle than the one hydro-pneumatic suspension, because the composite suspension can reduce the working pressure, improve the reliability and keep a similar ride comfort with hydro-pneumatic suspension.

Investigation of Semi-Active Hydro-Pneumatic Suspension for a Heavy Vehicle Based on Electro-Hydraulic Proportional Valve

Hydro-pneumatic suspension is widely used in heavy vehicles due to its nonlinear characteristics of stiffness and damping. However, the conventional passive hydro-pneumatic suspension can’t adjust parameters according to the complicated road environment of heavy vehicles to fulfill the requirements of the vehicle ride comfort. In this paper, a semi-active hydro-pneumatic suspension system based on the electro-hydraulic proportional valve control is proposed, and fuzzy control is used as the control strategy to adjust the?damping force of the semi-active hydro-pneumatic suspension. A 1/4?semi-active hydro-pneumatic suspension model is established, which is co-simulated with AMESim and MATLAB/Simulink. The co-simulation results show that the semi-active hydro-pneumatic suspension system can significantly reduce vibration of the vehicle body, and improve the suspension performance comparing with passive hydro-pneumatic suspension.

Control algorithm for vehicle height adjustable system of hydro-pneumatic suspension based on LuGre model

In order to control the vehicle body position precisely,1/4 nonlinear mathematical model of hydro-pneumatic suspension is established,and the influence of the frictional force in a hydraulic cylinder is analyzed.The friction characteristics are described based on the LuGre model when the piston of a hydraulic actuator is operated at a low speed.Due to the fact parameters of the friction model are effected by the system condition,an adaptive friction compensation（AFC）controller is designed through the Backstepping method,and a dual-observer has been implemented to estimate the friction state.The global asymptotic convergence of a closed-loop system is proven by the Lyapunov theorem.The simulation results show that the positional accuracy of the adaptive friction compensation yiedls a significant improvement in the vehicle height adjustment as compared to the PID control,demonstrating the effectiveness of the adaptive fiction compensation method in the vehicle height adjustable system of the hydro-pneumatic suspension.

Experimental study on wheeled vehicle hydro-pneumatic suspension fault detection

A four-channel MTS road simulation system,which is used to regenerate the acceleration signal at the axle head is presented. A new fault detection method is proposed,which is based on the remote parameter control（ RPC） technology for vehicle hydro-pneumatic suspension system. The transfer function between the drive signals and the axle head acceleration should be identified before the RPC iterative calculation on a computer. By contrasting with the desired frequency response functions（ FRF）,excited through the sample spectrum of road,the iterative convergence speed of the drive function and weighted error are used to detect faults existing in the vehicle＇s suspension. Experimental results show that during the process of regeneration of the acceleration signal at the axle head,the characteristics of failure of the hydro-pneumatic spring are changed randomly resulting in a dramatic increase in calculation of the RPC iterative,which enables relatively large iterative convergence errors. This method can quickly detect and locate a suspension fault and is a simple bench test way in suspension fault detection.

Study on Outboard Inductive Damping Valve in Hydro-pneumatic Suspension

A new outboard inductive damping valve without any electronic control system is developed. Its working principle,structure and external characteristic are studied. Its mathematical model is presented and its damping characteristic is investigated on the basis of fluid continuity equation,differential equations of motion and Bernoulli equation. The influence of the valve parameters on the damping characteristic is studied numerically. The effects of outboard inductive damping valve and common damping valve on ride and tire load are compared also. The external characteristic of the valve is verified in bench test. The results show that the valve’s mathematical model is quite accurate and the developed valve can be adjust in two stages,which can also meet the requirements of the dynamic characteristic of the vehicle suspension system.

Testing Research of Accumulator Performance in the Hydro-pneumatic Suspension of a Vehicle

Taking a 2.5 liter accumulator with hydro-pneumatic suspension in a CXP1032 crane made in Germany as the research object and taking both the overall-road simulative test-bed and the control equipment made by the Schenck Company of Germany as the testing instrument, the structure performance and mechanism are theoretically clarified and the variation of gas states are obtained. This illustrates the accumulating and releasing process of a 2.5 liter accumulator in a 32t crane in the real condition. The preliminary volume and pressure of accumulator would directly affect the stiffness performance of the hydro-pneumatic suspension in a vehicle.

Development of a Twin-Accumulator Hydro-Pneumatic Suspension

A twin-accumulator hydro-pneumatic suspension has been developed based on the off-road vehicle in order to meet the requirements of ride comfort. The working principle and elements construct of the developed suspension are studied. And then,a mathematical model of the developed suspension is built. The influence of twin-accumulator hydro-pneumatic suspension parameters on the vehicle body vertical acceleration,suspension travel and dynamic tyre load is studied by simulation based on a quarter off-road vehicle model. The ride comfort of the vehicle with the developed suspension is studied by a theoretical evaluation; also the ride comfort of the vehicle with twin-accumulator hydro-pneumatic suspension is compared with the one with single accumulator hydro-pneumatic suspension in both time domain and frequency domain. The result shows that the twin-accumulator hydro-pneumatic suspension system gives worthwhile improvements in ride comfort compared with the single accumulator hydro-pneumatic suspension,and it is more suitable for off-road vehicle.