The elastoplastic mechanical properties of the weld and heat affected zone metals have comparatively major impact on the forming process of tailor-welded blanks. A few scholars investigated the elastoplastic mechanica...The elastoplastic mechanical properties of the weld and heat affected zone metals have comparatively major impact on the forming process of tailor-welded blanks. A few scholars investigated the elastoplastic mechanical properties of the weld and heat affected zone, but they only simply assumed that it was a uniform distribution elastoplastic material different from the base materials. Four types of tailor-welded blanks which consist of ST12 and 304 stainless steel plates are selected as the research objects, the elastoplastic mechanical properties of the tailor-welded blanks weld and heat affected zone metals are obtained based on the nanoindentation tests, and the Erichsen cupping tests are conducted by combining numerical simulation with physical experiment. The nanoindentation tests results demonstrate that the elastoplastic mechanical properties of the weld and heat affected zone metals are not only different from the base materials, but also varying between the weld metals and the heat affected zone metals. Comparing the Erichsen cupping test resulted from numerical with that from experimental method, it is found that the numerical value of Erichsen cupping test which consider the elastoplastic mechanical properties of the weld and heat affected zone metals have a good agreement with the experimental result, and the relative error is only 4.8%. The proposed research provides good solutions for the inhomogeneous elastoplastic mechanical properties of the tailor-welded blanks weld and heat affected zone metals, and improves the control performance of tailor-welded blanks forming accuracy.展开更多
The mechanical mismatch effect frequently occurs in the dissimilar materials welded joints, thus leading to plastic gradient at the interface between the weld and heat-affected zone(HAZ). In this work, the boron steel...The mechanical mismatch effect frequently occurs in the dissimilar materials welded joints, thus leading to plastic gradient at the interface between the weld and heat-affected zone(HAZ). In this work, the boron steel and Q235 steel were selected for laser tailor welding,which obtained boron/Q235 steel tailor-welded blanks(TWBs). The method of welding with synchronous thermal field(WSTF) was utilized to eliminate the mismatch effects in TWBs. The WSTF was employed to adjust cooling rates of welded joints, thereby intervening in the solidification behaviors and phase transition of the molten pool. Boron/Q235 steel was welded by laser under conventional and WSTF(300-600 ℃) conditions, respectively. The results show that the microstructure of weld and HAZ(boron) was adequately transitioned to ferrites and pearlites instead of abundant martensite by WSTF. Meanwhile, the discrepancy of microhardness and yield strength between various regions of welded joints was greatly reduced, and the overall plasticity of welded joints was enhanced by WSTF. It is indicated that WSTF can effectively contribute to reducing plastic gradient and achieving mechanical congruity in welded joints by restraining the generation of hardbrittle phase, which could significantly improve the formability of TWBs in subsequent hot stamping.展开更多
The process of laser bull welding of zinc-coated steel（SGCD3 and WLZn）blanks was presented.whose edges were prepared by laser cutting.The properties of the butt joints.such as tensile strength.bending,stamping.weld ...The process of laser bull welding of zinc-coated steel（SGCD3 and WLZn）blanks was presented.whose edges were prepared by laser cutting.The properties of the butt joints.such as tensile strength.bending,stamping.weld shape,and corrosion-resisant were tested.The experiments of laser cutting and welding were carried ont on a custom-made system designed.which is a set of equipment for wide sheet butt welding based on a laser cutting-welding combination process.The experiments proved the technological feasibility of laser butt welding for thin zinc coated steel sheets whose edges were prepared by laser cutting on the same equipment.展开更多
To further reduce the weight of tailor-welded blanks (TWBs) parts,the thicker material of conventional TWBs were replaced by high-strength steel (HSS).However,designers need to determine the thickness of HSS sheet by ...To further reduce the weight of tailor-welded blanks (TWBs) parts,the thicker material of conventional TWBs were replaced by high-strength steel (HSS).However,designers need to determine the thickness of HSS sheet by trial and error,without theoretical foundation.In this paper,analytical models were developed to predict the thickness or the mechanical parameters of HSS sheet.In the case of limit dome height (LDH) tests,simulations and experiments were performed to verify the accuracy of the proposed models in terms of LDH and weld line movement.Comparison to numerical and experimental results demonstrates the accuracy of the methodology.The analytical models can predict the mechanical characteristics or the thickness of HSS sheet used in place of the thicker side of TWBs,which provide designers a valuable tool to design HSS TWBs.展开更多
将拼焊板技术应用于汽车轻量化设计,提出了基于拓扑优化的拼焊板轻量化设计方法。通过SIMP(solid isotropic material with penalization)法拓扑优化确定分块数目以及焊缝线位置。再以板件厚度作为设计变量,利用序列二次规划法进行多目...将拼焊板技术应用于汽车轻量化设计,提出了基于拓扑优化的拼焊板轻量化设计方法。通过SIMP(solid isotropic material with penalization)法拓扑优化确定分块数目以及焊缝线位置。再以板件厚度作为设计变量,利用序列二次规划法进行多目标优化。运用该方法对某SUV车型后背门进行了轻量化设计,在保证拼焊板后背门各种刚度和模态性能指标的前提下,达到了轻量化的效果。具有工程实际意义。展开更多
基金Supported by National Natural Science Foundation of China(Grant No.51275444)Specialized Research Fund for the Doctoral Program of Higher Education(Grant No.20121333110003)Natural Science Foundation-Steel and Iron Foundation of Hebei Province,China(Grant No.E2014203271)
文摘The elastoplastic mechanical properties of the weld and heat affected zone metals have comparatively major impact on the forming process of tailor-welded blanks. A few scholars investigated the elastoplastic mechanical properties of the weld and heat affected zone, but they only simply assumed that it was a uniform distribution elastoplastic material different from the base materials. Four types of tailor-welded blanks which consist of ST12 and 304 stainless steel plates are selected as the research objects, the elastoplastic mechanical properties of the tailor-welded blanks weld and heat affected zone metals are obtained based on the nanoindentation tests, and the Erichsen cupping tests are conducted by combining numerical simulation with physical experiment. The nanoindentation tests results demonstrate that the elastoplastic mechanical properties of the weld and heat affected zone metals are not only different from the base materials, but also varying between the weld metals and the heat affected zone metals. Comparing the Erichsen cupping test resulted from numerical with that from experimental method, it is found that the numerical value of Erichsen cupping test which consider the elastoplastic mechanical properties of the weld and heat affected zone metals have a good agreement with the experimental result, and the relative error is only 4.8%. The proposed research provides good solutions for the inhomogeneous elastoplastic mechanical properties of the tailor-welded blanks weld and heat affected zone metals, and improves the control performance of tailor-welded blanks forming accuracy.
基金the Natural Science Foundation of Fujian Province(2021J01299)school-enterprise cooperation project supported by Shandong Hongao Automotive Lightweight Technology Co.,Ltd.
文摘The mechanical mismatch effect frequently occurs in the dissimilar materials welded joints, thus leading to plastic gradient at the interface between the weld and heat-affected zone(HAZ). In this work, the boron steel and Q235 steel were selected for laser tailor welding,which obtained boron/Q235 steel tailor-welded blanks(TWBs). The method of welding with synchronous thermal field(WSTF) was utilized to eliminate the mismatch effects in TWBs. The WSTF was employed to adjust cooling rates of welded joints, thereby intervening in the solidification behaviors and phase transition of the molten pool. Boron/Q235 steel was welded by laser under conventional and WSTF(300-600 ℃) conditions, respectively. The results show that the microstructure of weld and HAZ(boron) was adequately transitioned to ferrites and pearlites instead of abundant martensite by WSTF. Meanwhile, the discrepancy of microhardness and yield strength between various regions of welded joints was greatly reduced, and the overall plasticity of welded joints was enhanced by WSTF. It is indicated that WSTF can effectively contribute to reducing plastic gradient and achieving mechanical congruity in welded joints by restraining the generation of hardbrittle phase, which could significantly improve the formability of TWBs in subsequent hot stamping.
文摘The process of laser bull welding of zinc-coated steel（SGCD3 and WLZn）blanks was presented.whose edges were prepared by laser cutting.The properties of the butt joints.such as tensile strength.bending,stamping.weld shape,and corrosion-resisant were tested.The experiments of laser cutting and welding were carried ont on a custom-made system designed.which is a set of equipment for wide sheet butt welding based on a laser cutting-welding combination process.The experiments proved the technological feasibility of laser butt welding for thin zinc coated steel sheets whose edges were prepared by laser cutting on the same equipment.
基金Ministry of Education of PRC for the financial support through Ph.D.Programs Foundation
文摘To further reduce the weight of tailor-welded blanks (TWBs) parts,the thicker material of conventional TWBs were replaced by high-strength steel (HSS).However,designers need to determine the thickness of HSS sheet by trial and error,without theoretical foundation.In this paper,analytical models were developed to predict the thickness or the mechanical parameters of HSS sheet.In the case of limit dome height (LDH) tests,simulations and experiments were performed to verify the accuracy of the proposed models in terms of LDH and weld line movement.Comparison to numerical and experimental results demonstrates the accuracy of the methodology.The analytical models can predict the mechanical characteristics or the thickness of HSS sheet used in place of the thicker side of TWBs,which provide designers a valuable tool to design HSS TWBs.
文摘将拼焊板技术应用于汽车轻量化设计,提出了基于拓扑优化的拼焊板轻量化设计方法。通过SIMP(solid isotropic material with penalization)法拓扑优化确定分块数目以及焊缝线位置。再以板件厚度作为设计变量,利用序列二次规划法进行多目标优化。运用该方法对某SUV车型后背门进行了轻量化设计,在保证拼焊板后背门各种刚度和模态性能指标的前提下,达到了轻量化的效果。具有工程实际意义。
